CN219905670U - Plate chain conveyor for conveying viscous materials - Google Patents
Plate chain conveyor for conveying viscous materials Download PDFInfo
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- CN219905670U CN219905670U CN202320496816.2U CN202320496816U CN219905670U CN 219905670 U CN219905670 U CN 219905670U CN 202320496816 U CN202320496816 U CN 202320496816U CN 219905670 U CN219905670 U CN 219905670U
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- Prior art keywords
- conveying
- scattering
- chain conveyor
- viscous material
- plate
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- 239000011345 viscous material Substances 0.000 title claims abstract description 49
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 28
- 238000009434 installation Methods 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 12
- 238000012544 monitoring process Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 25
- 238000000034 method Methods 0.000 abstract description 14
- 238000004140 cleaning Methods 0.000 abstract description 6
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Pusher Or Impeller Conveyors (AREA)
Abstract
The utility model discloses a plate chain conveyor for conveying viscous materials, which comprises a supporting base, a conveying device, a scattering device and a receiving trough, wherein the conveying device, the scattering device and the receiving trough are arranged on the supporting base; the scattering devices are arranged in a plurality and are arranged along the discharging direction of the plate chain conveyor, so that the viscous materials in the conveying process are scattered and evenly distributed, and the non-sticking and blocking of the materials during conveying are ensured; the receiving groove is positioned below the conveying device, receives leakage and splashing in the conveying and scattering processes, and conveys the leakage and splashing in a material dead weight conveying mode, so that the load of the whole machine is effectively reduced, and the power is reduced. The plate chain conveyor solves the problems of non-uniform sticking, returning and discharging and cleaning and conveying of leakage and splashing when the viscous materials are conveyed, improves the stability of the plate chain conveyor, avoids unnecessary shutdown and mud cleaning work, and saves labor cost.
Description
Technical Field
The utility model relates to the technical field of conveying production equipment, in particular to a plate chain conveyor for conveying viscous materials.
Background
The plate chain conveyer is a universal fixed mechanical conveying equipment, and it uses steel plate as carrying tank body, can be used for conveying large quantity of bulk material and single heavy article, can be extensively used in the industries of mine, metallurgy and cement, etc., and is an indispensable equipment in the course of raw material treatment or continuous production, and is specially suitable for conveying large block and sharp material. In the production and conveying process of materials with higher viscosity (such as aggregate or dregs and clay with higher mud content), phenomena such as sticky materials, returning materials, uneven discharging and the like can occur due to the characteristics of the materials, so that the conveying capacity of equipment cannot reach the expected effect, the conveying performance is poor, the actual working condition requirements are difficult to be met, and the equipment needs to be overhauled and cleaned irregularly.
Therefore, in order to avoid the problems of uneven sticking, returning and discharging when the conveyor conveys the viscous material, the conveying performance of the plate chain conveyor is further improved, and the plate chain conveyor for conveying the viscous material needs to be provided.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides a plate chain conveyor for conveying viscous materials.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
the utility model provides a plate chain conveyer for carrying viscous materials, including supporting the base, conveyor, break up the device and connect the silo, conveyor includes first transfer line, the second transfer line, drive sprocket and transport link joint group, first transfer line and second transfer line rotate and install on supporting the base, drive sprocket is all installed at first transfer line and second transfer line both ends, drive sprocket is connected with transport link joint group meshing, break up the device and rotate and install on supporting the base, break up the device and be equipped with a plurality of to along transport link joint group ejection of compact direction installation, connect the silo to install on supporting the base, and be located transport link joint group below.
Preferably, the scattering device comprises a scattering shaft and a plurality of scattering blades, wherein the scattering shaft is perpendicular to the discharging direction of the conveying chain plate group, one ends of the scattering blades are arranged on the surface of the scattering shaft, and the other ends of the scattering blades are toothed.
Preferably, the scattering blades are spirally arranged from the middle point of the scattering shaft to two sides of the scattering shaft, and the scattering blades are radially and symmetrically arranged along the shaft center of the scattering shaft.
Preferably, the shell is arranged on two sides of the inner surface of the support base, and the support base is provided with a fixed plate for installing the bearing seat and a plurality of driving installation brackets.
Preferably, the first transmission rod and the second transmission rod are respectively arranged at the front end and the rear end of the supporting base through bearing blocks, and the scattering device is arranged on the supporting base through the bearing blocks.
Preferably, a conveying driving motor is mounted at one end of the first transmission rod or the second transmission rod in the length direction, and the conveying driving motor is attached to and mounted on the upper surface of the driving mounting bracket.
Preferably, the scattering driving motor is mounted at one end of the scattering shaft in the length direction, and the scattering driving motor is attached to and mounted on the upper surface of the driving mounting bracket.
Preferably, a sensor for monitoring current is mounted on the break-up driving motor for monitoring torque of the break-up shaft.
Preferably, the conveyor chain comprises a conveyor chain plate group, a conveyor chain plate group and a feeding hopper, wherein the conveyor chain plate group comprises a conveyor chain plate group and a conveyor chain plate group; the inner surface of the feeding receiving hopper is stuck with an anti-adhesion rubber plate.
Preferably, the installation angle of the supporting base is 0-20 degrees, and the feeding end of the conveying device is higher than the discharging end during installation.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The plate chain conveyor for conveying the viscous materials is provided with a plurality of scattering devices along the discharging direction, so that the viscous materials in the conveying process are scattered and homogenized; the scattering device comprises a scattering shaft and scattering blades, wherein the scattering blades are symmetrically arranged along the radial direction of the shaft center of the scattering shaft, and are spirally arranged from the middle point of the scattering shaft to the two sides of the scattering shaft, so that materials uniformly move outwards from the center; one end of the scattering blade is toothed, has better scattering effect on materials, solves the problems of uneven material discharge and sticky materials when the plate chain conveyor conveys the sticky materials, improves the conveying stability of the plate chain conveyor, avoids unnecessary shutdown mud cleaning work, and saves labor cost.
(2) The anti-adhesion rubber plate is stuck on the inner surface of the feeding hopper of the plate chain conveyor for conveying the viscous material, so that the viscous material is prevented from being stuck on the inner surface of the feeding hopper when entering, and the feeding hopper can enable the viscous material to be uniformly paved on the conveying chain plate group.
(3) The shells arranged on the two sides of the inner surface of the support base of the plate chain conveyor for conveying viscous materials can block splashing in the conveying and scattering process, and leakage and splashing on the two sides of the plate chain conveyor are reduced; the material receiving groove is positioned below the conveying chain plate group, can collect leakage and splashing in the conveying and scattering process, and can convey materials in the material receiving groove to the next working procedure from the front end of the plate chain conveyor in a self-weight conveying mode, so that the problem of cleaning and conveying of leakage and splashing of the plate chain conveyor is solved, the load of the whole machine is reduced, and the power is reduced.
(4) When the plate chain conveyor for conveying the viscous material is installed, the installation angle of the supporting base is 0-20 degrees, and the feeding end of the conveying device is higher than the discharging end during installation, so that the whole machine of the plate chain conveyor can be obliquely installed, the application scene and the application range of the plate chain conveyor are increased, the viscous material is conveyed, and the viscous material is reduced.
Drawings
FIG. 1 is an elevation view of a plate link chain conveyor for conveying viscous material in accordance with an embodiment of the present utility model;
FIG. 2 is a top view of a plate link chain conveyor for conveying viscous material in accordance with an embodiment of the present utility model;
fig. 3 is a schematic structural diagram of a breaking device according to an embodiment of the utility model.
Reference numerals: 1. a conveying device; 101. a first transmission rod; 102. a second transmission rod; 103. a drive sprocket; 104. a conveying chain plate group; 105. a conveying driving motor; 2. a support base; 201. a housing; 202. a fixing plate; 203. a bearing seat; 204. driving the mounting bracket; 3. a scattering device; 301. scattering the driving motor; 302. scattering the shaft; 303. scattering the blades; 4. a receiving groove; 5. and (5) feeding the hopper.
Detailed Description
The utility model is further explained below with reference to the drawings and specific embodiments. The drawings of the present utility model are merely schematic to facilitate understanding of the present utility model, and specific proportions thereof may be adjusted according to design requirements. The definition of the context of the relative elements and the front/back of the figures described herein should be understood by those skilled in the art to refer to the relative positions of the elements and thus all the elements may be reversed to represent the same elements, which are all within the scope of the present disclosure.
Referring to fig. 1-3, a plate chain conveyor for conveying viscous materials is provided in an embodiment of the present utility model, which includes a support base 2, a conveying device 1, a scattering device 3, and a receiving chute 4. The conveying device 1 comprises a first transmission rod 101, a second transmission rod 102, a transmission chain wheel 103 and a conveying chain plate group 104, wherein the first transmission rod 101 and the second transmission rod 102 are rotatably arranged on a supporting base 2, the transmission chain wheel 103 is arranged at two ends of the first transmission rod 101 and the second transmission rod 102, and the transmission chain wheel 103 is in meshed connection with the conveying chain plate group 104; the scattering device 3 is rotatably mounted on the support base 2.
Specifically, the scattering device 3 is provided with a plurality of scattering devices and is installed along the discharging direction of the conveying chain plate group 104, and the scattering devices are scattered for a plurality of times in the process of conveying materials by the plate chain conveyor, so that the scattering effect is ensured, and the occurrence of the sticking condition is avoided. The scattering device 3 comprises a scattering shaft 302 and a plurality of scattering blades 303, wherein the scattering shaft 302 is perpendicular to the discharging direction of the conveying chain plate group 104, one end of each scattering blade 303 is arranged on the surface of the scattering shaft 302, the other end of each scattering blade 303 is toothed, and the viscous material is scattered into finer materials, so that the viscous material is not easy to agglomerate, and meanwhile, the viscous material is prevented from being stuck on the scattering blades 303. The scattering blades 303 are spirally arranged from the middle point of the scattering shaft 302 to two sides of the scattering shaft 302, and the scattering blades 303 are symmetrically arranged along the radial direction of the shaft center of the scattering shaft 302 to scatter and push out the viscous material from the center, so that the viscous material is uniformly paved on the conveying chain plate group 104 while the viscous material is scattered, and the problems of shutdown phenomenon and uneven discharging caused by the adhesion of the viscous material on the conveying chain plate group 104 are avoided.
Specifically, the receiving slot 4 is mounted on the support base 2 and is located below the conveying chain plate group 104. The leaked materials and the splashed materials are collected by the receiving groove 4 in the conveying and scattering processes, and are conveyed to the next process from the front end of the plate chain conveyor in a dead weight conveying mode, so that the load of the whole machine of the plate chain conveyor is effectively reduced, and the power is reduced.
Specifically, the casing 201 is installed on two sides of the inner surface of the supporting base 2, so that the appearance of the plate chain conveyor is simpler, leakage and splashing in the conveying and scattering processes are prevented, and leakage and splashing on two sides of the plate chain conveyor are reduced. The support base 2 is provided with a fixed plate 202 for mounting a bearing seat 203 and a plurality of driving mounting brackets 204. The first transmission rod 101 and the second transmission rod 102 are respectively installed at the front end and the rear end of the support base 2 through the bearing blocks 203, and the scattering device 3 is installed on the support base 2 through the bearing blocks 203. A conveyance driving motor 105 is mounted to one end of the first transmission rod 101 or the second transmission rod 102 in the longitudinal direction, and the conveyance driving motor 105 is attached to and mounted on the upper surface of the drive mounting bracket 204. The scattering driving motor 301 is installed at one end of the scattering shaft 302 in the length direction, and the scattering driving motor 301 is attached to and installed on the upper surface of the driving installation support 204.
In a specific embodiment, a sensor for monitoring current is installed on the breaking driving motor 301 and is used for monitoring torque of the breaking shaft 302 and judging the state of the viscous material.
In a specific embodiment, the feeding device further comprises a feeding receiver 5, wherein the feeding receiver 5 is arranged on the machine shell 201 and positioned above the feeding end of the conveying chain plate group 104, and the viscous material is guided to be uniformly paved on the conveying chain plate group 104 during feeding; the inner surface of the feeding receiver 5 is stuck with an anti-adhesion rubber plate, so that the viscous material is prevented from being stuck on the feeding receiver 5.
In a specific embodiment, the installation angle of the supporting base 2 is 0-20 degrees, and the feeding end of the conveying device 1 is higher than the discharging end during installation, so that the whole machine of the plate chain conveyor is obliquely installed, and the application scene and the application range of the plate chain conveyor are increased.
The working principle of the plate link chain conveyor for conveying viscous materials provided by the embodiment of the utility model is as follows:
viscous materials (e.g., clay with a plasticity index > 10 and a mud content > 30%) fall evenly from the feed hopper 5 onto the conveyor flight set 104. The conveying driving motor 105 is arranged to drive the first transmission rod 101 or the second transmission rod 102, so that the transmission chain wheel 103 on the first transmission rod 101 or the second transmission rod 102 rotates to drive the conveying chain plate group 104 to move, and the viscous material is conveyed along the discharging direction of the plate chain conveyor; at this time, the scattering driving motor 301 drives the scattering shaft 302 to rotate the scattering blades 303, and the sticky material which is agglomerated and attached to the conveying chain plate group 104 is scattered and spread uniformly; the sensor for monitoring the current on the break-up driving motor 301 judges the state of the viscous material through monitoring the torque of the break-up shaft 302; during the conveying and scattering process, the leakage and splashing materials on the conveying chain plate group 104 are collected by the receiving trough 4 and conveyed to the next process from the front end of the plate chain conveyor in a self-weight conveying mode.
The plate chain conveyor for conveying the viscous material provided by the embodiment of the utility model has good scattering and uniform laying effects on the viscous material, and uniform discharging, and is beneficial to the treatment of the viscous material in the next working procedure; ensure to convey non-sticking materials and returning materials, solve the problems of cleaning and conveying of leaking materials and splashing materials, improve the conveying stability of the plate chain conveyor, avoid unnecessary shutdown and mud cleaning work and save labor cost.
The above embodiments are only for further illustrating the technical solution of the present utility model, but the present utility model is not limited to the embodiments, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present utility model falls within the protection scope of the technical solution of the present utility model.
Claims (10)
1. A plate link chain conveyor for conveying viscous material, characterized by: including supporting the base, conveyor, break up the device and connect the silo, conveyor includes first transfer line, second transfer line, drive sprocket and carries the link joint group, first transfer line and second transfer line rotate and install on supporting the base, first transfer line with drive sprocket is all installed at second transfer line both ends, drive sprocket with carry the link joint group meshing to be connected, break up the device and rotate and install on supporting the base, break up the device and be equipped with a plurality of, and follow carry the link joint group ejection of compact direction to be installed, connect the silo install in on supporting the base, and be located carry the link joint group below.
2. The plate link chain conveyor for conveying viscous material of claim 1, wherein: the breaking device comprises a breaking shaft and a plurality of breaking blades, the breaking shaft is perpendicular to the discharging direction of the conveying chain plate group, one end of each breaking blade is arranged on the surface of the breaking shaft, and the other end of each breaking blade is toothed.
3. The plate link chain conveyor for conveying viscous material of claim 2, wherein: the scattering blades are spirally arranged from the middle point of the scattering shaft to the two sides of the scattering shaft, and are radially and symmetrically arranged along the shaft center of the scattering shaft.
4. The plate link chain conveyor for conveying viscous material of claim 2, wherein: the casing is installed to the internal surface both sides of supporting base, be equipped with fixed plate and a plurality of drive installing support of installation bearing frame on the supporting base.
5. The plate link chain conveyor for conveying viscous material of claim 4, wherein: the first transmission rod and the second transmission rod are respectively installed at the front end and the rear end of the supporting base through the bearing blocks, and the scattering device is installed on the supporting base through the bearing blocks.
6. The plate link chain conveyor for conveying viscous material of claim 4, wherein: and one end of the first transmission rod or the second transmission rod in the length direction is provided with a conveying driving motor, and the conveying driving motor is attached to and installed on the upper surface of the driving installation support.
7. The plate link chain conveyor for conveying viscous material of claim 4, wherein: and one end of the scattering shaft in the length direction is provided with a scattering driving motor, and the scattering driving motor is attached to and installed on the upper surface of the driving installation support.
8. The plate link chain conveyor for conveying viscous material of claim 7, wherein: and a sensor for monitoring current is arranged on the break-up driving motor and is used for monitoring the torque of the break-up shaft.
9. The plate link chain conveyor for conveying viscous material of claim 4, wherein: the feeding hopper is arranged on the shell and is positioned above the feeding end of the conveying chain plate group; the inner surface of the feeding receiving hopper is stuck with an anti-adhesion rubber plate.
10. The plate link chain conveyor for conveying viscous material of claim 1, wherein: the installation angle of the supporting base is 0-20 degrees, and the feeding end of the conveying device is higher than the discharging end during installation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320496816.2U CN219905670U (en) | 2023-03-15 | 2023-03-15 | Plate chain conveyor for conveying viscous materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320496816.2U CN219905670U (en) | 2023-03-15 | 2023-03-15 | Plate chain conveyor for conveying viscous materials |
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Publication Number | Publication Date |
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CN219905670U true CN219905670U (en) | 2023-10-27 |
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ID=88436068
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320496816.2U Active CN219905670U (en) | 2023-03-15 | 2023-03-15 | Plate chain conveyor for conveying viscous materials |
Country Status (1)
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CN (1) | CN219905670U (en) |
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2023
- 2023-03-15 CN CN202320496816.2U patent/CN219905670U/en active Active
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