CN106697881A - Gravity self-energy-storage type slab overturning machine and method - Google Patents
Gravity self-energy-storage type slab overturning machine and method Download PDFInfo
- Publication number
- CN106697881A CN106697881A CN201510791463.9A CN201510791463A CN106697881A CN 106697881 A CN106697881 A CN 106697881A CN 201510791463 A CN201510791463 A CN 201510791463A CN 106697881 A CN106697881 A CN 106697881A
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- hydraulic cylinder
- slab
- gravity
- cylinder
- jacking hydraulic
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- 230000005484 gravity Effects 0.000 title claims abstract description 31
- 238000004146 energy storage Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 11
- 210000001320 hippocampus Anatomy 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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Abstract
The invention provides a gravity self-energy-storage type slab tilter and a method thereof.A gravity guide rail and a jacking hydraulic cylinder are fixed on the inner side of a base support frame, a transverse guide rail is arranged at the upper end of the gravity guide rail, guide rods are respectively connected in a sliding way in guide grooves of the gravity guide rail and the transverse guide rail, a lower supporting plate frame and a support are arranged on the inner side of the jacking hydraulic cylinder, the lower supporting plate is connected on the lower supporting plate frame through a rotating shaft, the upper end of a cylinder rod of the overturning hydraulic cylinder is hinged below the lower supporting plate, and the jacking hydraulic. The cylinder rod of the jacking hydraulic cylinder descends, the upper supporting plate and the plate blank which are inclined to the right drive the transverse guide rod and the longitudinal guide rod to slide along the guide groove, and the plate blank turns 90 degrees and turns backwards to the lower supporting plate; the cylinder rod of the turning hydraulic cylinder descends to finally turn the slab 180 degrees, so that the upper surface of the slab horizontally falls on the lower supporting plate towards the lower part, and the jacking hydraulic cylinder and the turning hydraulic cylinder respectively store energy for the slab through the energy accumulator. The invention does not need any external power and has the characteristics of high operation rate, low failure rate, energy saving, consumption reduction and random movement.
Description
Technical field
The invention belongs to machinery equipment field, more particularly to a kind of 180 ° of tippers of gravity self-energy storage type slab and method.
Background technology
At home in the slab operation of smelter, the placement state of slab is changed commonly using slab tipper, check slab
Surface quality.At present, traditional slab tipper has machinery and two kinds of forms of hydraulic drive.It is mechanically operated be by motor,
Reductor, crank connecting link and counterweight etc. are constituted, and have that mechanism is huge, and machine weight is reached, and cost is high, and each part is received during work
The problems such as impacting big, therefore eliminate substantially.Hydraulicdriven tipper must be provided with the Hydraulic Station for supplying specialize in or simultaneous, hydraulic pump
Hydraulic oil is produced during work, mechanism is overturn by pipeline, control valve and hydraulic cylinder.Although this kind of tipper Performance comparision stabilization
It is reliable, but mechanism is huge, and equipment is more, in addition to Main Hydraulic Pump, in addition it is also necessary to the auxiliary device such as circulating pump, heater, cooler,
Summer need to be water-cooled, and winter needs electricity consumption to heat, to ensure the stable operation of the constant and system of oil temperature.Therefore there is the energy
The big problem of consumption.Other this kind equipment installation site is fixed very much, using above there is certain limitation.Above two slab
Tipping arrangement all presence need to consume electric energy and could produce power, and equipment is huge, and investment is high, and integral device trouble point is more, Maintenance Difficulty
The shortcomings of spending big, maintenance cost is high.
The content of the invention
The present invention is intended to provide a kind of simple structure, operating rate is high, and easy to maintenance, fault rate is low, in use need not be any
External energy supply, can arbitrarily move, energy-saving steel slab surface inspection 180 ° of tipper machines of gravity self-energy storage type slab
Method.
Therefore, the technical solution that the present invention is taken is：
A kind of gravity self-energy storage type slab tipper, including mounting plate, cross slide way, support frame, gravity guide rail, base, top
Rise hydraulic cylinder, subiculum grillage, bottom plate, bearing, upset hydraulic cylinder, accumulator and control valve；Submounts are provided with support frame,
A gravity guide rail and jacking hydraulic cylinder with guide groove is fixed in support frame inner side respectively, and support frame upper end horizontally set one is carried leads
Guide rod, two guide rods and jacking hydraulic cylinder are slidably connected respectively in the guide groove of the cross slide way of groove, gravity guide rail and cross slide way
The upper end of cylinder rod is hinged on below mounting plate, and subiculum grillage and bearing are respectively equipped with the inside of jacking hydraulic cylinder, overturns hydraulic pressure
Cylinder is hinged on bearing, and bottom plate is connected on subiculum grillage by rotating shaft, and upset hydraulic cylinder cylinder rod upper end is hinged under bottom plate
The middle part on surface, jacking hydraulic cylinder, upset hydraulic cylinder and control valve are connected with accumulator.
The front end of the mounting plate and bottom plate carries backstop.
The accumulator is Weight type, gasbag-type or cylinder pressure formula.
It is placed on slab center of gravity on mounting plate relatively jacking hydraulic cylinder side.
A kind of specific method for turning of gravity self-energy storage type slab tipper is：
Before slab upset in holding fix, slab centre-of gravity shift on mounting plate is placed in the side of jacking hydraulic cylinder, according to
Support to be at balance by jacking hydraulic cylinder cylinder rod；With the slow decline of jacking hydraulic cylinder cylinder rod, mounting plate is with slab in weight
To be tilted to the right under power effect, and drive horizontal guide rod to be slided along respective guide groove with vertical guide rod, until after slab overturns 90 °, will
Slab is tumbled to bottom plate；The decline of hydraulic cylinder cylinder rod is afterwards turned over, slab is overturn 180 °, make the upper surface of slab
Level is put off on bottom plate down, and slab realizes 180 ° of upsets, you can carry out surface quality inspection；In the process, push up
Rise hydraulic cylinder and upset hydraulic cylinder carries out accumulation of energy by accumulator for itself respectively；After inspection is finished, slab is hung away, overturns liquid
Cylinder pressure and jacking hydraulic cylinder are by the energy accumulated, you can carry out the next piece of upset of slab.
Beneficial effects of the present invention are：
Reasonable in design, simple and compact for structure, small investment of the invention, dependable performance, in use without any outer power, does not make
With electric energy, with easy to operate, operating rate is high, and fault rate is low, easy to maintenance, the characteristics of energy-saving, and can arbitrarily move,
Needed to change workplace according to steel slab surface inspection.
Brief description of the drawings
Fig. 1 is slab tipper upset pre-structure schematic diagram；
Fig. 2 is structural representation after the upset of slab tipper.
In figure：It is base 1, support frame 2, cross slide way 3, horizontal guide rod 4, mounting plate 5, slab 6, mounting plate backstop 7, vertical
Guide rod 8, gravity guide rail 9, jacking hydraulic cylinder 10, bottom plate backstop 11, rotating shaft 12, bottom plate 13, upset hydraulic cylinder 14,
Accumulator 15, control valve 16, bearing 17, subiculum grillage 18.
Specific embodiment
Gravity self-energy storage type slab tipper of the present invention, mainly by base 1, support frame 2, cross slide way 3, mounting plate 5,
Gravity guide rail 9, jacking hydraulic cylinder 10, bottom plate 13, upset hydraulic cylinder 14, accumulator 15, control valve 16, bearing 17 and
Subiculum grillage 18 is constituted.
Formwork Support for External frame 2 is provided with the left of the upper surface of base 1, the gravity with guide groove is fixed in the inner side of support frame 2 respectively
Guide rail 9 and jacking hydraulic cylinder 10, vertical guide groove together is provided with along the inner side of gravity guide rail 9, is slidably connected in vertical guide groove and one vertical led
Bar 8.In piece cross slide way 3 with lateral guide groove of upper end horizontally set of support frame 2, in the lateral guide groove of cross slide way 3
Slidably connect horizontal guide rod 4.Horizontal guide rod 4 is hinged on below the outside of mounting plate 5, and vertical guide rod 8 is hinged on the inner side of mounting plate 5
Below, the lever upper end of jacking hydraulic cylinder 10 is hinged on the front end of the inner side of mounting plate 5, and the front end of mounting plate 5 is stopped with mounting plate
Gear 7, to avoid the landing of slab 6.The He of subiculum grillage 18 is respectively fixed with the base 1 on the right side of jacking hydraulic cylinder 10
Bearing 17, bottom plate 13 is connected on subiculum grillage 18 by rotating shaft 12, and upset hydraulic cylinder 14 is hinged on bearing 17,
The cylinder rod upper end for overturning hydraulic cylinder 14 is hinged on the middle part of the lower surface of bottom plate 13.Accumulator is respectively equipped with the right side of base 1
15 are connected with jacking hydraulic cylinder 10, upset hydraulic cylinder 14 and control valve 16 respectively with control valve 16, accumulator 15.Store
Energy device 15 can select Weight type, gasbag-type or cylinder pressure formula.
As shown in figure 1, before the slab 1 in holding fix overturns, being placed on the centre-of gravity shift of slab 6 on mounting plate 5 in top
The side of hydraulic cylinder 10 is risen, poised state is at by the support of the cylinder rod of jacking hydraulic cylinder 10.With jacking hydraulic cylinder 10
The slow decline of cylinder rod, mounting plate 5 will be tilted to the right under gravity with slab 6, and drive horizontal guide rod 4 with vertical guide rod 8
Slided along respective guide groove, until after slab 6 overturns 90 °, slab 6 will tumble to bottom plate 13 (see Fig. 2).Upset
The cylinder rod of hydraulic cylinder 14 declines, and slab 6 is overturn 180 °, and the upper table level of facing down of slab 6 is put off on bottom plate 13,
So that slab 6 realizes 180 ° of upsets.Thereafter surface quality inspection can be carried out.In the process, jacking hydraulic cylinder 10 and
Upset hydraulic cylinder 14 carries out accumulation of energy by accumulator 15 for itself respectively.After inspection is finished, slab 6 is hung away；Upset hydraulic pressure
Cylinder 14 and jacking hydraulic cylinder 10 are by the energy accumulated, you can carry out the next piece of upset of base.
Claims (5)
1. a kind of gravity self-energy storage type slab tipper, it is characterised in that including mounting plate, cross slide way, support frame, weight
Power guide rail, base, jacking hydraulic cylinder, subiculum grillage, bottom plate, bearing, upset hydraulic cylinder, accumulator and control valve；Bottom
Seat is provided with support frame above, and a gravity guide rail and jacking hydraulic cylinder with guide groove, support frame upper end are fixed in support frame inner side respectively
Guide rod, two are slidably connected respectively in the guide groove of piece cross slide way with guide groove of horizontally set, gravity guide rail and cross slide way
The upper end of root guide rod and jacking hydraulic cylinder cylinder rod is hinged on below mounting plate, and bottom plate is respectively equipped with the inside of jacking hydraulic cylinder
Frame and bearing, upset hydraulic cylinder are hinged on bearing, and bottom plate is connected on subiculum grillage by rotating shaft, overturn hydraulic cylinder cylinder rod
Upper end is hinged on the middle part of bottom plate lower surface, and jacking hydraulic cylinder, upset hydraulic cylinder and control valve are connected with accumulator.
2. gravity self-energy storage type slab tipper according to claim 1, it is characterised in that the mounting plate and subiculum
The front end of plate carries backstop.
3. gravity self-energy storage type slab tipper according to claim 1, it is characterised in that the accumulator is weight
Formula, gasbag-type or cylinder pressure formula.
4. gravity self-energy storage type slab tipper according to claim 1, it is characterised in that be placed on mounting plate
Slab center of gravity is partial to jacking hydraulic cylinder side.
5. a kind of method of gravity self-energy storage type slab tipper described in utilization claim 1, it is characterised in that specific slab
Method for turning is：
Before slab upset in holding fix, slab centre-of gravity shift on mounting plate is placed in the side of jacking hydraulic cylinder, according to
Support to be at balance by jacking hydraulic cylinder cylinder rod；With the slow decline of jacking hydraulic cylinder cylinder rod, mounting plate is with slab in weight
To be tilted to the right under power effect, and drive horizontal guide rod to be slided along respective guide groove with vertical guide rod, until after slab overturns 90 °, will
Slab is tumbled to bottom plate；The decline of hydraulic cylinder cylinder rod is afterwards turned over, slab is overturn 180 °, make the upper surface of slab
Level is put off on bottom plate down, and slab realizes 180 ° of upsets, you can carry out surface quality inspection；In the process, push up
Rise hydraulic cylinder and upset hydraulic cylinder carries out accumulation of energy by accumulator for itself respectively；After inspection is finished, slab is hung away, overturns liquid
Cylinder pressure and jacking hydraulic cylinder are by the energy accumulated, you can carry out the next piece of upset of slab.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510791463.9A CN106697881A (en) | 2015-11-17 | 2015-11-17 | Gravity self-energy-storage type slab overturning machine and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510791463.9A CN106697881A (en) | 2015-11-17 | 2015-11-17 | Gravity self-energy-storage type slab overturning machine and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106697881A true CN106697881A (en) | 2017-05-24 |
Family
ID=58933312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510791463.9A Pending CN106697881A (en) | 2015-11-17 | 2015-11-17 | Gravity self-energy-storage type slab overturning machine and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106697881A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108649010A (en) * | 2018-07-04 | 2018-10-12 | 张家港市超声电气有限公司 | The switching mechanism of silicon chip flower basket |
| CN109484827A (en) * | 2018-12-26 | 2019-03-19 | 珠海镇东有限公司 | It is a kind of to prevent pcb board face from wiping colored panel turnover mechanism and its operating method |
| CN110065797A (en) * | 2019-04-18 | 2019-07-30 | 东莞市固达机械制造有限公司 | A kind of material automatic turnover machine |
| CN110469754A (en) * | 2019-09-23 | 2019-11-19 | 杭州意象科技有限公司 | Comprehensive automatic turning and rotating device |
| CN111958362A (en) * | 2020-07-31 | 2020-11-20 | 吴小利 | Sanding device is used in processing of fire proof board |
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| US20010030103A1 (en) * | 2000-04-12 | 2001-10-18 | Raute Oyj | Board turner apparatus |
| JP2003072935A (en) * | 2001-09-04 | 2003-03-12 | Yokohama Rubber Co Ltd:The | Method and device for reversing heavy object |
| US20050150743A1 (en) * | 2004-01-08 | 2005-07-14 | Deane Henderson | Wane orientation board turner |
| CN2736313Y (en) * | 2004-10-08 | 2005-10-26 | 苏长辉 | Materials tumbling machine without outer force |
| CN2900935Y (en) * | 2006-04-07 | 2007-05-16 | 陈革 | Self energy storage type no-external power material turnover machine |
| CN101007595A (en) * | 2007-01-10 | 2007-08-01 | 陈革 | External power-free self-energy storage type material overturning machine |
| CN102765683A (en) * | 2012-07-28 | 2012-11-07 | 江苏乐基重工机械有限公司 | Plate turnover machine |
| CN203751008U (en) * | 2013-09-27 | 2014-08-06 | 武汉榕盛科发冶金机械设备制造有限公司 | Steel billet overturning machine |
| CN104030025A (en) * | 2014-06-30 | 2014-09-10 | 安庆谢德尔汽车零部件有限公司 | Spiral spring raw material roller turnover device |
| CN204211110U (en) * | 2014-11-18 | 2015-03-18 | 中冶京诚工程技术有限公司 | Panel turnover machine with counterweight device |
-
2015
- 2015-11-17 CN CN201510791463.9A patent/CN106697881A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20010030103A1 (en) * | 2000-04-12 | 2001-10-18 | Raute Oyj | Board turner apparatus |
| JP2003072935A (en) * | 2001-09-04 | 2003-03-12 | Yokohama Rubber Co Ltd:The | Method and device for reversing heavy object |
| US20050150743A1 (en) * | 2004-01-08 | 2005-07-14 | Deane Henderson | Wane orientation board turner |
| CN2736313Y (en) * | 2004-10-08 | 2005-10-26 | 苏长辉 | Materials tumbling machine without outer force |
| CN2900935Y (en) * | 2006-04-07 | 2007-05-16 | 陈革 | Self energy storage type no-external power material turnover machine |
| CN101007595A (en) * | 2007-01-10 | 2007-08-01 | 陈革 | External power-free self-energy storage type material overturning machine |
| CN102765683A (en) * | 2012-07-28 | 2012-11-07 | 江苏乐基重工机械有限公司 | Plate turnover machine |
| CN203751008U (en) * | 2013-09-27 | 2014-08-06 | 武汉榕盛科发冶金机械设备制造有限公司 | Steel billet overturning machine |
| CN104030025A (en) * | 2014-06-30 | 2014-09-10 | 安庆谢德尔汽车零部件有限公司 | Spiral spring raw material roller turnover device |
| CN204211110U (en) * | 2014-11-18 | 2015-03-18 | 中冶京诚工程技术有限公司 | Panel turnover machine with counterweight device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108649010A (en) * | 2018-07-04 | 2018-10-12 | 张家港市超声电气有限公司 | The switching mechanism of silicon chip flower basket |
| CN109484827A (en) * | 2018-12-26 | 2019-03-19 | 珠海镇东有限公司 | It is a kind of to prevent pcb board face from wiping colored panel turnover mechanism and its operating method |
| CN110065797A (en) * | 2019-04-18 | 2019-07-30 | 东莞市固达机械制造有限公司 | A kind of material automatic turnover machine |
| CN110469754A (en) * | 2019-09-23 | 2019-11-19 | 杭州意象科技有限公司 | Comprehensive automatic turning and rotating device |
| CN110469754B (en) * | 2019-09-23 | 2024-03-29 | 杭州意象科技有限公司 | Omnibearing automatic turning and rotating device |
| CN111958362A (en) * | 2020-07-31 | 2020-11-20 | 吴小利 | Sanding device is used in processing of fire proof board |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170524 |
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| WD01 | Invention patent application deemed withdrawn after publication |