CN219913930U - Casting processing tunnel kiln - Google Patents

Casting processing tunnel kiln Download PDF

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Publication number
CN219913930U
CN219913930U CN202321337037.4U CN202321337037U CN219913930U CN 219913930 U CN219913930 U CN 219913930U CN 202321337037 U CN202321337037 U CN 202321337037U CN 219913930 U CN219913930 U CN 219913930U
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China
Prior art keywords
shaped fixing
fixing frame
kiln
assembly
telescopic rod
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CN202321337037.4U
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Chinese (zh)
Inventor
柳堂明
孟辉
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Zhuzhou Yida Casting Industry Co ltd
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Zhuzhou Yida Casting Industry Co ltd
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Abstract

The utility model discloses a casting processing tunnel kiln, which comprises: a body assembly; a decontamination assembly; the dirt removing assembly comprises a first U-shaped fixing frame, screws used for fixing the first U-shaped fixing frame, a first motor connected to the first U-shaped fixing frame, a first telescopic rod penetrating through the first U-shaped fixing frame and connected to the lower end of the first motor, a second U-shaped fixing frame connected to the lower end of the first telescopic rod, a second fixing shaft connected between the second U-shaped fixing frames, a shovel blade rotationally connected to the second fixing shaft, a plurality of groups of springs connected to the shovel blade, and the other ends of the springs are connected to the inner top surface of the second U-shaped fixing frame; a cleaning assembly; the cleaning assembly comprises a second motor connected to the first U-shaped fixing frame. Through the mutual cooperation of the dirty subassembly of team and main part subassembly that sets up use, both ends increase the spiller around the kiln car, can shovel the dirt that piles up on the place ahead track when the kiln car walks, guarantee orbital clean planarization.

Description

Casting processing tunnel kiln
Technical Field
The utility model relates to the technical field of casting processing, in particular to a casting processing tunnel kiln.
Background
Casting processing typically includes such procedures as sand mixing, shaping, smelting, pouring, cleaning, placing the mold on a kiln car, entering a tunnel kiln through a rail, preheating in a preheating chamber, entering a firing chamber, pouring molten metal liquid on the mold, entering a cooling chamber for cooling, and then transporting to the next process.
When burning in the tunnel kiln, a large amount of smoke dust can be generated by molten metal, the molten metal can be discharged into the air after being treated by a smoke exhaust pipeline, and part of dust still falls in the tunnel kiln and on a track and needs to be cleaned manually and regularly, if dust is accumulated on the track for a long time, kiln cars can be influenced, even uneven phenomena occur, and the pouring quality is influenced, therefore, the tunnel kiln for casting processing is provided.
Disclosure of Invention
Therefore, the utility model aims to provide a casting processing tunnel kiln, which is characterized in that a scraper knife is additionally arranged at the front end and the rear end of a kiln car through the mutual matching of a set dirt forming assembly and a main body assembly, dust and dirt accumulated on a front track can be shoveled when the kiln car walks, and the cleaning flatness of the track is ensured.
In order to solve the technical problems, according to one aspect of the present utility model, the following technical solutions are provided:
a casting processing tunnel kiln comprising:
a body assembly;
a decontamination assembly;
the dirt removing assembly comprises a first U-shaped fixing frame, screws used for fixing the first U-shaped fixing frame, a first motor connected to the first U-shaped fixing frame, a first telescopic rod penetrating through the first U-shaped fixing frame and connected to the lower end of the first motor, a second U-shaped fixing frame connected to the lower end of the first telescopic rod, a second fixed shaft connected between the second U-shaped fixing frames, a shovel blade rotatably connected to the second fixed shaft, and a plurality of groups of springs connected to the shovel blade;
and a cleaning assembly.
As a preferable scheme of the casting processing tunnel kiln, the other end of the spring is connected to the inner top surface of the second U-shaped fixing frame.
As a preferable scheme of the casting processing tunnel kiln, the main body component comprises a kiln body, and the kiln body is internally provided with a preheating chamber, a refining chamber and a cooling chamber.
As a preferable mode of the casting processing tunnel kiln, the main body assembly further comprises a ventilation pipeline, a circulating pipeline and a smoke exhaust pipeline which are connected to the kiln body.
As a preferable scheme of the casting processing tunnel kiln, the main body assembly further comprises an inlet arranged at the front end of the kiln body, and an outlet is arranged at the other end corresponding to the inlet.
As a preferable scheme of the casting processing tunnel kiln, the main body assembly further comprises a track connected to the inner bottom surface of the kiln body, a kiln car connected to the track, and the kiln car comprises wheels movably connected to the track, a first fixed shaft connected to the two groups of wheels, bearings connected to two sides of the first fixed shaft, supporting columns connected to the upper ends of the bearings, and a supporting plate connected to the upper ends of the supporting columns.
As a preferable scheme of the casting processing tunnel kiln, the cleaning assembly comprises a second motor connected to a first U-shaped fixing frame, a brush connected to a second telescopic rod through the first U-shaped fixing frame and connected to the second motor, and a brush connected to the lower end of the second telescopic rod
Compared with the prior art, the utility model has the advantages that:
1. according to the utility model, the scraper knives are additionally arranged at the front end and the rear end of the kiln car, so that dust and dirt accumulated on the front rail can be shoveled off when the kiln car walks, and the cleaning flatness of the rail is ensured.
2. Based on beneficial effect one, through the first telescopic spring of first motor control, the lift of steerable spiller is withdrawn when not working, avoids the spiller to contact the track for a long time and accelerates wearing and tearing.
3. Based on the first beneficial effect, through the spring of connecting between spiller and second U type mount, can play certain cushioning effect, avoid the spiller to bump hard object and burst.
When the kiln is specifically used, a firing chamber in the kiln body is opened, metal is melted in a melting furnace in the kiln body, a die is placed on a kiln car supporting plate, wheels rotate to drive a first fixed shaft to rotate in a bearing, the kiln car enters the preheating chamber from an inlet, the die is preheated in the preheating chamber to the firing chamber, molten metal is poured into the die and then is conveyed to a cooling chamber, after cooling, the kiln body is conveyed out, in the process, an air duct can ensure air circulation in the kiln body to a certain extent, safety accidents are avoided, redundant heat generated by the firing chamber and heat of the cooling chamber are avoided, the air duct is conveyed to the preheating chamber through the circulating duct, the die is preheated, the preheated air enters a smoke exhaust duct, the smoke exhaust duct is discharged into the air through dust removal treatment, when the kiln car runs, a first motor connected to the upper end of a first U-shaped fixing frame on a supporting column is started to drive the first telescopic rod to extend downwards, a second U-shaped fixing frame moves downwards to enable a scraper connected to contact with a rail on the second fixed shaft, the scraper on the kiln car runs, the scraper can guarantee air circulation in the kiln body, the unnecessary heat generated by the firing chamber is avoided, the heating of the firing chamber is avoided, the unnecessary heat generated by the firing chamber is conveyed to the preheating chamber, the dust removing brush is tightly reaches the first telescopic rod is simultaneously started, and the telescopic rod is simultaneously rotated to extend downwards after the scraper is connected to the second telescopic rod is stretched downwards, and is stretched downwards.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following detailed description of the embodiments of the present utility model will be given with reference to the accompanying drawings, which are to be understood as merely some embodiments of the present utility model, and from which other drawings can be obtained by those skilled in the art without inventive faculty. Wherein:
FIG. 1 is a block diagram of the present utility model;
FIG. 2 is a diagram of a kiln car structure of the present utility model;
FIG. 3 is an enlarged view of the utility model at A;
fig. 4 is a block diagram of a cleaning assembly according to the present utility model.
In the figure: 10. a body assembly; 11. a kiln body; 12. a ventilation duct; 13. a circulation pipe; 14. a smoke exhaust duct; 15. an inlet; 16. kiln car; 160. a supporting plate; 161. a support column; 162. a wheel; 163. a bearing; 164. a first fixed shaft; 17. a track; 20. a decontamination assembly; 21. a first U-shaped fixing frame; 22. a screw; 23. a first motor; 24. a first telescopic rod; 25. the second U-shaped fixing frame; 26. a second fixed shaft; 27. a spring; 28. a shovel blade; 30. a cleaning assembly; 31. a second motor; 32. a second telescopic rod; 33. a brush.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
In the following detailed description of the embodiments of the present utility model, the cross-sectional view of the device structure is not partially enlarged to a general scale for the convenience of description, and the schematic is merely an example, which should not limit the scope of the present utility model. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.
The utility model provides a casting processing tunnel kiln, which comprises: through the mutual cooperation of the dirty subassembly of team and main part subassembly that sets up use, both ends increase the spiller around the kiln car, can shovel the dirt that piles up on the place ahead track when the kiln car walks, guarantee orbital clean planarization.
Example 1
FIGS. 1-3 are schematic views showing the overall structure of an embodiment of a casting processing tunnel kiln according to the present utility model, comprising: a main body assembly 10 and a decontamination assembly 20.
The main body assembly 10 comprises a kiln body 11, a preheating chamber, a refining chamber, a cooling chamber, a ventilation pipeline 12, a circulating pipeline 13, a smoke exhaust pipeline 14, an inlet 15, an outlet, a track 17, a kiln car 16, wheels 162, a first fixed shaft 164, bearings 163, support columns 161 and a supporting plate 160, wherein the preheating chamber, the refining chamber and the cooling chamber are arranged in the kiln body 11, the ventilation pipeline 12, the circulating pipeline 13 and the smoke exhaust pipeline 14 are connected to the kiln body 11, the inlet 15 is arranged at the front end of the kiln body 11, the other end of the kiln body corresponds to the inlet 15, the track 17 is connected to the inner bottom surface of the kiln body 11, the kiln car 16 is connected to the track 17, the kiln car 16 comprises the wheels 162 movably connected to the track 17, the first fixed shaft 164 is connected to the two groups of wheels 162, the bearings 163 are connected to the two sides of the first fixed shaft 164, the support columns 161 are connected to the upper ends of the bearings 163, and the supporting plates 160 are connected to the upper ends of the support columns 161;
the decontamination assembly 20 comprises a first U-shaped fixing frame 21, screws 22 for fixing the first U-shaped fixing frame 21, a first motor 23 connected to the first U-shaped fixing frame 21, a first telescopic rod 24 penetrating through the first U-shaped fixing frame 21 and connected to the lower end of the first motor 23, a second U-shaped fixing frame 25 connected to the lower end of the first telescopic rod 24, a second fixing shaft 26 connected between the second U-shaped fixing frames 25, a shovel blade 28 rotatably connected to the second fixing shaft 26, a plurality of groups of springs 27 connected to the shovel blade 28, and the other ends of the springs 27 are connected to the inner top surface of the second U-shaped fixing frame 25.
Use of the decontamination module 20:
the first motor 23 connected to the upper end of the first U-shaped fixing frame 21 on the support column 161 is started to drive the first telescopic rod 24 to extend downwards, the second U-shaped fixing frame 25 is moved downwards, the scraper knife 28 connected to the second fixing shaft 26 is in contact with the rail 17, the scraper knife 28 shovels dust and dirt on the rail 17 along with the running of the kiln car 16, and the spring 27 can tightly attach the scraper knife 28 to the rail 17 and plays a role in buffering and damping.
Example 2
This embodiment further includes a cleaning assembly 30 on the basis of embodiment 1, as shown in fig. 4:
the cleaning unit 30 includes a second motor 31 connected to the first U-shaped holder 21, a second telescopic rod 32 connected to the second motor 31 through the first U-shaped holder 21, and a brush 33 connected to a lower end of the second telescopic rod 32.
Use of the cleaning assembly 30:
if the dust is not removed in time after the scraper knife 28 is scraped off, the dust is pressed on the track 17 again by the wheels 162, at the moment, the second motor 31 can be started while the first motor is started 23, the second telescopic rod 32 is driven to extend downwards, the second telescopic rod 32 rotates after extending downwards, the brush 33 connected below the second telescopic rod 32 rotates, and the dust is removed from the track 17.
Although the utility model has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the features of the disclosed embodiments may be combined with each other in any manner as long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of omitting the descriptions and saving resources. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims (7)

1. A casting processing tunnel kiln, comprising:
a body assembly (10);
a decontamination assembly (20);
the decontamination assembly (20) comprises a first U-shaped fixing frame (21), screws (22) used for fixing the first U-shaped fixing frame (21), a first motor (23) connected to the first U-shaped fixing frame (21), a first telescopic rod (24) penetrating through the first U-shaped fixing frame (21) and connected to the lower end of the first motor (23), a second U-shaped fixing frame (25) connected to the lower end of the first telescopic rod (24), a second fixed shaft (26) connected between the second U-shaped fixing frames (25), a shovel blade (28) rotatably connected to the second fixed shaft (26) and a plurality of groups of springs (27) connected to the shovel blade (28);
a cleaning assembly (30).
2. A casting process tunnel kiln according to claim 1, characterised in that the other end of the spring (27) is connected to the inner top surface of the second U-shaped holder (25).
3. A casting processing tunnel kiln according to claim 1, characterized in that the main body assembly (10) comprises a kiln body (11) arranged, and that the kiln body (11) is internally provided with a preheating chamber, a refining chamber and a cooling chamber.
4. A casting process tunnel kiln according to claim 3, characterized in that the body assembly (10) further comprises a ventilation duct (12), a circulation duct (13) and a smoke evacuation duct (14) connected to the kiln body (11).
5. A casting processing tunnel kiln according to claim 4, characterized in that the main body assembly (10) further comprises an inlet (15) provided at the front end of the kiln body (11), and an outlet is provided at the other end corresponding to the inlet (15).
6. The casting tunnel kiln according to claim 5, wherein the main body assembly (10) further comprises a rail (17) connected to the inner bottom surface of the kiln body (11), a kiln car (16) connected to the rail (17), and the kiln car (16) comprises wheels (162) movably connected to the rail (17), a first fixed shaft (164) connected to the two sets of wheels (162), bearings (163) connected to both sides of the first fixed shaft (164), support columns (161) connected to the upper ends of the bearings (163), and a pallet (160) connected to the upper ends of the support columns (161).
7. A casting processing tunnel kiln according to claim 1, characterized in that the cleaning assembly (30) comprises a second motor (31) connected to the first U-shaped holder (21), a second telescopic rod (32) connected to the second motor (31) through the first U-shaped holder (21), and a brush (33) connected to the lower end of the second telescopic rod (32).
CN202321337037.4U 2023-05-30 2023-05-30 Casting processing tunnel kiln Active CN219913930U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321337037.4U CN219913930U (en) 2023-05-30 2023-05-30 Casting processing tunnel kiln

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321337037.4U CN219913930U (en) 2023-05-30 2023-05-30 Casting processing tunnel kiln

Publications (1)

Publication Number Publication Date
CN219913930U true CN219913930U (en) 2023-10-27

Family

ID=88468268

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321337037.4U Active CN219913930U (en) 2023-05-30 2023-05-30 Casting processing tunnel kiln

Country Status (1)

Country Link
CN (1) CN219913930U (en)

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