CN219906444U - Screw processing pay-off suitable for steel wire coils with different diameters - Google Patents
Screw processing pay-off suitable for steel wire coils with different diameters Download PDFInfo
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- CN219906444U CN219906444U CN202321297283.1U CN202321297283U CN219906444U CN 219906444 U CN219906444 U CN 219906444U CN 202321297283 U CN202321297283 U CN 202321297283U CN 219906444 U CN219906444 U CN 219906444U
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- steel wire
- shell
- interlayer
- wire
- different diameters
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 239000011229 interlayer Substances 0.000 claims abstract description 32
- 238000004804 winding Methods 0.000 claims abstract description 22
- 239000010410 layer Substances 0.000 claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000013016 damping Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model provides a screw processing pay-off device applicable to steel wire coils with different diameters, which comprises: the novel wire winding machine comprises a cover body, a shell, a wire winding groove and a jogging head, wherein the shell is arranged at the lower end of the cover body, the wire winding groove is arranged on the right side of the shell, a table top is arranged at the lower end of the shell, a wire winding bundle is arranged in the wire winding groove, an interlayer is arranged on the outer side of the right end of the wire winding bundle, a clamping roller is arranged on the outer side of the interlayer, supporting frames are arranged on the front side and the rear side of the clamping roller, a screen is arranged at the lower end of the clamping roller, a base is arranged at the lower end of the table top, a collecting drawer is arranged on the right side inside the base, an inner cushion block is arranged on the inner side of the interlayer, and a damper is arranged on the inner side of the inner cushion block. Through using intermediate layer, interior cushion and attenuator, can carry out the centre gripping through the intermediate layer deformation to different internal diameter wire reel bundles and lead and send, through using the drain wire and collecting the steamer tray, can collect the metal piece on wire reel bundle surface.
Description
Technical Field
The utility model belongs to the technical field of screw machining, and relates to a screw machining paying-off device applicable to steel wire coils with different diameters.
Background
A screw processing pay-off apparatus is an apparatus for unwinding and stretching a coil of wire into a straight line. Such devices play a critical role in the manufacture of screws. Different wire coils of different diameters require different paying-off equipment to accommodate.
First, different paying-off equipment is required for different diameter wire coils, as the diameter of the wire coils determines the length and number of wires. If the diameters of the wire coils are different, different lengths of wire and different numbers of wires are required. This requires different payout devices to accommodate the different coil diameters.
Second, different paying-off equipment is required for different diameter wire coils, as the diameter of the wire determines the difficulty of drawing. If the wire diameter is large, a larger force is required to stretch the wire. This requires more powerful paying-off equipment to accommodate the large diameter wire coil. Conversely, if the wire diameter is smaller, less force is required to stretch the wire. This requires smaller payout devices to accommodate the small diameter wire coils.
Furthermore, different wire coils of different diameters require different paying-off equipment to accommodate, as this can affect the quality of the screw. If the diameters of the wire coils are different, different sizes of wire need to be used in manufacturing the screw. The size of the steel wire directly affects the quality and strength of the screw. If a wrong size wire is used, the screw may bend or break. Thus, the correct paying-off equipment is critical to ensure the quality and strength of the screw.
Finally, the production efficiency can be improved by the paying-off equipment suitable for the steel wire coils with different diameters. If unsuitable paying-off equipment is used, the operator may need to manually unwind the wire coil or use unsuitable equipment to stretch the wire. This can be time and labor consuming and can lead to production stalls. The use of suitable paying-off equipment may make the operation more efficient, thereby improving productivity.
In summary, paying-off equipment adapted to steel wire coils of different diameters is critical to screw manufacture. The correct paying-off equipment can ensure the quality and strength of the screws, improve the production efficiency and avoid wasting time and labor, so that a screw processing paying-off device suitable for steel wire coils with different diameters is needed to solve the problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide a screw processing paying-off device applicable to steel wire coils with different diameters, and solves the problems in the prior art.
The utility model is realized by the following technical scheme: a screw machining pay-off device for wire coils of different diameters, comprising: the device comprises a cover body, a shell, a wire laying groove, a steel wire winding bundle, a supporting frame, a clamping roller, an interlayer, a table board, a base, a collecting drawer, an inner cushion block, a damper, a bottom cushion block, an inner shaft, a drain net and a jogging head, wherein the shell is arranged at the lower end of the cover body;
the wire laying groove is formed in the right side of the shell, the table top is arranged at the lower end of the shell, a wire winding bundle is arranged in the wire laying groove, an interlayer is arranged on the outer side of the right end of the wire winding bundle, clamping rollers are arranged on the outer side of the interlayer, supporting frames are arranged on the front side and the rear side of each clamping roller, and a leakage net is arranged at the lower end of each clamping roller;
the lower end of the table top is provided with a base, the right side inside the base is provided with a collecting drawer, the inner side of the interlayer is provided with an inner cushion block, the inner side of the inner cushion block is provided with a damper, the inner side of the damper is provided with a bottom cushion block, the inner side of the bottom cushion block is provided with an inner shaft, and the left side and the right side of the collecting drawer are provided with jogging heads.
As a preferable implementation mode, a hinge shaft is arranged between the cover body and the shell, the cover body is a movable mechanism, the cover body is in sealing connection with the shell, and an unwinding roller is arranged in the shell.
As a preferable implementation mode, the outer side of the paying-off roller is wound with a steel wire winding bundle, the outer sides of the front end and the rear end of the paying-off roller are respectively provided with a connecting bearing, and the paying-off roller is a movable mechanism.
As a preferable implementation mode, two groups of clamping rollers are arranged between every two groups of supporting frames, the specifications of the two groups of clamping rollers are the same, and the clamping rollers are connected with the supporting frames through bearings.
As a preferred implementation mode, the outer side of the interlayer is provided with anti-skid concave patterns, the interlayer is made of a rubber material, the interlayer is fixedly connected with a plurality of groups of inner cushion blocks, the inner cushion blocks are fixedly connected with the damper, and steel wire coiled bundles with different inner diameters can be clamped and guided through interlayer deformation.
As a preferred implementation mode, the damper is provided with a plurality of groups, and the dampers of a plurality of groups are all an AC0806 type air damping column, a plurality of groups of material leakage holes are formed in the grid, the grid and a collection drawer are communicated with each other, and the collection drawer is a movable mechanism and can collect metal scraps on the surface of the steel wire rolled bundle.
After the technical scheme is adopted, the utility model has the beneficial effects that: through using intermediate layer, interior cushion and attenuator, can carry out the centre gripping through the intermediate layer deformation to different internal diameter wire reel bundles and lead and send, through using the drain wire and collecting the steamer tray, can collect the metal piece on wire reel bundle surface.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of a screw processing pay-off device for wire coils of different diameters according to the present utility model;
FIG. 2 is a front view of the inside of a clamping roller in a screw processing pay-off device for wire coils of different diameters in accordance with the present utility model;
FIG. 3 is a front view of the structure of the inside of the base of the screw processing pay-off device of the present utility model for wire coils of different diameters;
in the figure: 100-cover body, 110-shell body, 120-wire releasing groove, 130-wire winding bundle, 140-supporting frame, 150-clamping roller, 160-interlayer, 170-table top, 180-base, 190-collecting drawer, 200-inner cushion block, 210-damper, 220-bottom cushion block, 230-inner shaft, 240-grid and 250-jogging head.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, a screw processing pay-off device for steel wire coils of different diameters, comprising: the device comprises a cover body 100, a shell 110, a paying-off groove 120, a wire winding bundle 130, a supporting frame 140, a clamping roller 150, an interlayer 160, a table top 170, a base 180, a collecting drawer 190, an inner cushion block 200, a damper 210, a bottom cushion block 220, an inner shaft 230, a screen 240 and a jogging head 250, wherein the lower end of the cover body 100 is provided with the shell 110;
the right side of the shell 110 is provided with a wire releasing groove 120, the lower end of the shell 110 is provided with a table top 170, a steel wire winding bundle 130 is arranged in the wire releasing groove 120, the outer side of the right end of the steel wire winding bundle 130 is provided with an interlayer 160, the outer side of the interlayer 160 is provided with a clamping roller 150, the front side and the rear side of the clamping roller 150 are respectively provided with a supporting frame 140, and the lower end of the clamping roller 150 is provided with a leakage net 240;
the lower extreme of mesa 170 is equipped with base 180, and the inside right side of base 180 is equipped with and collects drawer 190, and the intermediate layer 160 inboard is equipped with interior cushion 200, and interior cushion 200 inboard is equipped with damper 210, and damper 210 inboard is equipped with bottom cushion 220, and bottom cushion 220 inboard is equipped with interior axle 230, collects drawer 190 left and right sides and is equipped with gomphosis head 250.
A hinge shaft is installed between the cover body 100 and the shell 110, the cover body 100 is a movable mechanism, the cover body 100 is in sealing connection with the shell 110, and an unwinding roller is arranged inside the shell 110.
The outer side of the unwinding roller is wound with a steel wire winding bundle 130, and the outer sides of the front end and the rear end of the unwinding roller are respectively provided with a connecting bearing, and the unwinding roller is a movable mechanism.
Two groups of clamping rollers 150 are arranged between every two groups of supporting frames 140, the specifications of the two groups of clamping rollers 150 are the same, and the clamping rollers 150 are connected with the supporting frames 140 through bearings.
The outer side of the interlayer 160 is provided with anti-skid concave patterns, the interlayer 160 is made of a rubber material, the interlayer 160 is fixedly connected with a plurality of groups of inner cushion blocks 200, the inner cushion blocks 200 are fixedly connected with the damper 210, and steel wire coiled bundles 130 with different inner diameters can be clamped and guided through deformation of the interlayer 160.
The dampers 210 are provided with a plurality of groups, the dampers 210 are all AC0806 type air damping columns, a plurality of groups of leakage holes are formed in the leakage net 240, the inside of the leakage net 240 and the inside of the collection drawer 190 are communicated with each other, and the collection drawer 190 is a movable mechanism and can collect metal scraps on the surface of the steel wire coiled beam 130.
As a first embodiment of the present utility model: in order to solve the problem that if the diameter of the steel wire is large, a larger force is required to stretch the steel wire, which requires a stronger paying-off device to adapt to the steel wire coil with a large diameter, on the contrary, if the diameter of the steel wire is small, a smaller force is required to stretch the steel wire, firstly, when a worker guides the steel wire bundle 130, a plurality of groups of the steel wire bundles 130 and a plurality of groups of clamping rollers 150 move, when the diameter of the steel wire bundle 130 is too large, the steel wire bundle 130 presses the interlayer 160, and deforms the interlayer 160, and simultaneously the deformed interlayer 160 presses the inner cushion block 200 and the damper 210, and meanwhile, the damper 210 applies force to the outer side of the inner cushion block 200 and supports the inner cushion block, so that the interlayer 160 is kept in contact with the steel wire bundle 130, and because the outer side of the interlayer 160 is provided with anti-skid concave patterns, the interlayer 160 is made of a rubber material, and the phenomenon of skidding between the interlayer 160 and the outer side surfaces of the groups of the steel wire bundle 130 can be effectively prevented.
As a second embodiment of the present utility model: based on the above description, further, when the wire bundle 130 is guided between the plurality of sets of clamping rollers 150, the metal scraps on the outer side surface of the wire bundle 130 fall off along with the clamping and guiding of the interlayer 160, and the metal scraps fall inside the screen 240, and since the plurality of sets of material leakage holes are formed inside the screen 240, the inside of the screen 240 is mutually communicated with the inside of the collection drawer 190, and the collection drawer 190 is a movable mechanism, the metal scraps on the surface of the wire bundle 130 can be collected, thereby being convenient for the staff to recover.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (6)
1. A screw machining pay-off device for wire coils of different diameters, comprising: lid (100), casing (110), unwrapping wire groove (120), wire bundle (130) and gomphosis head (250), its characterized in that: the lower end of the cover body (100) is provided with a shell (110);
the novel steel wire winding machine is characterized in that a wire releasing groove (120) is formed in the right side of the shell (110), a table top (170) is arranged at the lower end of the shell (110), a steel wire winding bundle (130) is arranged in the wire releasing groove (120), an interlayer (160) is arranged on the outer side of the right end of the steel wire winding bundle (130), a clamping roller (150) is arranged on the outer side of the interlayer (160), supporting frames (140) are arranged on the front side and the rear side of the clamping roller (150), and a drain net (240) is arranged at the lower end of the clamping roller (150);
the utility model discloses a novel energy-saving table, including mesa (170), bottom pad piece, intermediate layer (160), inner cushion (200), inner cushion (220) and inner shaft (230) are equipped with mesa (170) lower extreme, inside right side of base (180) is equipped with collects drawer (190), intermediate layer (160) inboard is equipped with interior cushion (200), interior cushion (200) inboard is equipped with attenuator (210), attenuator (210) inboard is equipped with end cushion (220), end cushion (220) inboard is equipped with interior axle (230), collect drawer (190) left and right sides and be equipped with gomphosis head (250).
2. A screw machining pay-off device for steel wire coils of different diameters as claimed in claim 1, wherein: a hinge shaft is arranged between the cover body (100) and the shell (110), the cover body (100) is a movable mechanism, the cover body (100) is in sealing connection with the shell (110), and an unwinding roller is arranged inside the shell (110).
3. A screw machining pay-off device for steel wire coils of different diameters as claimed in claim 2, wherein: the wire winding bundles (130) are wound on the outer sides of the paying-off winding rolls, connecting bearings are arranged on the outer sides of the front end and the rear end of each paying-off winding roll, and the paying-off winding rolls are movable mechanisms.
4. A screw machining pay-off device for steel wire coils of different diameters as claimed in claim 1, wherein: two groups of clamping rollers (150) are arranged between every two groups of supporting frames (140), the specifications of the two groups of clamping rollers (150) are the same, and the clamping rollers (150) are connected with the supporting frames (140) through bearings.
5. A screw machining pay-off device for steel wire coils of different diameters as claimed in claim 1, wherein: the anti-slip concave patterns are formed in the outer side of the interlayer (160), the interlayer (160) is made of a rubber material, the interlayer (160) is fixedly connected with a plurality of groups of inner cushion blocks (200), and the inner cushion blocks (200) are fixedly connected with the damper (210).
6. A screw machining pay-off device for steel wire coils of different diameters as claimed in claim 1, wherein: the novel air damping device is characterized in that a plurality of groups of dampers (210) are arranged, the plurality of groups of dampers (210) are all AC0806 type air damping columns, a plurality of groups of leakage holes are formed in the leakage net (240), the inside of the leakage net (240) is communicated with the inside of the collection drawer (190), and the collection drawer (190) is a movable mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321297283.1U CN219906444U (en) | 2023-05-26 | 2023-05-26 | Screw processing pay-off suitable for steel wire coils with different diameters |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321297283.1U CN219906444U (en) | 2023-05-26 | 2023-05-26 | Screw processing pay-off suitable for steel wire coils with different diameters |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219906444U true CN219906444U (en) | 2023-10-27 |
Family
ID=88427436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321297283.1U Active CN219906444U (en) | 2023-05-26 | 2023-05-26 | Screw processing pay-off suitable for steel wire coils with different diameters |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219906444U (en) |
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2023
- 2023-05-26 CN CN202321297283.1U patent/CN219906444U/en active Active
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