CN219886132U - Automatic liquid supplementing device for quenching steel ball rough blank - Google Patents
Automatic liquid supplementing device for quenching steel ball rough blank Download PDFInfo
- Publication number
- CN219886132U CN219886132U CN202321645384.3U CN202321645384U CN219886132U CN 219886132 U CN219886132 U CN 219886132U CN 202321645384 U CN202321645384 U CN 202321645384U CN 219886132 U CN219886132 U CN 219886132U
- Authority
- CN
- China
- Prior art keywords
- liquid
- storage tank
- quenching
- liquid storage
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 169
- 238000010791 quenching Methods 0.000 title claims abstract description 77
- 230000000171 quenching effect Effects 0.000 title claims abstract description 75
- 230000001502 supplementing effect Effects 0.000 title claims abstract description 48
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 21
- 239000010959 steel Substances 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 3
- 238000002637 fluid replacement therapy Methods 0.000 description 14
- 239000012530 fluid Substances 0.000 description 10
- 238000001802 infusion Methods 0.000 description 7
- 239000002585 base Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 239000013589 supplement Substances 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910000734 martensite Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model provides an automatic liquid supplementing device for quenching steel ball rough blanks, which comprises a liquid storage tank and bases arranged at four corners of the liquid storage tank, wherein the lower surface of the liquid storage tank is provided with a liquid supplementing tank, the bottom of the inner wall of the liquid storage tank is provided with a support frame, both sides of the support frame are provided with through grooves, a movable plate is arranged in the support frame, the bottom of the movable plate extends into the liquid supplementing tank, the top of the movable plate is contacted with the top of the inner wall of the support frame, a sealing block matched with the through grooves is arranged on the movable plate, one side of the liquid supplementing tank is provided with a liquid supplementing pipe, the liquid storage tank is provided with the automatic liquid supplementing device, the automatic liquid supplementing device comprises a monitoring mechanism, a power contact, a communicating pipe and a liquid supplementing pump, one end of the communicating pipe is connected with the liquid supplementing pump, and the other end of the communicating pipe extends into the liquid storage tank. The utility model can realize automatic liquid supplementing of quenching of the steel ball rough blank.
Description
Technical Field
The utility model belongs to the technical field of quenching and fluid infusion of steel ball rough blanks, and particularly relates to an automatic fluid infusion device for quenching steel ball rough blanks.
Background
The quenching liquid is used for ensuring that austenite can be cooled at a speed exceeding a critical cooling speed, so that a martensitic structure is obtained, and the purpose of quenching is achieved. Of course the cooling capacity requirements of the quench liquid vary greatly from steel grade to steel grade. The higher the austenite stability, the lower the cooling capacity requirement of the quench liquid, and vice versa. For example, carbon steel is quenched with water (salt/alkali water), alloy steel is generally quenched with oil (low cooling capacity), etc.
In the quenching process of the steel ball rough blank, quenching liquid is required to be continuously added to ensure the quality of the steel ball rough blank, in the prior art, the quenching liquid is required to be manually added, manpower resources are wasted, the amount of the quenching liquid is different when the quenching liquid is manually added each time, the rest amount of the quenching liquid is required to be continuously checked by a worker, the efficiency of the worker is reduced, and therefore, in the quenching liquid supplementing process of the steel ball rough blank, how to realize automatic liquid supplementing is the problem to be solved in the scheme.
Disclosure of Invention
Aiming at the technical problems of the prior steel ball rough blank quenching fluid infusion, the utility model provides the automatic steel ball rough blank quenching fluid infusion device which has reasonable design, simple structure and convenient processing.
In order to achieve the purpose, the technical scheme includes that the automatic liquid supplementing device for quenching the steel ball rough blank comprises a liquid storage tank and bases arranged at four corners of the liquid storage tank, the lower surface of the liquid storage tank is provided with a liquid supplementing tank, the bottom of the inner wall of the liquid storage tank is provided with a supporting frame, two sides of the supporting frame are provided with through grooves, a movable plate is arranged in the supporting frame, the bottom of the movable plate extends into the liquid supplementing tank, the top of the movable plate is contacted with the top of the inner wall of the supporting frame, a sealing block matched with the through grooves is arranged on the movable plate, one side of the liquid supplementing tank is provided with a liquid supplementing pipe, the liquid storage tank is provided with the automatic liquid supplementing device, the automatic liquid supplementing device comprises a monitoring mechanism, a power contact, a communicating pipe and a liquid supplementing pump, one end of the communicating pipe is connected with the liquid supplementing pump, and the other end of the communicating pipe extends into the liquid storage tank.
Preferably, the monitoring mechanism comprises a U-shaped connecting rod, one end of the U-shaped connecting rod is arranged in the liquid storage tank, the other end of the U-shaped connecting rod is arranged outside the liquid storage tank, a floating ball is arranged at one end of the U-shaped connecting rod inside the liquid storage tank, a pressing block is arranged at one end of the U-shaped connecting rod outside the liquid storage tank, a fixing seat is arranged below the pressing block, the fixing seat is arranged on the outer wall of the liquid storage tank, and a power contact is arranged on the fixing seat.
Preferably, the upper surface of the liquid storage tank is provided with a mounting seat, a support is arranged on the mounting seat, a sliding rod is arranged in the support, a sliding block is arranged at the top of the sliding rod, the bottom of the sliding rod extends into the liquid storage tank, a floating ball is arranged at the bottom of the sliding rod, at least 4 indication boards are arranged on the sliding block, and a sliding groove matched with the indication boards is arranged on the support.
Preferably, a limiting rod is arranged in the supporting frame, the top of the limiting rod is fixedly connected with the supporting frame, the bottom of the limiting rod is arranged at the bottom of the inner wall of the fluid infusion tank, and the moving plate is in sliding connection with the limiting rod.
Preferably, the upper surface of the liquid storage tank is provided with a groove, the inner wall of the liquid storage tank is provided with a limit frame matched with the U-shaped connecting rod, and the outer wall of the liquid storage tank is provided with a guide frame matched with the U-shaped connecting rod.
Compared with the prior art, the automatic quenching device has the advantages that the quenching device adopts the arrangement of the liquid supplementing box for being connected with the quenching mechanism, quenching liquid is added into the quenching mechanism according to actual requirements, when the quenching liquid in the liquid supplementing box flows out, the movable plate moves downwards along with the falling of the liquid level of the quenching liquid under the action of self gravity, so that the sealing block is far away from the through groove, the through groove is communicated with the liquid supplementing box, the quenching liquid in the liquid storage box flows into the supporting frame through the through groove, then flows into the liquid supplementing box, the automatic liquid supplementing of the liquid supplementing box is realized, the normal work of the quenching mechanism is ensured, when the quenching liquid in the liquid supplementing box is supplemented to a certain amount, the movable plate moves upwards along with the rising of the liquid level of the quenching liquid, the movable plate is restored to the original position, the sealing block is further blocked, the quenching liquid is prevented from continuously flowing into the supporting frame, the automatic liquid supplementing of the liquid storage box is realized, the arrangement of the automatic liquid supplementing device is realized, the monitoring mechanism is used for monitoring the liquid residual quantity of the liquid in the liquid storage box, the liquid supplementing pump is controlled to automatically supplement the liquid, and the working contact is controlled, and the working liquid is used for controlling the arrangement of the contact.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is an axial view of an automatic liquid supplementing device for quenching rough steel balls;
FIG. 2 is a cross-sectional view of an automatic liquid supplementing device for quenching rough steel balls;
FIG. 3 is a schematic diagram of a monitoring mechanism;
FIG. 4 is a sectional view of the fluid replacement tank;
in the figures, 1, a liquid storage tank; 11. a groove; 2. a base; 3. a fluid supplementing box; 31. a fluid supplementing pipe; 4. a support frame; 41. a through groove; 42. a limit rod; 5. a moving plate; 51. a sealing block; 6. an automatic fluid infusion device; 61. a monitoring mechanism; 611. a U-shaped connecting rod; 612. a floating ball; 613. pressing the blocks; 62. a power contact; 621. a fixing seat; 63. a communicating pipe; 64. a fluid supplementing pump; 7. a mounting base; 71. a bracket; 711. a chute; 8. a slide bar; 81. a slide block; 82. a floating ball; 83. an indication board; 9. a limiting frame; 10. and a guide frame.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
In order to achieve the above object, the embodiment includes a liquid storage tank 1 and a base 2 disposed at four corners of the liquid storage tank 1, wherein the liquid storage tank 1 may be rectangular, and of course, the liquid storage tank 1 may be disposed in other shapes.
The shape of the base 2 may be cylindrical, but of course, the base 2 may be other shapes, which are common mechanisms, and will not be described in detail.
In order to realize automatic fluid replacement, in the embodiment, the lower surface of the liquid storage tank 1 is provided with a fluid replacement tank 3, the bottom of the inner wall of the liquid storage tank 1 is provided with a supporting frame 4, both sides of the supporting frame 4 are provided with through grooves 41, the inside of the supporting frame 4 is provided with a moving plate 5, the bottom of the moving plate 5 extends into the fluid replacement tank 3, the top of the moving plate 5 is contacted with the top of the inner wall of the supporting frame 4, the moving plate 5 is provided with a sealing block 51 matched with the through grooves 41, one side of the fluid replacement tank 3 is provided with a fluid replacement pipe 31, the liquid storage tank 1 is provided with an automatic fluid replacement device 6, the automatic fluid replacement device 6 comprises a monitoring mechanism 61, a power contact 62, a communicating pipe 63 and a fluid replacement pump 64, one end of the communicating pipe 63 is connected with the fluid replacement pump 64, the other end of the communicating pipe 63 extends into the liquid storage tank 1, the fluid replacement tank 3 is used for being connected with a quenching mechanism, quenching mechanism is added with quenching liquid according to the actual requirement, the setting of the through grooves 41 is used for realizing the supplement of the quenching liquid in the fluid replacement tank 3, the setting of the moving plate 5 is used for controlling the connection and the closing of the through grooves 41, the moving plate 5 is used for controlling the connection of the through grooves 3, the fluid replacement tank 5, the fluid replacement tank 3 is used for leading the floating plate 3 to flow into the quenching liquid in the quenching liquid 1 to flow out of the quenching mechanism, when the quenching liquid 1 flows out from the floating plate 3 to the quenching tank 3 and then flows up to the original quenching liquid 1, the quenching liquid 1 to the quenching tank 1, the quenching liquid 1 is normally, the quenching liquid 1 is cooled down to the quenching liquid 1 is normally flows up to the quenching tank 1, and then flows up to the quenching liquid 1 and is normally, the quenching liquid is discharged into the quenching tank 1 and is normally and is discharged into the quenching tank 1 and is cooled quenching tank is discharged by the quenching tank is discharged to the quenching tank is discharged by the quenching tank and is discharged to the quenching liquid is discharged to the quenching tank and is discharged to the quenching liquid, the quenching liquid is prevented from continuously flowing into the supporting frame 4, the automatic liquid supplementing device 6 is arranged, the automatic liquid supplementing of the liquid storage tank 1 is realized, the monitoring mechanism 61 is arranged for monitoring the quenching liquid residual quantity in the liquid storage tank 1 from time to time, the liquid supplementing pump 64 is controlled to automatically supplement liquid, and the power contact 62 is arranged for controlling the operation of the liquid supplementing pump 64.
In order to realize the function of the monitoring mechanism 61, in this embodiment, the monitoring mechanism 61 includes a U-shaped connecting rod 611, one end of the U-shaped connecting rod 611 is disposed in the liquid storage tank 1, the other end of the U-shaped connecting rod 611 is disposed outside the liquid storage tank 1, a floating ball 612 is disposed at one end of the U-shaped connecting rod 611 inside the liquid storage tank 1, a pressing block 613 is disposed at one end of the U-shaped connecting rod 611 outside the liquid storage tank 1, a fixing seat 621 is disposed on the outer wall of the liquid storage tank 1, a power contact 62 is disposed on the fixing seat 621, the setting of the U-shaped connecting rod 611 is used for monitoring the residual amount of quenching liquid in the liquid storage tank 1, the floating ball 612 is disposed on the quenching liquid in the liquid storage tank 1, the U-shaped connecting rod 611 is driven to move up and down along with the movement of the quenching liquid level, the setting of the pressing block 613 is used for communicating with the power contact 62, when the quenching liquid level drops to a set height, the pressing block 613 is disposed at one end of the outside the liquid storage tank 1, the pressing block 613 is contacted with the power contact 62, the power contact 62 is made, the power supply of the automatic liquid supplementing pump 64 is started to work, the residual amount of the quenching liquid in the liquid storage tank 1 is realized, the setting of the quenching liquid is reduced, the power contact 62 is normally, the working contact is prevented from being influenced by the normal working contact setting, and the power contact is normally.
In order to facilitate the observation of the residual amount of the quenching liquid in the liquid storage tank 1 by the staff, in this embodiment, the upper surface of the liquid storage tank 1 is provided with the mounting seat 7, the mounting seat 7 is provided with the support 71, the support 71 is internally provided with the sliding rod 8, the top of the sliding rod 8 is provided with the sliding block 81, the bottom of the sliding rod 8 extends into the liquid storage tank 1, the bottom of the sliding rod 8 is provided with the floating ball 82, the sliding block 81 is provided with at least 4 indication boards 83, the support 71 is provided with the sliding groove 711 matched with the indication boards 83, the mounting seat 7 is used for realizing the fixation and the installation of the support 71, the situation that the support 71 is overturned in the working process is avoided, the support 71 is used for limiting the moving direction of the sliding rod 8, the situation that the sliding rod 8 is misplaced in the moving process is avoided, the sliding rod 81 is moved along with the movement of the sliding rod 8, the diameter of the sliding block 81 is the same as the inner cavity of the support 71, the situation that the sliding rod 8 is rocked in the working process is avoided, the setting of the indication boards 83 is used for displaying the residual amount of the quenching liquid in the liquid storage tank 1, a plurality of indication boards 83 are arranged, the staff can observe the situation that the staff can observe in the direction in which of the sliding groove 83 is used for limiting the moving indication boards 83, the moving direction 83, and the situation is avoided.
In order to avoid deflection of the moving plate 5, in this embodiment, a limiting rod 42 is disposed in the supporting frame 4, the top of the limiting rod 42 is fixedly connected with the supporting frame 4, the bottom of the limiting rod 42 is disposed at the bottom of the inner wall of the fluid infusion tank 3, the moving plate 5 is slidably connected with the limiting rod 42, and the setting of the limiting rod 42 is used for limiting the moving direction of the moving plate 5 and avoiding deflection of the moving plate 5 in the moving process.
In order to avoid the situation such as skew appears in U type connecting rod 611 in the course of the work, in this embodiment, 1 upper surface of liquid reserve tank is provided with recess 11, be provided with on the 1 inner wall of liquid reserve tank with U type connecting rod 611 complex spacing 9, be provided with on the 1 outer wall of liquid reserve tank with U type connecting rod 611 complex leading truck 10, recess 11's setting for restrict U type connecting rod 611 direction of movement, avoid U type connecting rod 611 to take place to skew, influence the replenishment of liquid reserve tank 1 quenching, spacing 9 and leading truck 10's setting for restrict U type connecting rod 611 to take place to skew.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims (5)
1. The utility model provides an automatic liquid replenishing device of steel ball rough quenching, includes the liquid reserve tank and sets up the base in liquid reserve tank four corners department, its characterized in that, the liquid reserve tank lower surface is provided with the liquid replenishing tank, liquid reserve tank inner wall bottom is provided with the support frame, the support frame both sides are provided with logical groove, the inside movable plate that is provided with of support frame, the movable plate bottom extends to the liquid replenishing incasement, the movable plate top contacts with support frame inner wall top, be provided with logical groove complex sealing block on the movable plate, liquid replenishing tank one side is provided with the liquid replenishing pipe, be provided with automatic liquid replenishing device on the liquid reserve tank, automatic liquid replenishing device includes monitoring mechanism, power contact, communicating pipe and liquid replenishing pump, communicating pipe one end is connected with the liquid replenishing pump, the communicating pipe other end extends to the liquid reserve tank inside.
2. The automatic steel ball rough quenching liquid supplementing device according to claim 1, wherein the monitoring mechanism comprises a U-shaped connecting rod, one end of the U-shaped connecting rod is arranged in the liquid storage tank, the other end of the U-shaped connecting rod is arranged outside the liquid storage tank, a floating ball is arranged at one end of the U-shaped connecting rod in the liquid storage tank, a pressing block is arranged at one end of the U-shaped connecting rod outside the liquid storage tank, a fixing seat is arranged below the pressing block, the fixing seat is arranged on the outer wall of the liquid storage tank, and a power contact is arranged on the fixing seat.
3. The automatic steel ball rough quenching liquid supplementing device according to claim 2, wherein an installation seat is arranged on the upper surface of the liquid storage tank, a support is arranged on the installation seat, a sliding rod is arranged in the support, a sliding block is arranged at the top of the sliding rod, the bottom of the sliding rod extends into the liquid storage tank, a floating ball is arranged at the bottom of the sliding rod, at least 4 indication boards are arranged on the sliding block, and a sliding groove matched with the indication boards is arranged on the support.
4. The automatic liquid supplementing device for quenching of steel ball rough blanks according to claim 3, wherein a limiting rod is arranged in the supporting frame, the top of the limiting rod is fixedly connected with the supporting frame, the bottom of the limiting rod is arranged at the bottom of the inner wall of the liquid supplementing box, and the moving plate is in sliding connection with the limiting rod.
5. The automatic liquid supplementing device for quenching of steel ball rough blanks according to claim 4, wherein the upper surface of the liquid storage tank is provided with a groove, the inner wall of the liquid storage tank is provided with a limit frame matched with the U-shaped connecting rod, and the outer wall of the liquid storage tank is provided with a guide frame matched with the U-shaped connecting rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321645384.3U CN219886132U (en) | 2023-06-27 | 2023-06-27 | Automatic liquid supplementing device for quenching steel ball rough blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321645384.3U CN219886132U (en) | 2023-06-27 | 2023-06-27 | Automatic liquid supplementing device for quenching steel ball rough blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219886132U true CN219886132U (en) | 2023-10-24 |
Family
ID=88397017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321645384.3U Active CN219886132U (en) | 2023-06-27 | 2023-06-27 | Automatic liquid supplementing device for quenching steel ball rough blank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219886132U (en) |
-
2023
- 2023-06-27 CN CN202321645384.3U patent/CN219886132U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN219886132U (en) | Automatic liquid supplementing device for quenching steel ball rough blank | |
| CN208586006U (en) | One kind can pinpoint Worm gear feed screw elevator | |
| CN206738910U (en) | A kind of track automatic lubrication installation | |
| CN205802161U (en) | Steel cylinder stereo storage rack | |
| CN106697881A (en) | Gravitational self-energy-storage type plate blank overturning machine and method | |
| CN101104238A (en) | AGC hydraulic cylinder changing device | |
| CN107686866B (en) | Water level control device and control method of INBA system | |
| CN213835571U (en) | Anodic oxidation electrolytic cell | |
| CN103464492A (en) | Mold frame for wet type wire drawing machine and wire drawing machine | |
| CN210689229U (en) | Automatic water supply equipment of vertical heating furnace in oil field | |
| CN216710377U (en) | Liquid level measuring device of low-temperature liquid storage tank | |
| CN216224170U (en) | Automatic water replenishing device for producing antirust liquid | |
| CN214499989U (en) | Speed reducer lubricating oil way system | |
| CN115013708A (en) | Double-box lubricating oil changing and filtering device for large mechanical equipment | |
| CN202339099U (en) | Medium plate stepping beam type heating furnace water beam | |
| CN217437577U (en) | Gantry crane with complete machine lubricating mechanism | |
| CN207188141U (en) | A kind of ink material circulating system | |
| CN213479791U (en) | Lubricating equipment with automatic oil outlet function for belt cooler | |
| CN215256318U (en) | Automatically controlled operating valve of tunnel automatic drainage | |
| CN220485880U (en) | Automatic electroplating system | |
| CN220890569U (en) | Dust collection fan bearing lubrication circulating device | |
| CN218509995U (en) | Reinforced aligning roller bearing retainer tool | |
| CN201227555Y (en) | Full floating type oil skimming device | |
| CN220485314U (en) | Filling machine | |
| CN220943614U (en) | Simple track applied to submerged arc welding construction of top plate of steel box girder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |