CN212312826U - Production and processing line for high-strength unsaturated polyester resin cloth-sandwiched pipe - Google Patents
Production and processing line for high-strength unsaturated polyester resin cloth-sandwiched pipe Download PDFInfo
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- CN212312826U CN212312826U CN202021111948.1U CN202021111948U CN212312826U CN 212312826 U CN212312826 U CN 212312826U CN 202021111948 U CN202021111948 U CN 202021111948U CN 212312826 U CN212312826 U CN 212312826U
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Abstract
The utility model relates to a press from both sides cloth tubular product production technical field, the technical scheme of the utility model is that: the processing line comprises a cloth rack, a deviation correcting mechanism, a first tensioning mechanism, a second tensioning mechanism, an oven, a glue dipping mechanism, a cloth storage mechanism, a rotary winding mechanism, a material transferring rack and a drying mechanism which are sequentially arranged. Compared with the traditional production processing line, the utility model can complete the whole production process by only configuring three or four operators, thereby reducing the labor cost; in the whole production process, the impregnation roller, the first pressing roller, the second pressing roller, the pneumatic clamping jaw controlled by the rotator and the pressing roller are arranged, so that the unsaturated polyester resin can be soaked in the fiber fabric more uniformly, and the product quality is improved.
Description
Technical Field
The utility model relates to a press from both sides cloth tubular product production technical field, especially relate to a high strength unsaturated polyester resin presss from both sides cloth tubular product production processing line.
Background
The unsaturated polyester resin fabric-sandwiched pipe is produced by soaking fiber fabric in resin, rolling, stoving, and taking off the rolled pipe.
The existing unsaturated polyester resin cloth-sandwiched pipe has the following defects in the production process:
1. 8-10 workers need to be configured on one production line, so that the production efficiency is low;
2. because the fiber fabric soaked with the unsaturated polyester resin needs to be rolled, the uniform degree of the fiber fabric soaked with the unsaturated polyester resin needs to be ensured in the rolling process, and the uniform degree of the unsaturated polyester resin of the fabric fiber fabric is difficult to control by the existing production equipment, so that the defective rate of the unsaturated polyester resin after production is greatly improved;
3. when the fiber fabric is soaked, the unsaturated polyester resin can be conveniently soaked into the fiber fabric only by keeping dry, and the production quality of the cloth-sandwiched pipe is often influenced to a great extent due to the fact that the humidity of the workshop production environment is difficult to control;
4. when the fiber fabric is rolled, redundant unsaturated polyester resin is not removed from the rolled fiber fabric, and the thickness of each position of the fiber fabric is not consistent easily after a subsequent drying link, so that the quality of the cloth clamping pipe is influenced, and the waste of the unsaturated polyester resin is also caused;
5. to direct stoving tubulation after soaking in traditional production process, ejection of compact link can not be nimble when production switching roller carries out the rolling, need wait for when rolling again at every turn and just can produce after the completion of follow-up operation, has seriously influenced work efficiency, and when the tubular product of production great diameter, the tubular product that forms is thicker simultaneously, and compactness is not enough, and shaping back tubular product intensity is lower promptly, also is difficult to satisfy stronger intensity demand.
Therefore, there is a need for an improved structure that overcomes the above-mentioned deficiencies.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a high strength unsaturated polyester resin presss from both sides cloth tubular product production processing line.
The above technical purpose of the utility model is realized with following technical scheme:
a production processing line for high-strength unsaturated polyester resin cloth-sandwiched pipes comprises a cloth rack, a deviation correcting mechanism, a first tensioning mechanism, a second tensioning mechanism, an oven, a glue dipping mechanism, a cloth storing mechanism, a rotary winding mechanism, a material transferring rack and a drying mechanism which are sequentially arranged;
the rotary winding mechanism comprises two symmetrical rotary fixed brackets, a winding roller component is rotatably arranged between the two rotary fixed brackets, the wind-up roll component comprises a first connecting frame and a second connecting frame which are symmetrical, a fixing column is arranged between the first connecting frame and the second connecting frame, the fixed column is respectively connected with the middle parts of the first connecting frame and the second connecting frame, one side of the first connecting frame, which is far away from the fixed column, is provided with a first rotating shaft, one side of the second connecting frame, which is far away from the fixed column, is provided with a second rotating shaft, one of the rotary fixing brackets is provided with a rotary shaft hole, a ball bearing is embedded in the rotary shaft hole, the first rotating shaft is arranged in the through hole of the ball bearing, the driving motor and the speed reducer are arranged in the other rotating fixing support, an output shaft of the driving motor is connected with a speed reducer, and the speed reducer is connected with the second rotating shaft; the two ends of the inner sides of the first connecting frame and the second connecting frame are fixedly provided with rotators, each rotator is fixedly provided with a pneumatic clamping jaw, and the pneumatic clamping jaws on the same ends of the first connecting frame and the second connecting frame clamp one winding roller;
the upper ends of the two rotary fixing supports are also fixedly provided with two groups of compression roller assemblies, the two compression roller assemblies are respectively positioned on two sides above the wind-up roller assembly, each compression roller assembly comprises two mounting supports, bearing seats are fixed at the tops of the mounting supports, the two bearing seats are connected through a rotating shaft, a pushing cylinder is obliquely fixed on the inner side of each mounting support, the tail end of a piston rod of each pushing cylinder is fixedly connected with one end of a rotating block, the other end of each rotating block is sleeved outside the rotating shaft and fixedly connected with the rotating shaft, each rotating block is triangular, and the rotating block is positioned on the inner side of the corresponding bearing seat;
a compression roller frame is further sleeved outside the rotating shaft and fixedly connected with the rotating shaft, a piston rod of a pushing cylinder moves to drive a rotating block to move up and down so as to drive the rotating shaft to rotate, the rotating shaft drives the compression roller frame to rotate, the compression roller frame is a rectangular frame, a compression roller is rotatably arranged at the bottom of the compression roller frame, a second sliding table is further fixed at the upper end of the compression roller, a sliding seat of the second sliding table is provided with a fixed blade, and the blade is horizontally arranged;
and a material receiving frame is also arranged between the two rotary fixing supports and used for recovering unsaturated polyester resin, and the material receiving frame is positioned below the winding roller assembly.
The utility model discloses a further set up to: the cloth frame comprises a first bottom plate, side plates are vertically fixed to two sides of the upper end of the first bottom plate, clamping holes are formed in the side plates, the feeding roller is installed at the clamping holes and located between the two side plates, and rolled fiber fabrics are arranged outside the feeding roller.
The utility model discloses a further set up to: the mechanism of rectifying includes first support frame, first support frame is equipped with the guide roll in the one side that is close to the cloth frame, the guide roll rotates the top that is fixed in first support frame, first support frame is fixed with the supporting seat in the one side that is close to first straining device, and first electronic slip table fixed mounting is in the upper end of supporting seat, and fixed being provided with on the slide of first electronic slip table is dull and stereotyped, and two first roller seats fixed mounting are at dull and stereotyped top, and two first roller seats are the symmetry setting along dull and stereotyped central longitudinal section, install the roller of rectifying between two first roller seats.
The utility model discloses a further set up to: the impregnation mechanism comprises an unsaturated polyester resin storage tank, a first guide roller is arranged on one side, close to the oven, of the upper end of the unsaturated polyester resin storage tank, an impregnation roller is rotatably arranged in the unsaturated polyester resin storage tank, a compression roller mechanism is further erected above the unsaturated polyester resin storage tank, the compression roller mechanism comprises two symmetrically arranged mounting frames, a first compression roller and a second compression roller are rotatably arranged between the two mounting frames, and the first compression roller is arranged above the second compression roller through a lifting mechanism.
The utility model discloses a further set up to: the cloth storage mechanism comprises a fixing frame, two second guide rollers are rotatably arranged in the middle of the fixing frame, a cloth storage roller is further arranged between the two second guide rollers, the two second guide rollers are symmetrically arranged on two sides of the cloth storage roller, two lifting cylinders are further fixed to the top end of the outer portion of the fixing frame, the tail ends of piston rods of the two lifting cylinders are respectively connected with two end portions of the cloth storage roller, and the lifting cylinders are used for driving the cloth storage roller to move in the vertical direction.
The utility model discloses a further set up to: the winding device comprises a winding frame, a winding roller, a plurality of roller shaft rotating wheels, a plurality of rolling shafts and a plurality of rolling wheels, wherein the winding frame comprises two rails fixed on the ground, a moving trolley is arranged on the rails, the rotating wheels at the bottom of the moving trolley are rotatably arranged on the rails, two baffle plates are symmetrically arranged on two sides of the upper end of the moving trolley, the inner sides of the baffle plates are uniformly provided with the plurality of roller shaft rotating wheels, the plurality of roller shaft rotating wheels are controlled to rotate through; the drying mechanism comprises a second support frame and a heating plate, the second support frame is fixedly installed on the ground, and the heating plate is fixedly installed at the bottom of the second support frame.
To sum up, the utility model discloses following beneficial effect has:
1) compared with the traditional production processing line, the utility model can complete the whole production process by only configuring three or four operators, thereby reducing the labor cost;
2) in the whole production process, the impregnation roller, the first pressing roller, the second pressing roller, the pneumatic clamping jaw controlled by the rotator and the pressing roller are arranged, so that the unsaturated polyester resin can be uniformly soaked in the fiber fabric, and the production quality is improved;
3) the drying of the fiber fabric can be ensured through the arranged drying oven, so that the resin can be infiltrated conveniently, and the production quality is improved;
4) the winding rollers can be switched by the arranged rotating winding mechanism, so that continuous operation is facilitated, and the production efficiency is improved;
5) the material transferring frame is used for rotating the rolled fiber fabric in the drying process, so that the uniformity of unsaturated polyester resin on the rolled fiber fabric is ensured, and the production quality is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the cloth holder.
FIG. 3 is a schematic diagram of the mechanism.
Fig. 4 is a schematic structural view of the dipping mechanism.
Fig. 5 is a schematic structural view of the cloth storage mechanism.
Fig. 6 is a schematic structural view of the rotary winding mechanism.
Figure 7 is a schematic structural view of a take-up roll assembly.
Fig. 8 is a schematic structural view of the transfer frame and the drying mechanism.
Fig. 9 is a schematic flow chart of the present invention.
The corresponding part names indicated by the numbers and letters in the drawings:
wherein: 1. a cloth frame; 2. a deviation rectifying mechanism; 3. a first tensioning mechanism; 4. a second tensioning mechanism; 5. an oven; 6. a glue dipping mechanism; 7. a cloth storage mechanism; 8. rotating the winding mechanism; 9. a material transferring frame; 10. a drying mechanism; 1a, a first bottom plate; 1b, side plates; 1c, a clamping hole; 1d, a feeding roller; 2a, a first support frame; 2b, a guide roller; 2c, a rectification roller; 2d, a first electric sliding table; 2e, a first roller seat; 2f, flat plate; 2h, supporting the base; 6a, an unsaturated polyester resin storage tank; 6b, a first guide roller; 6c, a compression roller mechanism; 6c1, mounting rack; 6c2, first pressure roller; 6c3, second pinch roller; 6c4, lifting mechanism; 7a, a fixing frame; 7b, a second guide roller; 7c, a cloth storage roller; 7d, a lifting cylinder; 8a, rotating the fixed bracket; 8b, a winding roller assembly; 8c, a compression roller assembly; 8b1, a first connecting frame; 8b2, a second connecting frame; 8b3, fixed column; 8b4, a first rotating shaft; 8b5, a second rotating shaft; 8b6, rotator; 8b7, pneumatic jaws; 8b8, a wind-up roll; 8c1, mounting bracket; 8c2, bearing seat; 8c3, rotating shaft; 8c4, push cylinder; 8c5, turning block; 8c6, roll frame; 8c7, press roll; 8c8, a second sliding table; 9a, a track; 9b, moving the trolley; 9c, a rotating wheel; 9d, a baffle plate; 9e, roller rotating wheels; 10a, a second support frame; 10b, heating plate.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention will be further described with reference to the drawings and the specific embodiments.
With reference to fig. 1, 6, 7 and 9, the utility model provides a processing line for producing high-strength unsaturated polyester resin cloth-sandwiched pipes, which comprises a cloth rack 1, a deviation correcting mechanism 2, a first tensioning mechanism 3, a second tensioning mechanism 4, an oven 5, a glue dipping mechanism 6, a cloth storage mechanism 7, a rotary winding mechanism 8, a material transferring rack 9 and a drying mechanism 10, which are sequentially arranged; the rotary winding mechanism 8 comprises two symmetrical rotary fixing brackets 8a, a winding roller assembly 8b is rotatably arranged between the two rotary fixing brackets 8a, the winding roller assembly 8b comprises a first connecting frame 8b1 and a second connecting frame 8b2 which are symmetrical, a fixed column 8b3 is arranged between the first connecting frame 8b1 and the second connecting frame 8b2, the fixed column 8b3 is respectively connected with the middle parts of a first connecting frame 8b1 and a second connecting frame 8b2, a first rotating shaft 8b4 is arranged on one side of the first connecting frame 8b1, which is far away from the fixed column 8b3, a second rotating shaft 8b5 is arranged on one side of the second connecting frame 8b2, which is far away from the fixed column 8b3, a rotating shaft hole is formed in one of the rotary fixing brackets 8a, a ball bearing is embedded in the rotating shaft hole, the first rotating shaft 8b4 is arranged in a through hole of the ball bearing, and a driving motor and a speed reducer are arranged in the other rotary fixing bracket 8a, an output shaft of the driving motor is connected with a speed reducer, and the speed reducer is connected with the second rotating shaft 8b 5; the two ends of the inner sides of the first connecting frame 8b1 and the second connecting frame 8b2 are both fixedly provided with rotators 8b6, each rotator 8b6 is fixedly provided with a pneumatic clamping jaw 8b7, and the pneumatic clamping jaws 8b7 at the same ends of the first connecting frame 8b1 and the second connecting frame 8b2 clamp one winding roller 8b 8; two groups of pressure roller assemblies 8c are further fixed at the upper ends of the two rotary fixing brackets 8a, the two pressure roller assemblies 8c are respectively located at two sides above the wind-up roller assembly 8b, each pressure roller assembly 8c comprises two mounting brackets 8c1, a bearing seat 8c2 is fixed at the top of each mounting bracket 8c1, the two bearing seats 8c2 are connected through a rotating shaft 8c3, a pushing cylinder 8c4 is obliquely fixed at the inner side of each mounting bracket 8c1, the tail end of a piston rod of each pushing cylinder 8c4 is fixedly connected with one end of a rotating block 8c5, the other end of each rotating block 8c5 is sleeved outside the rotating shaft 8c3 and fixedly connected with the rotating shaft 8c3, each rotating block 8c5 is triangular, and each rotating block 8c5 is located at the inner side of the bearing seat 8c 2; a pressing roller frame 8c6 is further sleeved outside the rotating shaft 8c3, the pressing roller frame 8c6 is fixedly connected with the rotating shaft 8c3, a piston rod of the pushing cylinder 8c4 moves to drive the rotating block 8c5 to move up and down so as to drive the rotating shaft 8c3 to rotate, the rotating shaft 8c3 drives the pressing roller frame 8c6 to rotate, the pressing roller frame 8c6 is a rectangular frame, a pressing roller 8c7 is rotatably arranged at the bottom of the pressing roller frame 8c6, a second sliding table 8c8 is further fixed at the upper end of the pressing roller 8c7, a sliding seat of the second sliding table 8c8 is provided with a fixed blade, and the fixed blade is horizontally arranged; a material receiving frame is further arranged between the two rotary fixing supports 8a and used for recycling unsaturated polyester resin, and the material receiving frame is located below the winding roller assembly 8 b.
In the technical scheme, rolled fiber fabrics are discharged through a cloth rack 1, then pass through a deviation correcting mechanism 2, the deviation correcting mechanism 2 can correct the positions of the fiber fabrics, then the fiber fabrics are tensioned through a first tensioning mechanism 3 and a second tensioning mechanism 4, the compactness of a pipe is ensured, then the fiber fabrics enter an oven 5 to be dried, the oven 5 is set at a certain temperature to dry the fiber fabrics, then the fiber fabrics are soaked in a glue soaking mechanism 6 to be subjected to glue dipping, after the glue dipping is finished, the fiber fabrics move to a rotary winding mechanism 8 through a cloth storage mechanism 7, and at the moment, the fiber fabrics soaked with unsaturated polyester resin can be rolled and discharged; it should be noted that the first tensioning mechanism 3 and the second tensioning mechanism 4 are both for tensioning the fiber fabric, so as to facilitate subsequent better impregnation and ensure the compactness of the tube, and the first tensioning mechanism 3 and the second tensioning mechanism 4 both include a plurality of tensioning rollers, so that details of the first tensioning mechanism 3 and the second tensioning mechanism 4 are not described herein, and those skilled in the art can select and use the tensioning mechanisms according to actual needs;
the working principle of the rotary winding mechanism 8 is as follows: the driving motor drives the second rotating shaft 8b5 to rotate, the second rotating shaft 8b5 is fixed at the second connecting frame 8b2, the first rotating shaft 8b4 is fixed at the first connecting frame 8b1, and the first connecting frame 8b1 and the second connecting frame 8b2 are connected through the fixed column 8b3, so that the driving motor drives the second rotating shaft 8b5 to rotate, and the driving motor drives the first connecting frame 8b1 and the second connecting frame 8b2 to rotate simultaneously, firstly, two winding rollers 8b8 are installed at the pneumatic clamping jaw 8b7, then the driving motor is controlled to work, the driving motor drives the winding roller 8b8 to move to a proper position, the driving motor stops working, so that the first connecting frame 8b1 and the second connecting frame 8b2 are fixed, then, firstly, the fiber fabric is manually drawn to the winding roller 8b8 close to one side of the cloth storage mechanism, at the moment, the pushing cylinder 4 is controlled to work, the pushing cylinder 1c 1 is driven by the pressing roller 468 c 45 and the pressing roller 468 b 468 c 45 is contacted with the lower pressing roller 468 b, then the rotator 8b6 rotates to drive the wind-up roller 8b8 to rotate so as to roll the fiber fabric on the surface of the wind-up roller 8b8, in the rolling process, the press roller 8c7 not only plays a role of compressing but also can extrude redundant unsaturated polyester resin so as to ensure the uniformity of the unsaturated polyester resin at the position where the fiber fabric is rolled, when the wind-up roller 8b8 close to one side of the cloth storage mechanism 7 is rolled up, the rotator 8b6 stops working, the pushing cylinder 8c4 drives the press roller 8c7 to move upwards so as to separate the press roller 8c7 from the wind-up roller 8b8, then the driving motor works to drive the wind-up roller 8b8 rolled with the fiber fabric to turn to the other side, namely, when the wind-up roller 8b8 rolled with the fiber fabric rotates to the position under the press roller assembly 8c close to one side of the cloth storage mechanism 9, the driving motor stops working, the fiber fabric is led out from the cloth storage mechanism 7, and the fiber fabric is also respectively connected with the press roller 8c, A wind-up roll 8b8 close to one side of the cloth storage mechanism 7, a fixed column 8b3 are contacted with and positioned at the upper ends of the fixed column 8b3 and the wind-up roll 8b8 and the lower end of a press roll 8c7, and are rolled on a wind-up roll 8b8 close to one side of the cloth transfer frame 9, then a pushing cylinder 8c4 of a press roll assembly 8c close to one side of the cloth transfer frame 9 is operated to drive the press roll 8c7 to move downwards and make the press roll 8c7 contact with the wind-up roll 8c8 rolled with the fiber fabric, then a second sliding table 8c8 of the press roll assembly 8c drives a blade to move so as to finish cutting the fiber fabric, after finishing cutting, a rotator 8b6 drives the wind-up roll 8b8 rolled with the fiber fabric to rotate, at the moment, the press roll 8c7 also carries out the extrusion work of the excess unsaturated polyester resin on the wind-up roll 8b8 rolled with the fiber fabric, and after finishing the extrusion, a wind-up roll 8c7, then the wind-up roll 8b8 coiled with the fiber fabric is taken down and transferred to the material-rotating frame 9 by the cooperation of a crane, a new wind-up roll is installed, meanwhile, the pushing cylinder 8c4 of the press roll assembly 8c close to one side of the material-storing mechanism 7 controls the press roll 8c7 to work, so that the press roll 8c7 is contacted with the wind-up roll 8b8 close to one side of the material-storing mechanism 7, then the material-storing mechanism 7 works, the material-storing mechanism 7 drives the fiber fabric to be continuously pulled back from one side of the material-rotating frame 9 to the material-storing mechanism 7 until the end of the fiber fabric is located at the wind-up roll 8b8 close to one side of the material-storing mechanism 7, the material-storing mechanism 7 stops working, when the fiber fabric is continuously pulled back, the press roll 8c7 close to one side of the material-storing mechanism 7 can extrude the redundant unsaturated polyester resin at the fiber fabric, so that the fiber fabric is more uniform, then the rotator 8b6 close to one side of the, the winding roller 8b8 close to one side of the cloth storage mechanism 7 is driven to roll the fiber fabric, when the fiber fabric is rolled, the cloth storage roller 7c of the cloth storage mechanism 7 moves downwards, redundant fiber fabric is rolled, the fiber fabric of the whole production processing line can be tensioned after the redundant fiber fabric is rolled, then rolling is carried out, after the whole rolling is finished, the rotator 8b6 close to one side of the cloth storage mechanism 7 stops working, and the pressing roller 8c7 close to one side of the cloth storage mechanism 7 is far away from the unwinding and winding roller 8b 8; then, the driving motor drives the first connecting frame 8b1 and the second connecting frame 8b2 to rotate again, and the winding roller 8b8 wound with the fiber fabric is turned over, so that the operation is repeated.
Referring to fig. 1 and 2, the material distribution frame 1 includes a first bottom plate 1a, side plates 1b are vertically fixed to two sides of the upper end of the first bottom plate 1a, a clamping hole 1c is formed in each side plate 1b, a feeding roller 1d is installed at the clamping hole 1c and located between the two side plates 1b, and a rolled fiber fabric is arranged outside the feeding roller 1 d.
In the above technical solution, the fiber fabric in a package is mounted between the two side plates 1b by the feeding roller 1d, which facilitates feeding.
Combine shown in fig. 3, mechanism 2 of rectifying includes first support frame 2a, first support frame 2a is equipped with guide roll 2b in one side that is close to cloth frame 1, guide roll 2b rotates the top of being fixed in first support frame 2a, first support frame 2a is fixed with supporting seat 2h in one side that is close to first straining device 3, and first electronic slip table 2d fixed mounting is in supporting seat 2 h's upper end, and fixed being provided with dull and stereotyped 2f on first electronic slip table 2 d's the slide, two first roller seat 2e fixed mounting are at dull and stereotyped 2 f's top, and two first roller seats 2e are the symmetry setting along dull and stereotyped 2 f's central longitudinal section, install between two first roller seats 2e and rectify roller 2 c.
Among the above-mentioned technical scheme, guide roll 2b can lead fibre fabric, and when fibre fabric appeared squinting, the work of the first electronic slip table 2d of control, first electronic slip table 2d drive the roll 2c that rectifies and remove to fibre fabric's work of rectifying has been accomplished.
As shown in fig. 4, the dipping mechanism 6 includes an unsaturated polyester resin storage tank 6a, a first guide roller 6b is disposed on one side of an upper end of the unsaturated polyester resin storage tank 6a close to the oven 5, a dipping roller is rotatably disposed in the unsaturated polyester resin storage tank 6a, a pressure roller mechanism 6c is further mounted above the unsaturated polyester resin storage tank 6a, the pressure roller mechanism 6c includes two symmetrically disposed mounting brackets 6c1, a first pressure roller 6c2 and a second pressure roller 6c3 are rotatably disposed between the two mounting brackets 6c1, and the first pressure roller 6c2 is disposed above the second pressure roller 6c3 through an elevating mechanism 6c 4.
In the technical scheme, the drying of the fiber fabric can be guaranteed due to the arrangement of the drying oven 5, and the quality of the reelpipe can be affected due to the fact that the workshop environment is relatively humid and the fiber fabric is too humid, so that the drying oven 5 can be set at a certain temperature, the fiber fabric is dried, then the fiber fabric is soaked in the unsaturated polyester resin storage tank 6a after passing through the first guide roller 6b, the fiber fabric is soaked through the glue soaking roller and then discharged from the space between the first pressing roller 6c2 and the second pressing roller 6c3, the first pressing roller 6c2 and the second pressing roller 6c3 rotate to facilitate discharging and continuous extrusion of redundant unsaturated polyester resin, the fiber fabric is soaked more uniformly, and the distance between the first pressing roller 6c2 and the second pressing roller 6c3 can be adjusted according to the thicknesses of different fiber fabrics through the arrangement of the lifting mechanism 6c 4; it should be noted that the purpose of the lifting mechanism 6c4 is only to drive the first pressing roller 6c2 to move in the vertical direction, which is not described herein, and those skilled in the art can select the lifting mechanism 6c4 according to actual needs, which is not an innovative point to be protected by the present technical solution.
As shown in fig. 5, the cloth storage mechanism 7 includes a fixing frame 7a, two second guide rollers 7b are rotatably disposed in the middle of the fixing frame 7a, a cloth storage roller 7c is further disposed between the two second guide rollers 7b, the two second guide rollers 7b are symmetrically disposed on two sides of the cloth storage roller 7c, two lifting cylinders 7d are further fixed on the top end of the outside of the fixing frame 7a, the ends of piston rods of the two lifting cylinders 7d are respectively connected with two ends of the cloth storage roller 7c, and the lifting cylinders 7d are used for driving the cloth storage roller 7c to move in the vertical direction.
Among the above-mentioned technical scheme, lift cylinder 7d control holds cloth roller 7c and reciprocates, all is equipped with the rectangle through-hole in the both sides of mount 7a, and this rectangle through-hole supplies the both ends of holding cloth roller 7c to place, and lift cylinder 7d then is connected with the both ends of holding cloth roller 7 c.
Referring to fig. 8, the material transferring frame 9 includes two rails 9a fixed on the ground, a moving trolley 9b is arranged on the rails 9a, rotating wheels 9c at the bottom of the moving trolley 9b are rotatably arranged on the rails 9a, two baffles 9d are symmetrically arranged on two sides of the upper end of the moving trolley 9b, a plurality of roller shaft rotating wheels 9e are uniformly arranged on the inner sides of the baffles 9d, the plurality of roller shaft rotating wheels 9e are controlled to rotate by a rotating motor, and each end of a winding roller 8b8 is placed between two adjacent roller shaft rotating wheels 9 e; drying mechanism 10 includes second support frame 10a and hot plate 10b, and second support frame 10a fixed mounting is subaerial, and hot plate 10b fixed mounting is in the bottom of second support frame 10 a.
Among the above-mentioned technical scheme, the setting of commentaries on classics work or material rest 9 can be with the continuous rotation of the fiber fabric after rolling in work or material rest 9 department for unsaturated polyester resin distributes evenly on the fiber fabric after rolling, heats at the process of continuous rotation, improves the quality of pressing from both sides cloth tubular product.
As shown in fig. 9, in order to schematically guide the fiber fabric in the manufacturing line, it should be noted that, in fig. 9, when the winding roller assembly 8b of the rotary winding mechanism 8 is operated, the winding roller assembly 8b rotates clockwise.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A production processing line for high-strength unsaturated polyester resin cloth-sandwiched pipes is characterized by comprising a cloth rack (1), a deviation correcting mechanism (2), a first tensioning mechanism (3), a second tensioning mechanism (4), an oven (5), a glue dipping mechanism (6), a cloth storage mechanism (7), a rotary winding mechanism (8), a material transferring rack (9) and a drying mechanism (10) which are sequentially arranged;
the rotary winding mechanism (8) comprises two symmetrical rotary fixing supports (8a), a winding roller assembly (8b) is rotatably arranged between the two rotary fixing supports (8a), the winding roller assembly (8b) comprises a first connecting frame (8b1) and a second connecting frame (8b2) which are symmetrical, a fixing column (8b3) is arranged between the first connecting frame (8b1) and the second connecting frame (8b2), the fixing column (8b3) is respectively connected with the middle parts of the first connecting frame (8b1) and the second connecting frame (8b2), a first rotating shaft (8b4) is arranged on one side of the first connecting frame (8b1) departing from the fixing column (8b3), a second rotating shaft (8b5) is arranged on one side of the second connecting frame (8b2) departing from the fixing column (8b3), a rotating shaft hole is formed in one rotary fixing support (8a), and a ball bearing is embedded in the rotating shaft hole, the first rotating shaft (8b4) is arranged in a through hole of the ball bearing, a driving motor and a speed reducer are arranged inside the other rotating fixed support (8a), an output shaft of the driving motor is connected with the speed reducer, and the speed reducer is connected with the second rotating shaft (8b 5); rotators (8b6) are fixedly arranged at two ends of the inner sides of the first connecting frame (8b1) and the second connecting frame (8b2), each rotator (8b6) is fixedly provided with a pneumatic clamping jaw (8b7), and the pneumatic clamping jaws (8b7) at the same end of the first connecting frame (8b1) and the second connecting frame (8b2) clamp one winding roller (8b 8);
two groups of compression roller assemblies (8c) are also fixed at the upper ends of the two rotary fixed brackets (8a), the two compression roller assemblies (8c) are respectively positioned at the two sides above the wind-up roller assembly (8b), the compression roller assembly (8c) comprises two mounting brackets (8c1), a bearing seat (8c2) is fixed at the top of each mounting bracket (8c1), the two bearing seats (8c2) are connected through a rotating shaft (8c3), a pushing cylinder (8c4) is obliquely fixed on the inner side of the mounting bracket (8c1), the tail end of a piston rod of the pushing cylinder (8c4) is fixedly connected with one end of a rotating block (8c5), the other end of the rotating block (8c5) is sleeved outside the rotating shaft (8c3) and is fixedly connected with the rotating shaft (8c3), the rotating block (8c5) is triangular, and the rotating block (8c5) is positioned at the inner side of the bearing seat (8c 2);
a compression roller frame (8c6) is further sleeved outside the rotating shaft (8c3), the compression roller frame (8c6) is fixedly connected with the rotating shaft (8c3), a piston rod of a pushing cylinder (8c4) moves to drive a rotating block (8c5) to move up and down so as to drive the rotating shaft (8c3) to rotate, the rotating shaft (8c3) drives the compression roller frame (8c6) to rotate, the compression roller frame (8c6) is a rectangular frame, a compression roller (8c7) is rotationally arranged at the bottom of the compression roller frame (8c6), a second sliding table (8c8) is further fixed at the upper end of the compression roller (8c7), a sliding seat of the second sliding table (8c8) is fixed on, and the blade is horizontally arranged;
a material receiving frame is further arranged between the two rotary fixing supports (8a), the material receiving frame is used for recycling unsaturated polyester resin, and the material receiving frame is located below the winding roller assembly (8 b).
2. The production line of the high-strength unsaturated polyester resin cloth-sandwiched pipe material according to claim 1, characterized in that: cloth work or material rest (1) includes first bottom plate (1a), the upper end both sides of first bottom plate (1a) all vertical fixation have curb plate (1b), card hole (1c) have been seted up on curb plate (1b), material loading roller (1d) installation and card hole (1c) department and lie in between two curb plates (1b), material loading roller (1d) outside is equipped with system fiber fabric of book.
3. The production line of the high-strength unsaturated polyester resin cloth-sandwiched pipe material according to claim 1, characterized in that: mechanism (2) of rectifying includes first support frame (2a), one side that is close to cloth frame (1) is equipped with guide roll (2b) in first support frame (2a), guide roll (2b) rotate the top of being fixed in first support frame (2a), one side that is close to first straining device (3) is fixed with supporting seat (2h) in first support frame (2a), and first electronic slip table (2d) fixed mounting is in the upper end of supporting seat (2h), and fixed being provided with dull and stereotyped (2f) on the slide of first electronic slip table (2d), and two first roller seats (2e) fixed mounting are at the top of dull and stereotyped (2f), and two first roller seats (2e) are the symmetry setting along the central longitudinal section of dull and stereotyped (2f), install between two first roller seats (2e) and rectify roller (2 c).
4. The production line of the high-strength unsaturated polyester resin cloth-sandwiched pipe material according to claim 1, characterized in that: the glue dipping mechanism (6) comprises an unsaturated polyester resin storage tank (6a), a first guide roller (6b) is arranged on one side, close to the oven (5), of the upper end of the unsaturated polyester resin storage tank (6a), glue dipping rollers are rotatably arranged in the unsaturated polyester resin storage tank (6a), a pressing roller mechanism (6c) is further erected above the unsaturated polyester resin storage tank (6a), the pressing roller mechanism (6c) comprises two symmetrically-arranged mounting frames (6c1), a first pressing roller (6c2) and a second pressing roller (6c3) are rotatably arranged between the two mounting frames (6c1), and the first pressing roller (6c2) is arranged above the second pressing roller (6c3) through a lifting mechanism (6c 4).
5. The production line of the high-strength unsaturated polyester resin cloth-sandwiched pipe material according to claim 1, characterized in that: hold cloth mechanism (7) including mount (7a), the middle part is rotated and is provided with two second guide rolls (7b) in mount (7a), still is equipped with between two second guide rolls (7b) and holds cloth roller (7c), two second guide rolls (7b) symmetry set up in hold the both sides of cloth roller (7c), the outside top of mount (7a) still is fixed with two lift cylinders (7d), and the piston rod end of two lift cylinders (7d) is connected with two tip of holding cloth roller (7c) respectively, lift cylinder (7d) are used for driving and hold cloth roller (7c) and move in the vertical direction.
6. The production line of the high-strength unsaturated polyester resin cloth-sandwiched pipe material according to claim 1, characterized in that: the material transferring frame (9) comprises two rails (9a) fixed on the ground, a moving trolley (9b) is arranged on the rails (9a), rotating wheels (9c) at the bottom of the moving trolley (9b) are rotatably arranged on the rails (9a), two baffles (9d) are symmetrically arranged on two sides of the upper end of the moving trolley (9b), a plurality of roller shaft rotating wheels (9e) are uniformly arranged on the inner sides of the baffles (9d), the plurality of roller shaft rotating wheels (9e) are controlled to rotate through a rotating motor, and each end of a winding roller (8b8) is placed between two adjacent roller shaft rotating wheels (9 e); drying mechanism (10) include second support frame (10a) and hot plate (10b), and second support frame (10a) fixed mounting is subaerial, and hot plate (10b) fixed mounting is in the bottom of second support frame (10 a).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021111948.1U CN212312826U (en) | 2020-06-16 | 2020-06-16 | Production and processing line for high-strength unsaturated polyester resin cloth-sandwiched pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202021111948.1U CN212312826U (en) | 2020-06-16 | 2020-06-16 | Production and processing line for high-strength unsaturated polyester resin cloth-sandwiched pipe |
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CN212312826U true CN212312826U (en) | 2021-01-08 |
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CN202021111948.1U Active CN212312826U (en) | 2020-06-16 | 2020-06-16 | Production and processing line for high-strength unsaturated polyester resin cloth-sandwiched pipe |
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Address after: No. 128 Shenyu Road, Taozhuang Town, Jiashan County, Jiaxing City, Zhejiang Province, 314100 Patentee after: Zhejiang Jintai Sealing Technology Co.,Ltd. Address before: 314100 Taozhuang hardware characteristic industrial zone, Jiashan County, Jiaxing City, Zhejiang Province Patentee before: KINTOWE ENGINEERING PLASTIC CO.,LTD. |