CN215238778U

CN215238778U - A welding machine of robot for air condition compressor processing

Info

Publication number: CN215238778U
Application number: CN202121330570.9U
Authority: CN
Inventors: 王伟强; 洪学武
Original assignee: Tianjin Guangfu Ruida Technology Development Co ltd
Current assignee: Tianjin Guangfu Ruida Technology Development Co ltd
Priority date: 2021-06-15
Filing date: 2021-06-15
Publication date: 2021-12-21
Anticipated expiration: 2031-06-15

Abstract

The utility model provides a robot welding machine for air condition compressor processing, including workstation, welding robot body, welding machine, send silk ware, mounting panel, bonding tool, dust remover, supporting leg, dust absorption pipe, clamp, visual protective plate structure, smoking fog welding bench structure and the convenient operation pressure strip structure, workstation upper end right side bolted connection have the welding robot body; the welding machine is connected to the right side of the upper end of the workbench through bolts and is positioned on the rear side of the welding robot body; the wire feeder is connected to the right side of the upper end of the horizontal section of the welding robot body through a bolt; the mounting plate is sleeved on the lower side of the outer wall of the output shaft of the welding robot body through a through hole longitudinally formed in the right side of the mounting plate, and the mounting plate is fastened and connected through bolts. The utility model discloses guard plate, guide arm, quick detach bolt, the setting of dog and observation window are favorable to realizing being convenient for observe the function of welding condition.

Description

A welding machine of robot for air condition compressor processing

Technical Field

The utility model belongs to the technical field of air condition compressor processing, especially, relate to a welding machine of robot for air condition compressor processing.

Background

The air conditioner compressor plays a role in compressing and driving a refrigerant in an air conditioner refrigerant circuit, and generally, when the air conditioner compressor is machined, the air conditioner compressor needs to be welded, so that a robot welding machine is needed for welding operation.

At present, the robot welding machine is widely applied.

However, the existing robot welding machine also has the problems that the welding condition is inconvenient to observe, welding smoke is inconvenient to remove and wires are inconvenient to connect.

Therefore, it is necessary to invent a robot welder for processing an air conditioner compressor.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem that exists, the utility model provides a welding machine of robot for air condition compressor processing, wherein the utility model discloses a can realize through following technical scheme:

a robot welding machine for processing an air conditioner compressor comprises a workbench, a welding robot body, a welding machine, a wire feeder, a mounting plate, a welding head, a dust remover, a supporting leg, a dust suction pipe, a hoop, a visual protective plate structure, a smoke suction welding table structure and a conveniently-operated pressing plate structure, wherein the right side of the upper end of the workbench is connected with the welding robot body through a bolt; the welding machine is connected to the right side of the upper end of the workbench through bolts and is positioned on the rear side of the welding robot body; the wire feeder is connected to the right side of the upper end of the horizontal section of the welding robot body through a bolt; the mounting plate is sleeved on the lower side of the outer wall of the output shaft of the welding robot body through a through hole longitudinally formed in the right side of the mounting plate, and is fastened and connected through a bolt; the dust remover is independently arranged on the left side of the upper end of the workbench; the lower ends of the supporting legs are respectively bolted to the four corners of the left side of the upper end of the workbench; the visual protective plate structure is connected with the smoke-absorbing welding table structure; the smoke-absorbing fog welding table structure is connected with the supporting legs; the pressing plate structure convenient to operate is connected with the supporting legs; the visual protection plate structure comprises protection plates, guide rods, quick-release bolts, a stop block and an observation window, wherein the protection plates are sleeved on the outer walls of the two guide rods through sliding holes which are respectively transversely formed in the front side and the rear side of the lower side of the interior of the protection plates, and are respectively fastened and connected through the quick-release bolts; the middle parts of the right ends of the two check blocks are respectively connected with the left end bolts of the two guide rods; the observation window is embedded in an observation port formed in the upper side of the inner part of the protection plate.

Preferably, the smoke absorption fog welding table structure comprises a welding table, smoke absorption holes, a smoke collection cavity, a stainless steel net, a smoke outlet and a smoke outlet pipe, wherein the smoke absorption holes are respectively arranged on the periphery of the upper side inside the welding table from inside to outside in sequence; the smoke collection chamber is arranged in the middle of the inside of the welding table and is communicated with the plurality of smoke suction holes; the smoke outlet is formed in the inner right side of the welding table and communicated with the smoke collecting cavity; the left end of the smoke outlet pipe is in threaded connection with the inside of the smoke outlet.

Preferably, the conveniently-operated pressing plate structure comprises a wire seat, a threaded through hole, a screw, a pressing plate and an operating hand wheel, wherein the threaded through hole is formed in the inner right side of the wire seat; one end of the screw rod is connected with the right side in the pressing plate through a bearing, the other end of the screw rod is connected with an operating hand wheel through a key, and the screw rod is in threaded connection with the inside of the threaded through hole; the pressing plate is arranged inside the wire seat in a sliding manner; the operating hand wheel is positioned on the right side of the wire seat.

Preferably, the four corners of the lower end of the welding table are respectively connected with a plurality of bolts at the upper ends of the supporting legs.

Preferably, the outer wall of the smoke outlet pipe is sleeved with one end of a dust collection pipe and is arranged through clamp fastening connection, and the other end of the dust collection pipe is sleeved on the outer wall of the dust collection pipe of the dust collector and is arranged through clamp fastening connection.

Preferably, the front side and the rear side of the middle part of the left end of the welding table are respectively connected with the two guide rods through bolts.

Preferably, the left end of the wire guide seat is connected to the lower side of the right end of the supporting leg arranged on the right rear side through a bolt.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses in, guard plate, guide arm, quick detach bolt, the setting of dog and observation window be favorable to realizing being convenient for observe the function of welding condition.

2. The utility model discloses in, the welding bench, the smoking hole, the collection cigarette cavity, the setting of outlet flue and play tobacco pipe is favorable to realizing cleaing away the function of welding smog.

3. The utility model discloses in, wire holder, the screw thread through-hole, the screw rod, the setting of pressure strip and operation hand wheel is favorable to realizing the function of being convenient for connecting wire.

4. The utility model discloses in, stainless steel mesh's setting, be favorable to avoiding inside great impurity gets into the smoking hole, lead to the problem of smoking hole jam.

5. The utility model discloses in, the setting of sending the silk ware, be favorable to realizing the automatic function of sending a silk.

6. The utility model discloses in, the setting of dust remover, be favorable to the dust in the filtered air, improve workshop environment.

7. The utility model discloses in, guard plate, guide arm and quick detach bolt's setting, be favorable to realizing controlling the function of adjusting the guard plate.

8. The utility model discloses in, the setting of welding robot body, be favorable to carrying out diversified welding to the compressor.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the visual protective plate structure of the present invention.

Fig. 3 is a schematic structural view of the structure of the smoking mist welding table of the present invention.

Fig. 4 is a schematic structural diagram of the pressing plate structure of the present invention.

In the figure:

1. a work table; 2. welding the robot body; 3. welding machine; 4. a wire feeder; 5. mounting a plate; 6. a welding head; 7. a dust remover; 8. supporting legs; 9. a dust collection pipe; 10. clamping a hoop; 11. a visual guard plate structure; 111. a protection plate; 112. a guide bar; 113. a quick release bolt; 114. a stopper; 115. an observation window; 12. a fume sucking welding table structure; 121. a welding table; 122. a smoking hole; 123. a smoke collection chamber; 124. a stainless steel mesh; 125. a smoke outlet; 126. discharging the smoke tube; 13. the pressing plate structure is operated conveniently; 131. a wire holder; 132. a threaded through hole; 133. a screw; 134. a compression plate; 135. the hand wheel is operated.

Detailed Description

The utility model is described in detail with reference to the accompanying drawings, as shown in fig. 1 and fig. 2, a robot welding machine for processing an air conditioner compressor comprises a workbench 1, a welding robot body 2, a welding machine 3, a wire feeder 4, a mounting plate 5, a welding head 6, a dust remover 7, a supporting leg 8, a dust suction pipe 9 and a clamp 10, wherein the right side of the upper end of the workbench 1 is connected with the welding robot body 2 through a bolt; the welding machine 3 is connected to the right side of the upper end of the workbench 1 through a bolt, and the welding machine 3 is positioned on the rear side of the welding robot body 2; the wire feeder 4 is connected to the right side of the upper end of the horizontal section of the welding robot body 2 through a bolt and plays a role in feeding wires; the mounting plate 5 is sleeved on the lower side of the outer wall of the output shaft of the welding robot body 2 through a through hole longitudinally formed in the right side of the mounting plate and is fastened and connected through a bolt, and the mounting plate 5 is also sleeved on the lower side of the middle part of the outer wall of the vertical section of the welding head 6 through a through hole longitudinally formed in the left side of the mounting plate and is fastened and connected through a bolt; the dust remover 7 is independently arranged on the left side of the upper end of the workbench 1 and plays a role in filtering smoke; a plurality of the supporting legs 8 are respectively connected with the four corners of the left side of the upper end of the workbench 1 through lower end bolts.

The robot welding machine for processing the air conditioner compressor further comprises a visible protection plate structure 11, a smoke absorption welding table structure 12 and a pressing plate structure 13 convenient to operate, wherein the visible protection plate structure 11 is connected with the smoke absorption welding table structure 12; the smoking mist welding table structure 12 is connected with the supporting legs 8; just, operation pressure strip structure 13 be connected with supporting leg 8, be favorable to realizing the safe observation welding condition, clear away the function of welding smog and convenient connecting wire.

The visual protective plate structure 11 comprises a protective plate 111, guide rods 112, quick-release bolts 113, a stop block 114 and an observation window 115, wherein the protective plate 111 is sleeved on the outer walls of the two guide rods 112 through slide holes respectively transversely formed in the front side and the rear side of the lower side of the interior of the protective plate and is respectively fastened and connected through the quick-release bolts 113; the middle parts of the right ends of the two stoppers 114 are respectively connected with the left end bolts of the two guide rods 112; observation window 115 inlay inside the viewing aperture of seting up at the inside upside of guard plate 111, during the welding air condition compressor, operating personnel can stand in guard plate 111 left side, can protect operating personnel not scalded by the piece that splashes through guard plate 111, operating personnel still can observe the welding condition through observation window 115, realize the function of safety observation welding condition, when adjusting the position of guard plate 111, at first not hard up quick detach bolt 113, guard plate 111 can remove about guide arm 112 outer wall this moment, thereby realize the function that guard plate 111 position is adjustable.

In this embodiment, referring to fig. 3, the welding table structure 12 includes a welding table 121, a smoke absorbing hole 122, a smoke collecting chamber 123, a stainless steel net 124, a smoke outlet 125 and a smoke outlet tube 126, wherein the smoke absorbing holes 122 are respectively formed around the upper side of the welding table 121 from the inside to the outside; the smoke collection chamber 123 is arranged in the middle of the inside of the welding table 121, and the smoke collection chamber 123 is communicated with the plurality of smoke suction holes 122; the smoke outlet 125 is arranged at the right side in the welding table 121, and the smoke outlet 125 is communicated with the smoke collecting chamber 123; the left end of the smoke outlet pipe 126 is in threaded connection with the inside of the smoke outlet 125, when welding smoke is removed, the dust remover 7 can be controlled to be started through the external control panel, at the moment, the smoke can enter the smoke collection cavity 123 through the smoke suction hole 122, then the smoke enters the dust remover 7 through the smoke outlet pipe 126 and the dust suction pipe 9 to be filtered, finally clean air can be discharged to the atmosphere from the exhaust pipe of the dust remover 7, and the function of filtering and removing the welding smoke is achieved.

In this embodiment, referring to fig. 4, the conveniently-operated pressing plate structure 13 includes a wire base 131, a threaded through hole 132, a screw 133, a pressing plate 134 and an operating handwheel 135, wherein the threaded through hole 132 is formed in the right side of the inside of the wire base 131; one end of the screw 133 is connected to the right side in the pressing plate 134 through a bearing, the other end of the screw 133 is connected with an operating hand wheel 135 through a key, and the screw 133 is connected to the inside of the threaded through hole 132 in a threaded manner; the pressing plate 134 is slidably arranged inside the wire holder 131; the operation handwheel 135 is positioned at the right side of the wire seat 131, when a wire is connected, the wire can be placed between the wire seat 131 and the pressing plate 134, then the operation handwheel 135 is rotated to enable the pressing plate 134 to move leftwards, the wire is clamped through the pressing plate 134, and the function of conveniently connecting the wire is realized.

In this embodiment, specifically, the four corners of the lower end of the welding table 121 are respectively connected to the upper ends of the plurality of support legs 8 by bolts.

In this embodiment, specifically, the outer wall of the smoke outlet pipe 126 is sleeved with one end of a dust suction pipe 9 and is fastened and connected by a clamp 10, and the other end of the dust suction pipe 9 is sleeved on the outer wall of a dust removal pipe of the dust remover 7 and is fastened and connected by the clamp 10.

In this embodiment, specifically, the front side and the rear side of the middle portion of the left end of the welding table 121 are respectively connected with the right ends of the two guide rods 112 by bolts.

In this embodiment, specifically, the left end of the wire seat 131 is bolted to the lower side of the right end of the supporting leg 8 arranged on the right rear side.

In this embodiment, specifically, the dust remover 7 is located behind two supporting legs 8 arranged at the rear side.

In this embodiment, specifically, the welding head 6 is connected to the wire feeder 4 through a pipeline.

In this embodiment, specifically, the wire feeder 4 is electrically connected to the negative electrode of the welding machine 3.

In this embodiment, specifically, the positive electrode lead of the welding machine 3 is disposed between the lead seat 131 and the pressing plate 134.

In this embodiment, the protection plate 111 is a stainless steel plate.

In this embodiment, specifically, the observation window 115 is a black tempered glass window.

In this embodiment, specifically, the wire holder 131 is an iron holder with a cross section in a shape of a Chinese character 'hui'.

In this embodiment, the dust suction pipe 9 is a silicone rubber steel hose.

In the embodiment, the welder 3 is specifically a PNE60-400 type welder.

In this embodiment, specifically, the wire feeder 4 is a WF-006A type wire feeder.

In this embodiment, specifically, the dust remover 7 is a PL-800 dust remover.

In this embodiment, specifically, the welding machine 3, the wire feeder 4, the dust remover 7 and the welding robot body 2 are respectively electrically connected to an external control panel.

Principle of operation

The utility model discloses in, when welding air condition compressor, operating personnel can stand in protection plate 111 left side, can protect operating personnel not scalded by the piece that splashes through protection plate 111, and operating personnel can also observe the welding condition through observation window 115, realizes the function of safe observation welding condition, when adjusting the position of protection plate 111, at first not hard up quick detach bolt 113, protection plate 111 can move about in the guide arm 112 outer wall this moment to realize the function that protection plate 111 position is adjustable; when welding smoke is removed, the dust remover 7 can be controlled to start through an external control panel, at the moment, the smoke enters the smoke collection cavity 123 through the smoke suction hole 122, then the smoke enters the dust remover 7 through the smoke outlet pipe 126 and the dust suction pipe 9 to be filtered, and finally clean air is exhausted to the atmosphere from the exhaust pipe of the dust remover 7, so that the function of filtering and removing the welding smoke is realized; when connecting a wire, the wire can be placed between the wire holder 131 and the pressing plate 134, and then the operating handwheel 135 is rotated to move the pressing plate 134 to the left, so that the wire is clamped by the pressing plate 134, and the function of conveniently connecting the wire is realized.

Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.

Claims

1. The robot welding machine for processing the air conditioner compressor is characterized by comprising a workbench (1), a welding robot body (2), a welding machine (3), a wire feeder (4), a mounting plate (5), a welding head (6), a dust remover (7), supporting legs (8), a dust suction pipe (9), a clamp (10), a visual protective plate structure (11), a smoke absorption welding table structure (12) and a conveniently-operated pressing plate structure (13), wherein the welding robot body (2) is connected to the right side of the upper end of the workbench (1) through a bolt; the welding machine (3) is connected to the right side of the upper end of the workbench (1) through bolts, and the welding machine (3) is located on the rear side of the welding robot body (2); the wire feeder (4) is connected to the right side of the upper end of the horizontal section of the welding robot body (2) through a bolt; the mounting plate (5) is sleeved on the lower side of the outer wall of the output shaft of the welding robot body (2) through a through hole longitudinally formed in the right side of the mounting plate, and is fastened and connected through a bolt, and the mounting plate (5) is also sleeved on the lower side of the middle part of the outer wall of the vertical section of the welding head (6) through a through hole longitudinally formed in the left side of the mounting plate, and is fastened and connected through a bolt; the dust remover (7) is independently arranged on the left side of the upper end of the workbench (1); the lower ends of the supporting legs (8) are respectively connected to the four corners of the left side of the upper end of the workbench (1) through bolts; the visual protective plate structure (11) is connected with the smoke-absorbing welding table structure (12); the smoking mist welding table structure (12) is connected with the supporting legs (8); the conveniently operated pressing plate structure (13) is connected with the supporting legs (8); the visual protective plate structure (11) comprises a protective plate (111), guide rods (112), quick-release bolts (113), a stop block (114) and an observation window (115), wherein the protective plate (111) is sleeved on the outer walls of the two guide rods (112) through sliding holes which are respectively transversely formed in the front side and the rear side of the lower side of the interior of the protective plate, and is respectively fastened and connected through the quick-release bolts (113); the middle parts of the right ends of the two stoppers (114) are respectively connected with the left end bolts of the two guide rods (112); the observation window (115) is embedded in an observation port formed in the upper side of the inner part of the protection plate (111).

2. The robot welder for processing the air conditioner compressor as claimed in claim 1, wherein the welding table structure (12) comprises a welding table (121), a plurality of smoke suction holes (122), a smoke collection chamber (123), a stainless steel net (124), a smoke outlet (125) and a smoke outlet pipe (126), wherein the smoke suction holes (122) are respectively arranged on the upper side and the periphery of the inside of the welding table (121) from inside to outside; the smoke collection chamber (123) is arranged in the middle of the inside of the welding table (121), and the smoke collection chamber (123) is communicated with the smoke suction holes (122); the smoke outlet (125) is arranged on the right side in the welding table (121), and the smoke outlet (125) is communicated with the smoke collection chamber (123); the left end of the smoke outlet pipe (126) is in threaded connection with the inside of the smoke outlet (125).

3. The robot welder for processing the air conditioner compressor as claimed in claim 1, wherein the pressing plate structure (13) comprises a wire base (131), a threaded through hole (132), a screw rod (133), a pressing plate (134) and an operating hand wheel (135), and the threaded through hole (132) is formed in the middle right side inside the wire base (131); one end of the screw rod (133) is in bearing connection with the right side in the pressing plate (134), the other end of the screw rod is in key connection with an operating hand wheel (135), and the screw rod (133) is in threaded connection with the inside of the threaded through hole (132); the pressing plate (134) is arranged inside the wire seat (131) in a sliding manner; the operating handwheel (135) is positioned at the right side of the wire seat (131).

4. The robot welder for processing air conditioner compressor as claimed in claim 2, characterized in that the four corners of the lower end of the welding table (121) are respectively connected with the upper ends of a plurality of supporting legs (8) by bolts.

5. The robot welder for processing the air conditioner compressor as claimed in claim 2, wherein the outer wall of the smoke outlet pipe (126) is sleeved with one end of a dust suction pipe (9) and is fixedly connected and arranged through a clamp (10), and the other end of the dust suction pipe (9) is sleeved with the outer wall of the dust removal pipe of the dust remover (7) and is fixedly connected and arranged through the clamp (10).

6. The robot welder for processing the air conditioner compressor as claimed in claim 2, wherein the front and rear sides of the middle part of the left end of the welding table (121) are respectively connected with the right ends of the two guide rods (112) by bolts.

7. The robot welder for processing air conditioner compressor as claimed in claim 3, characterized in that the left end of the wire base (131) is bolted to the lower side of the right end of the supporting leg (8) arranged at the right rear side.