CN219900767U - Welding machine for metal processing - Google Patents
Welding machine for metal processing Download PDFInfo
- Publication number
- CN219900767U CN219900767U CN202321404735.1U CN202321404735U CN219900767U CN 219900767 U CN219900767 U CN 219900767U CN 202321404735 U CN202321404735 U CN 202321404735U CN 219900767 U CN219900767 U CN 219900767U
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- Prior art keywords
- welding
- filter screen
- axis linear
- linear module
- frame
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 239000002184 metal Substances 0.000 title claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 31
- 239000000779 smoke Substances 0.000 claims abstract description 22
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000005555 metalworking Methods 0.000 claims abstract description 9
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 6
- 239000003496 welding fume Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000000746 purification Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000036541 health Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000003517 fume Substances 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The utility model discloses a welding machine for metal processing, and relates to the technical field of metal processing. The machine comprises a frame, a transparent hood is arranged on a machine table of the frame, a feeding mechanism and a welding mechanism are respectively arranged in the transparent hood, a smoke purifier is arranged at the lower part of the frame and connected with the transparent hood through a pipeline, and the feeding mechanism comprises an X-axis linear module, a workbench and bench clamps. This welding machine for metalworking seals the welding area through transparent aircraft bonnet to utilize feeding mechanism to send into metal workpiece automatically, at welded in-process, produced welding fume is taken out through smoke purifier, and discharge to the external world after the multiple filtration purification of its inside elementary metal filter screen, active carbon filter screen and HEPA filter screen, thereby avoided welding fume to drift and influence the processing place environment, and avoided causing harm to workman's healthy, promoted the safety effect of device.
Description
Technical Field
The utility model relates to the technical field of metal processing, in particular to a welding machine for metal processing.
Background
The metal product, namely the structural metal product, is manufactured, the metal product industry comprises structural metal product manufacturing, metal tool manufacturing, container and metal packaging container manufacturing, stainless steel manufacturing and similar daily metal product manufacturing, the metal product comprises various shapes, welding processing is needed when the metal product is processed, and a welding machine is needed when the metal product is welded.
The existing welding machine for metal product processing can not prevent the smog generated during welding from drifting everywhere, and the smog generated during welding can easily cause harm to the health of users, so that the safety effect of the device is affected.
Disclosure of Invention
The utility model provides a welding machine for metal processing, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the welding machine for metal processing comprises a frame, wherein a transparent hood is arranged on a machine table of the frame, a feeding mechanism and a welding mechanism are respectively arranged in the transparent hood, a smoke purifier is arranged at the lower part of the frame, and the smoke purifier is connected with the transparent hood through a pipeline;
the feeding mechanism comprises an X-axis linear module, a workbench and bench clamps, wherein the workbench is arranged on a sliding table of the X-axis linear module, and the bench clamps are arranged on the workbench;
the welding mechanism comprises a Y-axis linear module, a portal frame, a Z-axis linear module and a welding gun, wherein the portal frame is arranged on a sliding table of the Y-axis linear module, the Z-axis linear module is arranged on the portal frame, and the welding gun is arranged on the sliding table of the Z-axis linear module;
the smoke purifier comprises a shell, a primary metal filter screen, an activated carbon filter screen, a HEPA filter screen and a centrifugal fan, wherein the primary metal filter screen, the activated carbon filter screen and the HEPA filter screen are sequentially arranged at the upper end of the interior of the shell from top to bottom, and the centrifugal fan is arranged at the lower end of the interior of the shell.
Further, a PLC controller is arranged on the frame, and the feeding mechanism, the welding mechanism and the smoke purifier are electrically connected with the PLC controller.
Furthermore, an inlet and an outlet are arranged on two sides of the transparent hood, and a baffle is arranged on the inlet and the outlet.
Further, the front side of the transparent hood is provided with an access hole, and a door plate is installed at the access hole through a hinge.
Furthermore, the head end and the tail end of the X-axis linear module extend out of the transparent hood, and the welding gun is positioned above the bench clamp.
Further, the air inlet of the centrifugal fan is communicated with the upper end of the inside of the shell, and the air outlet of the centrifugal fan extends out of the shell.
Compared with the prior art, the utility model provides a welding machine for metal processing, which comprises the following components
The beneficial effects are that:
this welding machine for metalworking seals the welding area through transparent aircraft bonnet to utilize feeding mechanism to send into metal workpiece automatically, at welded in-process, produced welding fume is taken out through smoke purifier, and discharge to the external world after the multiple filtration purification of its inside elementary metal filter screen, active carbon filter screen and HEPA filter screen, thereby avoided welding fume to drift and influence the processing place environment, and avoided causing harm to workman's healthy, promoted the safety effect of device.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a block diagram of a feed mechanism of the present utility model;
FIG. 3 is a block diagram of a welding mechanism of the present utility model;
fig. 4 is a cross-sectional view of the smoke purifier of the present utility model.
In the figure: 1. a frame; 2. a transparent hood; 21. an inlet and an outlet; 22. a curtain; 23. an access opening; 24. a door panel; 3. a feeding mechanism; 31. an X-axis linear module; 32. a work table; 33. bench clamp; 4. a welding mechanism; 41. a Y-axis linear module; 42. a portal frame; 43. a Z-axis straight line module; 44. a welding gun; 5. a smoke purifier; 51. a housing; 52. a primary metal filter screen; 53. an active carbon filter screen; 54. HEPA filter screen; 55. a centrifugal fan; 6. and a PLC controller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model discloses a welding machine for metal processing, which comprises a frame 1, wherein a transparent hood 2 is arranged on a machine table of the frame 1, a feeding mechanism 3 and a welding mechanism 4 are respectively arranged on the transparent hood 2, a smoke purifier 5 is arranged at the lower part of the frame 1, the smoke purifier 5 is connected with the transparent hood 2 through a pipeline, a welding area is sealed through the transparent hood 2, a metal workpiece is automatically fed in through the feeding mechanism 3, and in the welding process, the generated welding smoke is pumped out through the smoke purifier 5 and is discharged to the outside after being subjected to multiple filtration and purification through a primary metal filter screen 52, an activated carbon filter screen 53 and a HEPA filter screen 54 in the welding machine, so that the influence of the welding smoke drifting on the environment of a processing place is avoided, the harm to the physical health of workers is avoided, and the safety effect of the device is improved;
the feeding mechanism 3 comprises an X-axis linear module 31, a workbench 32 and a bench clamp 33, wherein the workbench 32 is arranged on a sliding table of the X-axis linear module 31, and the bench clamp 33 is arranged on the workbench 32;
the welding mechanism 4 comprises a Y-axis linear module 41, a portal frame 42, a Z-axis linear module 43 and a welding gun 44, wherein the portal frame 42 is arranged on a sliding table of the Y-axis linear module 41, the Z-axis linear module 43 is arranged on the portal frame 42, and the welding gun 44 is arranged on the sliding table of the Z-axis linear module 43;
the smoke purifier 5 comprises a shell 51, a primary metal filter screen 52, an activated carbon filter screen 53, a HEPA filter screen 54 and a centrifugal fan 55, wherein the primary metal filter screen 52, the activated carbon filter screen 53 and the HEPA filter screen 54 are sequentially arranged at the upper end of the interior of the shell 51 from top to bottom, and the centrifugal fan 55 is arranged at the lower end of the interior of the shell 51.
Specifically, the frame 1 is provided with a PLC controller 6, and the feeding mechanism 3, the welding mechanism 4 and the smoke purifier 5 are electrically connected with the PLC controller 6.
In this embodiment, the PLC controller 6 is a digital electronic device with a microprocessor, and is a digital logic controller for automation control, and can load control instructions into a memory at any time for storage and execution, mainly for realizing automation control.
Specifically, the two sides of the transparent hood 2 are provided with an inlet and an outlet 21, and a baffle 22 is arranged on the inlet and the outlet 21.
In the embodiment, before and after welding, the metal workpiece flows in or out through the inlet and outlet 21 by the feeding mechanism 3, and the baffle 22 mainly plays a role in blocking, so that outward drifting of welding smoke can be reduced.
Specifically, the front side of the transparent hood 2 is provided with an access opening 23, and a door plate 24 is mounted at the access opening 23 through a hinge.
In this embodiment, the access opening 23 is used to facilitate the maintenance of the parts in the transparent hood 2 at a later stage, and the door panel 24 closes the access opening 23 during welding.
Specifically, the front end and the rear end of the X-axis linear module 31 extend out of the transparent hood 2, and the welding gun 44 is located above the bench clamp 33.
In this embodiment, the metal workpiece is held and fixed on the vice 33, the metal workpiece is fed through the X-axis linear die set 31, and then the welding gun 44 is welded along the welding portion of the metal workpiece by the cooperation of the Y-axis linear die set 41, the Z-axis linear die set 43, and the X-axis linear die set 31.
Specifically, the air inlet of the centrifugal fan 55 is communicated with the upper end of the interior of the housing 51, and the air outlet of the centrifugal fan 55 extends out of the housing 51.
In this embodiment, welding fume generated during welding is introduced into the fume purifier 5 under the suction of the centrifugal fan 55 in the fume purifier 5, and then purified and filtered to discharge clean air.
When the welding machine is used, the welding area is sealed through the transparent hood 2, the metal workpiece is automatically fed by the feeding mechanism 3, and in the welding process, generated welding fume is pumped away through the fume purifier 5 and is discharged to the outside after being subjected to multiple filtration purification of the primary metal filter screen 52, the activated carbon filter screen 53 and the HEPA filter screen 54, so that the influence of the welding fume on the environment of a processing place is avoided, the harm to the physical health of workers is avoided, and the safety effect of the device is improved.
To sum up, this welding machine for metalworking seals the welding area through transparent hood 2 to utilize feeding mechanism 3 to send into the metal work piece voluntarily, at welded in-process, the welding cigarette that produces is taken out through smoke purifier 5, and discharge to the external world after the multiple filtration purification of its inside elementary metal filter screen 52, active carbon filter screen 53 and HEPA filter screen 54, thereby avoided welding cigarette to drift influences the processing place environment, and avoided causing harm to workman's health, promoted the safety effect of device.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a welding machine for metalworking, includes frame (1), its characterized in that: a transparent hood (2) is arranged on a machine table of the frame (1), a feeding mechanism (3) and a welding mechanism (4) are respectively arranged on the transparent hood (2), a smoke purifier (5) is arranged at the lower part of the frame (1), and the smoke purifier (5) is connected with the transparent hood (2) through a pipeline;
the feeding mechanism (3) comprises an X-axis linear module (31), a workbench (32) and a bench clamp (33), wherein the workbench (32) is arranged on a sliding table of the X-axis linear module (31), and the bench clamp (33) is arranged on the workbench (32);
the welding mechanism (4) comprises a Y-axis linear module (41), a portal frame (42), a Z-axis linear module (43) and a welding gun (44), wherein the portal frame (42) is arranged on a sliding table of the Y-axis linear module (41), the Z-axis linear module (43) is arranged on the portal frame (42), and the welding gun (44) is arranged on the sliding table of the Z-axis linear module (43);
the smoke purifier (5) comprises a shell (51), a primary metal filter screen (52), an active carbon filter screen (53), a HEPA filter screen (54) and a centrifugal fan (55), wherein the primary metal filter screen (52), the active carbon filter screen (53) and the HEPA filter screen (54) are sequentially arranged at the upper end of the interior of the shell (51) from top to bottom, and the centrifugal fan (55) is arranged at the lower end of the interior of the shell (51).
2. A welder for metal working according to claim 1, characterized in that: the machine frame (1) is provided with a PLC (programmable logic controller) controller (6), and the feeding mechanism (3), the welding mechanism (4) and the smoke purifier (5) are electrically connected with the PLC controller (6).
3. A welder for metal working according to claim 1, characterized in that: an inlet and an outlet (21) are arranged on two sides of the transparent hood (2), and a baffle (22) is arranged on the inlet and the outlet (21).
4. A welder for metal working according to claim 1, characterized in that: an access opening (23) is formed in the front side of the transparent hood (2), and a door plate (24) is installed at the access opening (23) through a hinge.
5. A welder for metal working according to claim 1, characterized in that: the head end and the tail end of the X-axis linear module (31) extend out of the transparent hood (2), and the welding gun (44) is positioned above the bench clamp (33).
6. A welder for metal working according to claim 1, characterized in that: an air inlet of the centrifugal fan (55) is communicated with the upper end of the inside of the shell (51), and an air outlet of the centrifugal fan (55) extends out of the shell (51).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321404735.1U CN219900767U (en) | 2023-06-05 | 2023-06-05 | Welding machine for metal processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321404735.1U CN219900767U (en) | 2023-06-05 | 2023-06-05 | Welding machine for metal processing |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219900767U true CN219900767U (en) | 2023-10-27 |
Family
ID=88431049
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321404735.1U Active CN219900767U (en) | 2023-06-05 | 2023-06-05 | Welding machine for metal processing |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN219900767U (en) |
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2023
- 2023-06-05 CN CN202321404735.1U patent/CN219900767U/en active Active
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