CN219899021U - Vibration separation device suitable for automatic unpacking station - Google Patents
Vibration separation device suitable for automatic unpacking station Download PDFInfo
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- CN219899021U CN219899021U CN202320903765.0U CN202320903765U CN219899021U CN 219899021 U CN219899021 U CN 219899021U CN 202320903765 U CN202320903765 U CN 202320903765U CN 219899021 U CN219899021 U CN 219899021U
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- vibrating screen
- unpacking
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- vibration
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- 238000000926 separation method Methods 0.000 title claims abstract description 34
- 239000000428 dust Substances 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 239000002699 waste material Substances 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 5
- 239000012780 transparent material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 64
- 238000000034 method Methods 0.000 description 9
- 239000002184 metal Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000005245 sintering Methods 0.000 description 8
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000002655 kraft paper Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The utility model relates to a vibration separating device suitable for an automatic unpacking station, wherein a Jie Baocang box body is fixedly arranged on a unpacking bin bracket, and the vibration separating device is fixedly arranged in the unpacking bin box body; the two ends of the vibrating screen grids are fixedly arranged on the inner side wall of the vibrating screen frame, the vibrating screen grids are arranged in parallel at equal intervals, and the vibrating screen motor is fixedly arranged on the outer side of the vibrating screen frame; the shape of the vibrating screen grille is a hook-shaped vibrating screen grille. According to the utility model, the first separation of the material bags after bag disassembly is realized, the vibrating screen grids are made into the hook type, and after the material bags slide onto the vibrating screen grids, due to the inclination angle of the vibrating screen grids, the two-angle residual materials at the top of the material bags are vibrated to slide along the vibrating screen grids by vibration, and because the bottom of the material bags is already scratched, the two-angle residual materials at the bottom can slide at the opening at the bottom, so that the residual material quantity can be effectively reduced, and the residual material quantity is lower than 0.2 per mill.
Description
Technical Field
The utility model relates to the technical field of pharmaceutical or food production machinery, in particular to a vibration separation device suitable for an automatic unpacking station.
Background
The bagged materials used in the production process are generally divided into two layers, wherein the inner bag is a PE bag for directly filling materials, and the outer layer is sleeved with a woven bag or a kraft paper bag for preventing breakage, dust and the like in the transportation process. In the using process of the bagged materials, the bag is removed in advance and then transported to a clean area for unpacking and feeding. In the process of unpacking and feeding the inner bag, a unpacking station is needed to assist in unpacking and unpacking.
The manual unpacking station needs manual unpacking and manual feeding, and is high in labor intensity, serious in site flying dust and poor in working environment. The semi-automatic unpacking machine solves the problems of manual feeding, manual bag opening, unpacking and the like to a certain extent, but the unpacking needs to be performed manually to separate the material bags, the empty bags are collected, powder and flying dust are inevitably contacted in the working process, and the health of workers is affected. The automatic unpacking station overcomes the defects of the equipment, can realize the mechanized bag unpacking and bag unpacking separation process, has high automation degree and does not need manual participation. The material bag separation of automatic unpacking station is generally realized through the mode of vibration, because the material bag has the dead angle at the bag in-process of tearing open, and the cutter can't cut, causes the material unable and the material bag separation and the incomplete material volume increase, and unseparated material can handle as the waste material, directly causes economic loss for the customer, for the reduction loss.
Therefore, it is necessary to provide a vibration separation device suitable for an automatic unpacking station, so as to solve the problem of dead angles of the residual materials in the separation process of the material bags.
Disclosure of Invention
Accordingly, the utility model aims to provide a vibrating separation device suitable for an automatic unpacking station, which solves the problem of top two-angle residue in the material bag separation process by arranging a pair-hook type vibrating screen grid, reduces the residue amount and improves the separation efficiency.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a vibrating separation device suitable for automatic unpacking station, includes unpacking device, the Bao Cang of unpacking and empty bag snatchs and useless bag collection device that sets gradually, unpack storehouse includes unpacking Bao Cang support, unpack storehouse box and vibrating separation device, unpack storehouse box fixed setting is on unpack storehouse support, vibrating separation device fixed setting is in unpack storehouse box; the vibrating separation device comprises a vibrating screen frame, a vibrating screen grating and a vibrating screen motor, wherein two ends of the vibrating screen grating are fixedly arranged on the inner side wall of the vibrating screen frame, the vibrating screen gratings are arranged in parallel at equal intervals, and the vibrating screen motor is fixedly arranged on the outer side of the vibrating screen frame; the shape of the vibrating screen grille is a hook-shaped vibrating screen grille.
The material bag is firstly disassembled on the bag disassembling device, the material bag after being disassembled slides onto the vibration separating device in the unpacking bin box body, the vibration of the vibrating screen motor drives the vibrating screen frame to vibrate integrally, and the material bag on the vibrating screen grid is separated for the first time.
Preferably, the bottom of unpacking storehouse box is equipped with the aggregate bin, the aggregate bin is the funnel form, the bottom of aggregate bin is equipped with the discharge gate. The material that vibration falls can be collected to the aggregate bin, separates material and pocket simultaneously.
Preferably, the bottom of shale shaker frame is equipped with spring rubber, the top of aggregate bin is equipped with the round steel with spring rubber assorted, round steel inserts spring rubber and transition fit, the length of round steel is less than spring rubber's length. The outer diameter of the round steel is the same as the inner diameter of the spring rubber, and transition fit is adopted. The length of the round steel is smaller than that of the spring rubber, so that the spring rubber can work normally.
Preferably, a dust removing system is arranged at the top of the unpacking bin box body. The dust removing system adopts a metal sintering net filter core and a dust removing fan, so that dust can be prevented from escaping.
Preferably, a pulse back-blowing device is arranged in the dust removal system. Because the dust removal system is used for a long time, the metal sintering net filter element can be blocked, the pulse back blowing device comprises a gas bag for storing gas, and the pulse valve works to carry out back blowing to realize the regeneration of the metal sintering net filter element, so that the service life of the metal sintering net filter element is prolonged.
Preferably, a feeding door is arranged on one side, close to the bag opening device, of the unpacking bin box body, and a bag outlet door is arranged on one side, close to the empty bag grabbing and waste bag collecting device, of the unpacking bin box body. After the cutter of the bag opening device cuts the material bag, the material bag enters the unpacking bin box body through the feeding door after inclining from the blanking platform, the material bag separation is realized through the vibration separation device, the empty bag is grabbed by the empty bag and the waste bag collecting device is taken out through the bag outlet door.
Preferably, an observation window is arranged on the side wall of the unpacking bin body, and the observation window is made of transparent materials. The working operation condition in the unpacking bin box body can be observed at any time through the observation window.
Preferably, a motor protection cover is arranged outside the vibrating screen motor. The motor protection cover can protect the vibrating screen motor from entering materials, and meanwhile, the vibrating screen motor can be prevented from polluting the materials.
The working process of the vibration separating device suitable for the automatic unpacking station is as follows: firstly, the material is placed on a blanking platform of a bag opening device, at the moment, a feeding door is in a fully opened state and a bag outlet door is in a fully closed state, a cylinder of the blanking platform is started to extend completely, the material slides down onto a vibration separating device in a bag opening bin box body by gravity, a cutter cuts a material bag in the sliding process, then the feeding door is closed, a vibrating screen motor is started, the vibration of a vibrating screen grid is used for replacing manual shaking to realize the first separation of the material bag, the vibrating screen motor is stopped, the bag outlet door is opened, and at the moment, an empty bag grabbing and waste bag collecting device is started and the feeding door is opened. The empty bag grabbing and waste bag collecting device is started to grab the empty bag and put into the waste bag collecting box.
The beneficial effects of the utility model are as follows:
according to the technical scheme, the first separation of the material bags after bag disassembly is realized, the vibrating screen grids are made into the hook type, after the material bags slide onto the vibrating screen grids, due to the inclination angle of the vibrating screen grids, the two-angle residual materials at the top of the material bags are vibrated to slide along the vibrating screen grids through vibration, and because the bottom of the material bags is already scratched, the two-angle residual materials at the bottom can slide at the opening at the bottom, the residual material quantity can be effectively reduced, and the residual material quantity is lower than 0.2 per mill.
The foregoing description is only an overview of the present utility model, and it is to be understood that it is intended to provide a more clear understanding of the technical means of the present utility model and to enable the technical means to be carried out in accordance with the contents of the specification, while at the same time providing a more complete understanding of the above and other objects, features and advantages of the present utility model, and one or more preferred embodiments thereof are set forth below, together with the detailed description given below, along with the accompanying drawings.
Drawings
One or more embodiments are illustrated by way of example and not limitation in the figures of the accompanying drawings, in which like references indicate similar elements, and in which the figures of the drawings are not to be taken in a limiting sense, unless otherwise indicated.
Fig. 1 shows a schematic diagram of the overall structure of an automatic unpacking station according to the utility model.
Fig. 2 shows a schematic view of the unpacking bin structure of the utility model.
Fig. 3 shows a schematic structural view of the vibration separating apparatus of the present utility model.
Fig. 4 shows a schematic view of the vibrating screen grid structure of the present utility model.
The main reference numerals illustrate:
1-bag opening device, 2-Jie Baocang, 201-Jie Baocang support, 202-unpacking bin box, 203-feeding door, 204-bag discharging door, 205-vibration separating device, 206-dust removing system, 207-pulse back blowing device, 208-vibration screen frame, 209-vibration screen grille, 210-vibration screen motor, 211-spring rubber, 212-collecting bin, 213-observation window and 3-empty bag grabbing and waste bag collecting device.
Detailed Description
The following detailed description of embodiments of the utility model is, therefore, to be taken in conjunction with the accompanying drawings, and it is to be understood that the scope of the utility model is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the term "comprise" or variations thereof such as "comprises" or "comprising", etc. will be understood to include the stated element or component without excluding other elements or other components.
Spatially relative terms, such as "below," "beneath," "lower," "above," "upper," and the like, may be used herein for ease of description to describe one element's or feature's relationship to another element's or feature's in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the article in use or operation in addition to the orientation depicted in the figures. For example, if the article in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the elements or features. Thus, the exemplary term "below" may encompass both a direction of below and a direction of above. The article may have other orientations (rotated 90 degrees or other orientations) and the spatially relative descriptors used herein interpreted accordingly.
As shown in fig. 1, a vibration separating device suitable for an automatic unpacking station comprises a bag unpacking device 1, a unpacking Bao Cang and an empty bag grabbing and waste bag collecting device 3 which are sequentially arranged.
As shown in fig. 2 to fig. 4, the unpacking bin 2 comprises a unpacking Bao Cang support 201, a unpacking bin box 202 and a vibration separation device 205, wherein the unpacking bin box 202 is fixedly arranged on the unpacking bin support 201, and the vibration separation device 205 is fixedly arranged in the unpacking bin box 202.
One side of the unpacking bin box 202, which is close to the bag unpacking device 1, is provided with a feeding door 203, and one side of the unpacking bin box 202, which is close to the empty bag grabbing and waste bag collecting device 3, is provided with a bag outlet door 204. After the cutter of the bag disassembling device 1 cuts the material bag, the material bag enters the unpacking bin box 202 through the feeding door 203 after tilting from the blanking platform, the material bag separation is realized through the vibration separating device 205, and the empty bag is grasped by the empty bag and taken out through the bag discharging door 204 by the waste bag collecting device 3.
An observation window 213 is arranged on the side wall of the unpacking bin box 202, and the observation window 213 is made of transparent materials. The working operation condition in the unpacking bin box 202 can be observed at any time through the observation window 213.
The bottom of unpacking storehouse box 202 is equipped with aggregate bin 212, aggregate bin 212 is the funnel form, aggregate bin 212's bottom is equipped with the discharge gate. The collection bin 212 may collect the material that falls off in vibration while separating the material from the pockets.
The vibration separation device 205 comprises a vibration screen frame 208, a vibration screen grating 209 and a vibration screen motor 210, wherein two ends of the vibration screen grating 209 are fixedly arranged on the inner side wall of the vibration screen frame 208, the vibration screen gratings 209 are arranged in parallel at equal intervals, the vibration screen motor 210 is fixedly arranged on the outer side of the vibration screen frame 208, and a motor protection cover is arranged outside the vibration screen motor 210. The motor protection cover 210 can protect the vibrating screen motor 210 from entering materials, and can also ensure that the materials cannot be polluted by the vibrating screen motor 210.
The vibrating screen grille 209 is shaped as a pair of hooks. Because the vibrating screen grille 209 has the inclination, the two-angle residual materials at the top of the material bag are vibrated to slide along the vibrating screen grille 209 through vibration, and the two-angle residual materials at the bottom of the material bag slide at the opening at the bottom because the bottom of the material bag is already scratched, so that the residual material quantity can be effectively reduced.
The bottom of shale shaker frame 208 is equipped with spring rubber 211, the top of aggregate bin 212 is equipped with the round steel with spring rubber 211 assorted, round steel inserts spring rubber 211 and transition fit, the length of round steel is less than the length of spring rubber 211. The outer diameter of the round steel is the same as the inner diameter of the spring rubber, and transition fit is adopted. The length of the round steel is smaller than that of the spring rubber 211, so that the spring rubber 211 can work normally.
The material bag is firstly unpacked on the unpacking device 1, the unpacked material bag slides onto the vibration separation device 205 in the unpacking bin box 202, the vibration of the vibration sieve motor 210 drives the vibration sieve frame 208 to vibrate integrally, and the material bag on the vibration sieve grating 209 is separated for the first time.
The top of unpacking bin box 202 is equipped with dust pelletizing system 206, be equipped with pulse blowback device 207 in the dust pelletizing system 206. The dust removing system 206 adopts a metal sintering net filter core and a dust removing fan, so that dust can be prevented from escaping. Because the dust removal system 206 is used for a long time, the metal sintering net filter element can be blocked, the pulse back-blowing device 207 comprises a gas bag for storing gas, and the pulse valve works to carry out back-blowing to realize the regeneration of the metal sintering net filter element, so that the service life of the metal sintering net filter element is prolonged.
The working process of the vibration separating device suitable for the automatic unpacking station is as follows: firstly, materials are placed on a blanking platform of the bag opening device 1, at the moment, a feeding door 203 is in a fully opened state and a bag outlet door 204 is in a fully closed state, a cylinder of the blanking platform is started to extend completely, the materials slide down onto a vibration separating device 205 in a bag opening bin box 202 by gravity, a cutter cuts open a bag in the sliding process, then the feeding door 203 is closed, a vibrating screen motor 210 is started, the first separation of the material bag is realized by vibration of a vibrating screen grid 209, the vibrating screen motor 210 is stopped, and the bag outlet door 204 is opened. The empty bag grabbing and waste bag collecting device 3 starts to grab the empty bag, and the simulation of manual up-and-down shaking is realized through the extension and retraction of the air cylinder, so that the secondary separation of the material bags is realized and the material bags are put into the waste bag collecting box.
The foregoing descriptions of specific exemplary embodiments of the present utility model are presented for purposes of illustration and description. It is not intended to limit the utility model to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the utility model and its practical application to thereby enable one skilled in the art to make and utilize the utility model in various exemplary embodiments and with various modifications as are suited to the particular use contemplated. Any simple modifications, equivalent variations and modifications of the above-described exemplary embodiments should fall within the scope of the present utility model.
Claims (8)
1. The utility model provides a vibrating separation device suitable for automatic unpacking station, includes unpacking device (1), jie Baocang (2) and empty bag that set gradually snatchs and useless bag collection device (3), its characterized in that, jie Baocang (2) include unpack storehouse box (202) and vibrating separation device (205) with unpacking Bao Cang support, unpack storehouse box (202) fixed setting is on unpack storehouse support (201), vibrating separation device (205) fixed setting is in unpack storehouse box (202);
the vibrating separation device (205) comprises a vibrating screen frame (208), a vibrating screen grating (209) and a vibrating screen motor (210), wherein two ends of the vibrating screen grating (209) are fixedly arranged on the inner side wall of the vibrating screen frame (208), the vibrating screen gratings (209) are arranged in parallel at equal intervals, and the vibrating screen motor (210) is fixedly arranged on the outer side of the vibrating screen frame (208);
the vibrating screen grille (209) is in a shape of a hook-shaped structure.
2. The vibration separation device suitable for the automatic unpacking station according to claim 1, wherein a collecting bin (212) is arranged at the bottom of the unpacking bin box body (202), the collecting bin (212) is funnel-shaped, and a discharge hole is formed in the bottom of the collecting bin (212).
3. The vibration separation device suitable for the automatic unpacking station according to claim 2, wherein spring rubber (211) is arranged at the bottom of the vibrating screen frame (208), round steel matched with the spring rubber (211) is arranged at the top of the collecting bin (212), the round steel is inserted into the spring rubber (211) and in transition fit, and the length of the round steel is smaller than that of the spring rubber (211).
4. A vibratory separator apparatus for an automatic unpacking station according to claim 3, wherein the top of the unpacking bin housing (202) is provided with a dust removal system (206).
5. A vibratory separator apparatus for an automatic unpacking station according to claim 4, wherein a pulse back blowing device (207) is provided in the dust removal system (206).
6. The vibration separation device suitable for the automatic unpacking station according to claim 1, wherein a feeding door (203) is arranged on one side, close to the unpacking device (1), of the unpacking bin box body (202), and a bag outlet door (204) is arranged on one side, close to the empty bag grabbing and waste bag collecting device (3), of the unpacking bin box body (202).
7. The vibration separating device suitable for the automatic unpacking station according to claim 1, wherein an observation window (213) is arranged on the side wall of the unpacking bin box body (202), and the observation window (213) is made of transparent materials.
8. A vibrating separator device suitable for use in an automatic unpacking station according to claim 1, wherein the vibrating screen motor (210) is externally provided with a motor protection cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320903765.0U CN219899021U (en) | 2023-04-20 | 2023-04-20 | Vibration separation device suitable for automatic unpacking station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320903765.0U CN219899021U (en) | 2023-04-20 | 2023-04-20 | Vibration separation device suitable for automatic unpacking station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219899021U true CN219899021U (en) | 2023-10-27 |
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ID=88422615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320903765.0U Active CN219899021U (en) | 2023-04-20 | 2023-04-20 | Vibration separation device suitable for automatic unpacking station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219899021U (en) |
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2023
- 2023-04-20 CN CN202320903765.0U patent/CN219899021U/en active Active
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