CN219907001U - Graphitization system - Google Patents

Graphitization system Download PDF

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Publication number
CN219907001U
CN219907001U CN202321330573.1U CN202321330573U CN219907001U CN 219907001 U CN219907001 U CN 219907001U CN 202321330573 U CN202321330573 U CN 202321330573U CN 219907001 U CN219907001 U CN 219907001U
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China
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longitudinal
graphitization
station
transportation
trolley
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CN202321330573.1U
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李伟红
李爱武
肖红
何浩
王强
林太平
王玉森
蔡书汉
罗新波
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Hunan Zhongke Electric Co ltd
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Hunan Zhongke Electric Co ltd
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Abstract

The utility model discloses a graphitization system which comprises at least two longitudinal transportation channels, a graphite furnace, a transportation trolley and a transverse ferrying mechanism, wherein the transverse ferrying mechanism is arranged at two ends of each longitudinal transportation channel, and a graphitization station, a cooling station, a discharging station and a charging station are distributed in the longitudinal transportation channels; the transportation trolley is used for transporting the graphite furnace to move along the longitudinal transportation channel, and the transverse ferry mechanism is used for transversely moving the transportation trolley. The utility model can solve the problems of high energy consumption, high pollution and low intelligent degree of the graphitization link in the production process of the graphite anode material, and the whole energy consumption of the graphitization link is reduced; solves the problem of sulfide pollution in the graphitization process, in particular to the problem of unorganized emission and the problem of dust pollution.

Description

Graphitization system
Technical Field
The utility model relates to a graphitization system, and belongs to the technical field of graphitization production in the carbon industry. In particular to a circulating graphitization system for producing lithium battery cathode materials.
Background
Along with the increasing severity of global climate change, the global call for environmental protection is becoming higher, and people begin to search for more environment-friendly and sustainable energy systems, mainly including electric automobiles and battery energy storage systems. Batteries are used as electric vehicles and battery energy storage systems, and generally mainly comprise a positive electrode material, a negative electrode material, a diaphragm, electrolyte and the like. With the rapid development of energy storage of the electric automobile and the battery at present, the current market needs cathode materials which are estimated to be 150 ten thousand tons each year, and the market scale is rapidly expanded. At present, the graphitization production of the cathode material is basically carried out by adopting a fixed graphitization furnace, namely, each fixed station is required to complete all the working procedures of the whole graphitization production, including heating, cooling, material taking, charging and the like. From the energy consumption perspective, because the graphitization furnaces are heated by adopting direct current, the power of the transformer needs to be sent to the two ends of each graphitization furnace, and the existing graphitization furnaces are fixed, so that one transformer needs to be connected to 15 furnaces, on one hand, the investment cost of copper and aluminum bars of the furnaces is high, on the other hand, the loss of electric energy on the copper and aluminum bars is very high due to the longer copper and aluminum bars, and the electric energy waste is expected to be about 5% of the electric charge of the whole graphitization production. From the aspect of environmental protection, since the graphite furnaces are fixed, each furnace needs to be provided with equipment such as material taking and charging, and the like, the graphite furnaces are inconvenient to seal the graphite furnace area in the heating process, and the problems of sulfide and organic volatile matters in the heating process of the graphite furnaces cannot be solved. In addition, the charging and taking area of the graphite furnace is very large, the whole factory building is basically occupied, no corresponding independent charging and taking area exists, and the problem of dust pollution cannot be solved because the dust pollution is particularly large during charging and taking. From the perspective of intellectualization, since each fixed furnace corresponds to all the production processes, the heating, charging and taking equipment and the like are large in quantity, and space cross operation exists, so that the intellectualization is basically unrealistic and the investment is huge.
Aiming at the defects of a fixed graphitizing system, china patent (issued publication No. CN 107188165B) discloses a large-scale movable graphitizing system which comprises a graphitizing furnace, a transformer and a water tank, wherein the graphitizing furnace is floated in the water tank through a buoyancy tank arranged at the bottom and is pulled to move in the water tank through a winch, and the transformer is arranged at the outer edge of the water tank; the water tank is provided with a charging station area, a discharging station area, a power transmission station area, a first cooling station area, a second cooling station area and a furnace building maintenance station area. However, although the large movable graphitization system realizes the movement of the graphitization furnace among different fixed stations, the system supports and transports the graphitization furnace by utilizing the buoyancy tank, and has the problems of low movement efficiency, high cost and high safety risk.
In view of the defects of the existing graphitization production system, the utility model provides a graphitization system to overcome the defects of the prior art.
Disclosure of Invention
In order to solve the problems of high energy consumption, high pollution, low intelligent degree and high safety risk of the existing graphitization system, the utility model provides a graphitization system, which has the following specific technical scheme.
The graphitizing system is characterized by comprising at least two longitudinal transportation channels, a graphite furnace, a transportation trolley and a transverse ferrying mechanism, wherein the transverse ferrying mechanisms are arranged at two ends of each longitudinal transportation channel, and graphitizing stations, cooling stations, discharging stations and charging stations are distributed in the longitudinal transportation channels;
the transportation trolley is used for transporting the graphite furnace to move along the longitudinal transportation channel, and the transverse ferry mechanism is used for transversely moving the transportation trolley.
By adopting the technical scheme, the graphitization station, the cooling station, the discharging station and the charging station are distributed at different positions of the longitudinal transportation channel and kept fixed, thereby being beneficial to realizing automatic control, especially fixing the graphitization station at a specific position, solving the problems of high energy consumption, high pollution and low intelligent degree of the graphitization link in the production process of the graphite anode material and reducing the whole energy consumption of the graphitization link; solves the problem of sulfide pollution in the graphitization process, in particular to the problem of unorganized emission and the problem of dust pollution; the intelligent control and intelligent management of the production process can be realized, the operation efficiency is improved, the operation intensity is reduced, and the operators are reduced. When the graphite furnace is transported to the end part along one longitudinal transportation channel, the transportation trolley and the graphite furnace are moved transversely together by the transverse ferry mechanism, and then the transportation trolley conveys the graphite furnace into the other longitudinal transportation channel, so that the rectangular circular operation of the graphite furnace can be realized, and the production line effect production of the graphitization system is realized. Wherein the longitudinal direction and the transverse direction are two directions perpendicular to each other.
Further, one of the two or more longitudinal transportation channels is a longitudinal transportation channel moving reversely, and the other is a longitudinal transportation channel moving forward, and the reverse movement direction and the forward movement direction are completely opposite; the longitudinal conveying channel which moves forward is sequentially provided with a graphitizing station, a cooling station, a discharging station and a charging station. The advantages of this arrangement are: all the graphitization process flows are completed on the forward moving longitudinal transportation channel, and the backward moving longitudinal transportation channel is only used for returning the graphite furnace to the starting point of the forward moving longitudinal transportation channel, so that when the treatment of a certain station needs a long time, the next graphite furnace can be arranged on other longitudinal transportation channels, the whole production beat is prevented from being influenced in a certain working procedure, and the production efficiency is improved. More than two longitudinal transport channels can be arranged in the forward direction, and only one longitudinal transport channel is arranged in the reverse direction. Preferably, the graphitization station, the cooling station, the discharging station, and the charging station of each of the longitudinal transportation lanes are respectively at the same longitudinal position. Thus, centralized management and control of each longitudinal transportation channel are facilitated, and improvement of automation level is facilitated.
Further, the longitudinal transportation channel comprises a longitudinal rail and supporting tables positioned at two sides of the longitudinal rail, and the supporting tables are used for supporting the graphite furnace; the travelling bogie includes wheel, automobile body, elevating system and braced frame, the wheel be located the automobile body bottom just with vertical track cooperation, be provided with on the automobile body elevating system, elevating system is used for realizing braced frame is higher than the brace table with be lower than the interval of brace table goes up and down. The graphite furnace is lifted to a position higher than the supporting table by the aid of the supporting frame, then the graphite furnace is moved to the next station along the longitudinal track, then the graphite furnace is placed on the supporting table of the target station by the aid of the supporting frame, and the graphite furnace can be carried continuously or waited in situ by the aid of the supporting frame. The lifting transportation trolley and the supporting table are adopted, so that on one hand, the cost can be saved, and the number of the transportation trolleys is reduced; on the other hand, the safety and stability can be improved, the graphite furnace is supported on a fixed supporting table instead of a transport trolley at any one treatment station, accidental movement or tilting of the graphite furnace can be avoided, and particularly, the bearing capacity of the graphite furnace is always changed and even receives external impact force at a discharging station and a charging station.
Further, the transverse ferry mechanism comprises a transverse rail and a transverse trolley running on the transverse rail, wherein an additional rail is arranged on the transverse trolley, extends along the longitudinal direction and is at the same height as the longitudinal rail. When the graphite furnace needs to be transferred from one longitudinal transportation channel to another longitudinal transportation channel, the transportation trolley bears the graphite furnace and directly moves from the longitudinal rail to an additional rail of the traversing trolley, the traversing trolley drives the transportation trolley and the graphite furnace to transversely move to the longitudinal transportation channel of the target together to stop, the transportation trolley bears the graphite furnace and moves to the longitudinal rail of the target longitudinal transportation channel together, and the graphite furnace is placed on a supporting table of a corresponding station. At this point, the transport trolley may remain in the target longitudinal transport path, or may again be returned to the previous longitudinal transport path or other longitudinal transport path by traversing the trolley.
Further, the graphitizing station is provided with a closed gas collecting hood, and an exhaust pipeline is arranged above the gas collecting hood; lifting doors are arranged at two ends of the gas collecting hood in the longitudinal direction. The gas collecting channel solves the problem of sulfide pollution in the graphitization process, and the lifting door is arranged for the transportation of the graphite furnace.
The utility model can solve the problems of high energy consumption, high pollution and low intelligent degree of the graphitization link in the production process of the graphite anode material, and the whole energy consumption of the graphitization link is reduced by more than 5 percent; solves the problem of sulfide pollution in the graphitization process, in particular to the problem of unorganized emission and the problem of dust pollution; the method can realize the flow operation, realize the intelligent control and the intelligent management of the production process, provide the operation efficiency, reduce the operation intensity and reduce the operators; in addition, the use of the transport trolley can be reduced, and the safety and stability of production operation are improved.
Drawings
FIG. 1 is a three-dimensional schematic of a graphitization system of example 1 of the present utility model;
FIG. 2 is a schematic plan view of the graphitization system of example 1 of the present utility model;
FIG. 3 is a sectional view of E-E of FIG. 2;
fig. 4 is a schematic view of the operation of the transverse ferry mechanism 4 (seen in transverse direction);
fig. 5 is a schematic view of the operation of the transverse ferry mechanism 4 (seen in the longitudinal direction);
FIG. 6 is a schematic view of a transport cart in operation;
FIG. 7 is a schematic view of the transport cart in an inactive state;
FIG. 8 is a schematic plan view of embodiment 2 of the present utility model;
fig. 9 is a schematic plan view of embodiment 3 of the present utility model.
In the figure: the vertical conveying channel 1, the vertical rail 1.1, the supporting table 1.2, the graphite furnace 2, the conveying trolley 3, the wheels 3.1, the trolley body 3.2, the lifting mechanism 3.3, the supporting frame 3.4, the transverse ferry mechanism 4, the transverse rail 4.1, the transverse trolley 4.2, the additional rail 4.3, the graphitization station 5, the gas collecting hood 5.1, the exhaust pipeline 5.2, the lifting door 5.3, the cooling station 6, the discharging station 7 and the charging station 8.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings.
Example 1
Referring to fig. 1-7, the graphitization system comprises five longitudinal transportation channels 1, a plurality of graphite furnaces 2, a plurality of transportation trolleys 3 and two transverse ferrying mechanisms 4, wherein the transverse ferrying mechanisms 4 are arranged at two ends of the longitudinal transportation channels 1, and graphitization stations 5, cooling stations 6, discharging stations 7 and charging stations 8 are distributed in the longitudinal transportation channels 1;
the transportation trolley 3 is used for transporting the graphite furnace 2 to move along the longitudinal transportation channel 1, and the transverse ferry mechanism 4 is used for transversely moving the transportation trolley 3.
The graphite furnace 2 is electrified at the graphitizing station 5 to heat and graphitize the material to be processed, and after graphitizing, the graphite furnace 2 is sequentially conveyed to the cooling station 6, the discharging station 7 and the charging station 8 by the conveying trolley 3, and is respectively cooled and discharged and then reloaded.
As shown in fig. 2, among the five longitudinal transport passages 1, the middle one is a longitudinal transport passage 1 moving in the reverse direction (arrow to the right in fig. 2), and the other is a longitudinal transport passage 1 moving in the forward direction (arrow to the left in fig. 2), and the direction of the reverse movement is completely opposite to the direction of the forward movement; wherein, the longitudinal transportation channel 1 moving forward is provided with a graphitization station 5, a cooling station 6, a discharging station 7 and a charging station 8 in sequence from left to right. The advantages of this arrangement are: all the technological processes of graphitization are completed on the forward moving longitudinal transportation channel 1, and the backward moving longitudinal transportation channel 1 is only used for returning the graphite furnace 2 to the starting point of the forward moving longitudinal transportation channel 1, so that when the treatment of a certain station needs a long time, the next graphite furnace 2 can be arranged on other longitudinal transportation channels 1, the whole production takt is prevented from being influenced in a certain procedure, and the production efficiency is improved. More than two longitudinal transport channels 1 moving in the forward direction can be provided, and only one longitudinal transport channel 1 moving in the reverse direction is provided. Preferably, the graphitization station 5, the cooling station 6, the discharge station 7, the loading station 8 of each longitudinal transport channel 1 are respectively in the same longitudinal position. Thus being beneficial to centralized management and control of each longitudinal transportation channel 1, and a plurality of longitudinal transportation channels 1 share one set of electric heating equipment, a flue gas treatment system, a cooling system, a crucible lifting system and the like, thereby being beneficial to improving the automation level.
Preferably, the longitudinal transportation channel 1 comprises a longitudinal rail 1.1 and supporting tables 1.2 positioned at two sides of the longitudinal rail 1.1, wherein the supporting tables 1.2 are used for supporting the graphite furnace 2; the travelling bogie 3 includes wheel 3.1, automobile body 3.2, elevating system 3.3 and braced frame 3.4, and wheel 3.1 is located automobile body 3.2 bottom and cooperates with vertical track 1.1, is provided with elevating system 3.3 on the automobile body 3.2, and elevating system 3.3 is used for realizing that braced frame 3.4 goes up and down in being higher than braced table 1.2 and being lower than braced table 1.2's interval. The graphite furnace 2 is lifted to a position higher than the supporting table 1.2 by the aid of the supporting frame 3.4 by the aid of the conveying trolley 3, then the conveying trolley moves to the next station along the longitudinal rail 1.1, the graphite furnace 2 is placed on the supporting table 1.2 of the target station by the aid of the supporting frame 3.4, and the conveying trolley 3 can continue to carry other graphite furnaces 2 or wait in situ. The lifting transportation trolley 3 and the supporting table 1.2 are adopted, so that on one hand, the cost can be saved, and the number of the transportation trolleys 3 can be reduced; on the other hand, the safety and stability can be improved, the graphite furnace 2 is supported on the fixed supporting table 1.2 at any one processing station instead of the transport trolley 3, and the accidental movement or dumping of the graphite furnace 2 can be avoided, and particularly, the bearing capacity of the graphite furnace 2 is always changed and even receives external impact force at the unloading station 7 and the loading station 8. The lifting mechanism 3.3 may be a hydraulic cylinder, a scissor-fork type lifting structure or the like.
The transverse ferry mechanism 4 comprises a transverse track 4.1 and a transverse trolley 4.2 running on the transverse track 4.1, wherein an additional track 4.3 is arranged on the transverse trolley 4.2, and the additional track 4.3 extends along the longitudinal direction and is at the same height as the longitudinal track 1.1. When the graphite furnace 2 needs to be transferred from one longitudinal transportation channel 1 to the other longitudinal transportation channel 1, the transportation trolley 3 carries the graphite furnace 2 to be directly moved from the longitudinal rail 1.1 to the additional rail 4.3 of the traversing trolley 4.2, the traversing trolley 4.2 drives the transportation trolley 3 and the graphite furnace 2 to transversely move to the longitudinal transportation channel 1 of the target together to stop, the transportation trolley 3 carries the graphite furnace 2 to move to the longitudinal rail 1.1 of the target longitudinal transportation channel 1 together, and the graphite furnace 2 is placed on the supporting table 1.2 of the corresponding station. At this point, the transport trolley 3 can either remain in the target longitudinal transport channel 1 or can be returned again via the traversing trolley 4.2 into the preceding longitudinal transport channel 1 or into another longitudinal transport channel 1.
The graphitizing station 5 is provided with a sealed gas collecting hood 5.1, and an exhaust pipeline 5.2 is arranged above the gas collecting hood 5.1; lifting doors 5.3 are arranged at two ends of the gas collecting hood 5.1 in the longitudinal direction. The gas collecting channel 5.1 solves the problem of sulfide pollution in the graphitization process, and the lifting door 5.3 is arranged for the transportation of the graphite furnace 2. When the graphitization station 5 performs graphitization treatment, the graphitization station 2 is supported on the supporting table 1.2, and the transportation trolley 3 is withdrawn out of the graphitization station 5, which is beneficial to prolonging the service life of the transportation trolley 3.
By adopting the technical scheme, the graphitization stations 5, the cooling stations 6, the discharging stations 7 and the charging stations 8 are distributed at different positions of the longitudinal transportation channel 1 and kept fixed, thereby being beneficial to realizing automatic control, especially the graphitization stations 5 are fixed at specific positions, solving the problems of high energy consumption, high pollution and low intelligent degree of graphitization links in the production process of graphite anode materials and reducing the whole energy consumption of the graphitization links; solves the problem of sulfide pollution in the graphitization process, in particular to the problem of unorganized emission and the problem of dust pollution; the intelligent control and intelligent management of the production process can be realized, the operation efficiency is improved, the operation intensity is reduced, and the operators are reduced. When the graphite furnace 2 is transported to the end part along one longitudinal transportation channel 1 by the transportation trolley 3, the transportation trolley 3 and the graphite furnace 2 are transversely moved together by the transverse ferry mechanism 4, and then the transportation trolley 3 is used for transporting the graphite furnace 2 to the other longitudinal transportation channel 1, so that the rectangular circular operation (4 rectangular cycles exist in fig. 2) of the graphite furnace 2 can be realized, and the assembly line effect production of a graphitization system is realized. Wherein the longitudinal direction and the transverse direction are two directions perpendicular to each other.
Example 2
As shown in fig. 8, the difference from embodiment 1 is that: there are only two longitudinal transport channels 1, one longitudinal transport channel 1 running to the left and the other to the right, thus forming a "rectangular" cycle of graphite ovens 2.
Example 3
As shown in fig. 9, the difference from embodiment 1 is that: there are three longitudinal transport channels 1, two of which 1 run to the left and the other to the right, thus forming a "rectangular" cycle of two graphite ovens 2.
The embodiments of the present utility model have been described above with reference to the accompanying drawings, and the embodiments of the present utility model and the features of the embodiments may be combined with each other without conflict. The present utility model is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many forms may be made by those of ordinary skill in the art without departing from the spirit of the utility model and the scope of the appended claims, which are all within the scope of the utility model.

Claims (6)

1. The graphitization system is characterized by comprising at least two longitudinal transportation channels (1), a graphite furnace (2), a transportation trolley (3) and a transverse ferrying mechanism (4), wherein both ends of the longitudinal transportation channels (1) are provided with the transverse ferrying mechanism (4), and a graphitization station (5), a cooling station (6), a discharging station (7) and a charging station (8) are distributed in the longitudinal transportation channels (1);
the transport trolley (3) is used for transporting the graphite furnace (2) to move along the longitudinal transport channel (1), and the transverse ferry mechanism (4) is used for transversely moving the transport trolley (3).
2. A graphitization system according to claim 1, characterized in that one of the two or more longitudinal transport channels (1) is a longitudinal transport channel (1) moving in opposite directions, the other longitudinal transport channels (1) moving in forward direction, the direction of the reverse movement and the direction of the forward movement being completely opposite; the graphitization station (5), the cooling station (6), the unloading station (7) and the loading station (8) are sequentially arranged on the longitudinal transportation channel (1) which moves forward.
3. A graphitization system according to claim 2, characterized in that the graphitization stations (5), cooling stations (6), discharging stations (7), charging stations (8) of each of the longitudinal transportation channels (1) are respectively in the same longitudinal position.
4. A graphitization system according to claim 1, characterized in that the longitudinal transport channel (1) comprises a longitudinal rail (1.1) and support tables (1.2) located on both sides of the longitudinal rail (1.1), the support tables (1.2) being used for supporting the graphite furnace (2); the travelling bogie (3) comprises wheels (3.1), a vehicle body (3.2), a lifting mechanism (3.3) and a supporting frame (3.4), wherein the wheels (3.1) are arranged at the bottom of the vehicle body (3.2) and matched with the longitudinal track (1.1), the lifting mechanism (3.3) is arranged on the vehicle body (3.2), and the lifting mechanism (3.3) is used for realizing that the supporting frame (3.4) is higher than the supporting table (1.2) and lower than the supporting table (1.2) to lift in a section.
5. A graphitization system according to claim 4, characterized in that the traversing ferry mechanism (4) comprises a traversing carriage (4.2) running on the traversing carriage (4.1) and a traversing carriage (4.1) provided with an additional rail (4.3), the additional rail (4.3) extending in longitudinal direction and being at the same level as the longitudinal rail (1.1).
6. A graphitization system according to claim 1, characterized in that the graphitization station (5) is provided with a closed gas collecting hood (5.1), an exhaust pipe (5.2) being provided above the gas collecting hood (5.1); lifting doors (5.3) are arranged at two ends of the gas collecting hood (5.1) in the longitudinal direction.
CN202321330573.1U 2023-05-29 2023-05-29 Graphitization system Active CN219907001U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321330573.1U CN219907001U (en) 2023-05-29 2023-05-29 Graphitization system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321330573.1U CN219907001U (en) 2023-05-29 2023-05-29 Graphitization system

Publications (1)

Publication Number Publication Date
CN219907001U true CN219907001U (en) 2023-10-27

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Application Number Title Priority Date Filing Date
CN202321330573.1U Active CN219907001U (en) 2023-05-29 2023-05-29 Graphitization system

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