CN219885007U

CN219885007U - Device for automatically taking, arranging and placing magnetic assemblies

Info

Publication number: CN219885007U
Application number: CN202320903105.2U
Authority: CN
Inventors: 周保平; 高昀兴; 谷瑞; 李泽江; 马春茹
Original assignee: Baotou INST Magnetic New Material Co Ltd
Current assignee: Baotou INST Magnetic New Material Co Ltd
Priority date: 2023-04-20
Filing date: 2023-04-20
Publication date: 2023-10-24
Anticipated expiration: 2033-04-20

Abstract

The utility model provides a device for automatically taking, arranging and placing magnetic assemblies, relates to the technical field of magnetic assembly production devices, and aims to solve the problems that manual operation is adopted in the prior art of bonding magnetic assemblies, turning plates and placing, and production efficiency is low. The device comprises a base, wherein a material taking mechanism, a material pouring mechanism, an arrangement and placement mechanism and a control device are arranged on the base, and the material taking mechanism comprises a jig tray supporting plate, a material pushing plate and a first power device connected with the material pushing plate; the material pouring mechanism is arranged on one side of the material taking mechanism and comprises a material pouring seat, a material pouring plate and a material sucking component arranged at the top of the material pouring plate, the material pushing plate pushes the magnetic component into a material groove arranged on the material pouring seat, and the material sucking component is used for sucking the magnetic component into the material groove arranged on the material pouring plate; the arrangement and placement mechanism comprises a guide structure, a power assembly and a material plate, wherein the power assembly is connected with the guide structure, and the material sucking assembly, the first power device and the power assembly are electrically connected with the control device.

Description

Device for automatically taking, arranging and placing magnetic assemblies

Technical Field

The utility model relates to the technical field of magnetic assembly production devices, in particular to a device for automatically taking, arranging and placing magnetic assemblies.

Background

The magnetic assembly has the advantages of small volume, light weight, high efficiency and the like, and plays an important role in the modern electronic technology center. At present, the magnetic assembly is widely applied to a plurality of fields such as electronics, communication, automobiles, energy sources and the like.

The present inventors found that there are at least the following technical problems in the prior art:

in the batch production process of the magnetic assemblies, the processes of bonding the magnetic assemblies, turning plates, placing and the like are needed, manual operation is adopted in the processes of bonding the magnetic assemblies, turning plates, placing and the like in the current production process, the working intensity of workers is greatly improved, and the production efficiency is low due to lower degree of automation.

Disclosure of Invention

The utility model aims to provide a device for automatically taking, arranging and placing magnetic assemblies, which solves the problems that in the prior art, in the mass production process of the magnetic assemblies, the working procedures of bonding the magnetic assemblies, turning plates, placing and the like are needed, and in the current production process, the processes of bonding the magnetic assemblies, turning plates, placing and the like are all manually operated, so that the working strength of workers is greatly improved, and the automation degree is lower, so that the magnetic assemblies are easy to be assembledTechnical problem of low production efficiency _。 The preferred technical solutions of the technical solutions provided by the present utility model can produce a plurality of technical effects described below.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides a device for automatically taking and arranging magnetic assemblies, which comprises a base, wherein a taking mechanism, a pouring mechanism, an arranging and arranging mechanism and a control device are arranged on the base, and the device comprises:

the material taking mechanism comprises a jig disc supporting plate, a material pushing plate arranged at one end of the jig disc supporting plate and a first power device connected with the material pushing plate;

the material pouring mechanism is arranged on one side of the material taking mechanism and comprises a material pouring seat, a material pouring plate and a material sucking component arranged at the top of the material pouring plate, the material pushing plate pushes the magnetic component into a first material groove arranged on the material pouring seat, and the material sucking component is used for sucking the magnetic component in the first material groove into a second material groove arranged on the material pouring plate;

the arrangement and placement mechanism comprises a guide structure, a power assembly and a material plate, wherein the power assembly is connected with the guide structure, and is connected with the material pouring plate and used for placing the material pouring plate with the magnetic assembly above the material plate;

the material sucking component, the first power device and the power component are all electrically connected with the control device.

Preferably, the power assembly comprises a second power device and a third power device connected to the second power device, wherein:

the third power device is connected with the material pouring plate and is used for enabling the material pouring plate to move in the vertical direction;

the second power device is connected with the guide structure and used for enabling the third power device to move with the pouring plate in the horizontal direction.

Preferably, the device further comprises a fixing clamp and a fourth power device, wherein:

the fixed clamp is arranged on the base and is connected with the fourth power device;

one end of the fixing clamp is positioned at the top of the jig tray, and the fourth power device is used for controlling the end of the fixing clamp to lift or fall to compress the jig tray.

Preferably, the material absorbing assembly comprises an absorbing seat and a fifth power device connected with the absorbing seat, wherein:

the adsorption seat is arranged at the top of the material pouring plate;

the fifth power device is electrically connected with the control device.

Preferably, the pushing plate comprises a plurality of clamping claws, and the clamping claws are arranged in one-to-one correspondence with groove structures arranged on the jig disc supporting plate.

Preferably, a cavity is arranged in the base, and the first power device is arranged in the cavity.

Preferably, the arrangement mechanism further comprises a drag chain, and the drag chain is connected with the back plate of the second power device.

Preferably, the device further comprises a protective cover, wherein the protective cover is arranged on the base, and the arrangement and placement mechanism is arranged below the protective cover.

Preferably, the guide structure adopts a linear module, and the linear module is electrically connected with the control device.

Preferably, the first power device, the second power device, the third power device, the fourth power device and the fifth power device all adopt air cylinders.

The utility model provides a device for automatically taking and arranging magnetic assemblies, which comprises a base, wherein a taking mechanism, a pouring mechanism, an arranging and placing mechanism and a control device are arranged on the base. The arrangement and placement mechanism comprises a guide structure, a power assembly and a material plate, wherein the power assembly is connected with the guide structure, and is used for placing the material plate with the magnetic assemblies above the material plate and orderly arranging the magnetic assemblies in the material plate on the material plate. Inhale material subassembly, first power device, power component all are connected with controlling means 5 electricity, and to getting material, inhale material, fall material, arrange and put and carry out automated control through controlling means for improve production efficiency.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of an apparatus for automated pick-up and alignment of magnetic assemblies in accordance with the present utility model;

FIG. 2 is a schematic view of the structure of FIG. 1 at another angle;

FIG. 3 is a schematic view of a jig tray according to the present utility model;

FIG. 4 is a schematic top view of a fixture tray support plate according to the present utility model;

FIG. 5 is a schematic view of the bottom view of the fixture tray support plate of the present utility model;

FIG. 6 is a schematic view of the structure of the pouring seat according to the present utility model;

FIG. 7 is a schematic view of the structure of the pouring plate according to the present utility model;

FIG. 8 is a schematic view of the bottom structure of FIG. 7;

FIG. 9 is a control schematic of the present utility model;

FIG. 10 is a schematic view of the structure of the pusher plate of the present utility model;

fig. 11 is a schematic view of the structure of the present utility model in use.

In the figure: 1. a base; 10. a cavity; 11. a bottom plate; 12. a top plate; 13. a side plate; 2. a material taking mechanism; 21. a jig tray support plate; 211. a magnetic assembly accommodating groove; 212. a support edge; 213. a through groove; 22. a pushing plate; 221. a claw; 23. a first power unit; 3. a pouring mechanism; 31. a material pouring seat; 310. a first trough; 32. a material pouring plate; 320. a second trough; 321. a material sucking component accommodating groove; 33. a suction assembly; 331. an adsorption seat; 332. a fifth power unit; 4. an arrangement and placement mechanism; 41. a guide structure; 42. a power assembly; 422. a second power device; 423. a third power device; 43. a material plate; 44. a drag chain; 5. a control device; 50. a switch; 6. a jig plate; 60. a receiving groove; 7. a magnetic assembly; 8. a fixing clamp; 81. a fourth power device; 9. and a protective cover.

Detailed Description

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, based on the examples herein, which are within the scope of the utility model as defined by the claims, will be within the scope of the utility model as defined by the claims.

In the description of the present utility model, it should be understood that the terms "center", "side", "length", "width", "height", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side", etc. indicate orientations or positional relationships based on the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model can be understood as appropriate by those of ordinary skill in the art.

The utility model provides a device for automatic material taking and arrangement and placement of magnetic assemblies, wherein fig. 1 is a schematic structural view of the embodiment, fig. 2 is a schematic structural view of another angle of fig. 1, and as shown in fig. 1 and 2, the device comprises a base 1, a material taking mechanism 2, a material pouring mechanism 3, an arrangement and placement mechanism 4 and a control device 5, wherein the material taking mechanism 2, the material pouring mechanism 3, the arrangement and placement mechanism 4 and the control device 5 are arranged on the base 1.

Wherein, the material taking mechanism 2 comprises a jig tray supporting plate 21, a pushing plate 22 arranged at one end of the jig tray supporting plate 21 and a first power device 23 connected with the pushing plate 22. The jig tray support plate 21 is used for supporting the jig tray 6, and fig. 3 is a schematic structural view of the jig tray in this embodiment, as shown in fig. 3, and the magnetic assembly 7 is disposed in the accommodating groove 60 in the jig tray 6.

Fig. 4 is a schematic top view of the fixture disk supporting plate in this embodiment, as shown in fig. 4, the top surface of the fixture disk supporting plate 21 is provided with magnetic component accommodating grooves 211 penetrating through the bottom surface of the fixture disk supporting plate 21, and the magnetic component accommodating grooves 211 are arranged in one-to-one correspondence with the accommodating grooves 60 in the fixture disk 6. The magnetic assembly accommodation groove 211 is provided with a support edge 212 on the peripheral side for effectively supporting the jig tray 6.

Fig. 5 is a schematic diagram of a bottom view of the fixture disc support plate in this embodiment, as shown in fig. 5, a through groove 213 is provided on the bottom surface of the fixture disc support plate 21, and the first power device 23 is a cylinder, in this embodiment, the first power device 23 is a material taking cylinder, and the first power device 23 drives the pushing plate 22 to move, so that the pushing plate 22 pushes the magnetic assembly 7 into the material pouring mechanism 3 along the through groove 213.

The pouring mechanism 3 is arranged on one side of the material taking mechanism 2 and comprises a pouring seat 31, a pouring plate 32 and a material sucking component 33 arranged on the top of the pouring plate 32. Fig. 6 is a schematic structural diagram of the material pouring seat in this embodiment, as shown in fig. 6, a first material groove 310 is disposed on the top surface of the material pouring seat 31, and the first material groove 310 is configured such that one end of the material pouring seat 31 extends toward the inside of the material pouring seat 31, and an opening at the end of the first material groove 310 is tapered, so as to facilitate feeding. In use, the pusher plate 22 pushes the magnet assembly 7 into the first trough 310 provided on the pouring tray 31.

Fig. 7 is a schematic structural diagram of a material pouring plate in the present embodiment, fig. 8 is a schematic structural diagram of a bottom view of fig. 7, as shown in fig. 7 and 8, a material sucking component accommodating groove 321 is provided on a top surface of the material pouring plate 32, a second material groove 320 is provided on a bottom surface of the material pouring plate 32, and an adsorption structure of a material sucking component 33 extends into the material sucking component accommodating groove 321 and is used for adsorbing a magnetic component 7 in a first material groove 310 into the second material groove 320 provided on the material pouring plate 32, and then transferring the material pouring plate 32 and the magnetic component 7 in the second material groove 320 of the material pouring plate 32 to the arrangement and placement mechanism 4.

In this embodiment, the pouring plate 32 is made of a non-metal material. Preferably, the PEEK material is adopted in the present embodiment, so that the surface of the magnetic assembly 7 is prevented from being scratched and copper leakage during pushing, and the magnetic assembly 7 is prevented from being deformed when being attracted to the adsorption seat 331.

The arrangement and placement mechanism 4 comprises a guide structure 41, a power assembly 42 connected with the guide structure 41 and a material plate 43, wherein the power assembly 42 is connected with the material pouring plate 32 and is used for placing the material pouring plate 32 with the magnetic assemblies 7 above the material plate 43 and orderly arranging the magnetic assemblies 7 in the material pouring plate 32 on the material plate 43.

Fig. 9 is a control schematic diagram of the present embodiment, as shown in fig. 9, the suction assembly 33, the first power device 23, and the power assembly 42 are all electrically connected to the control device 5, in this embodiment, the control device 5 adopts a PLC, and a switch 50 electrically connected to the control device 5 is provided on the base 1, so that the operation is facilitated by the switch 50. The switch 50 at least comprises a start switch and a scram switch, and can be provided with an adjusting switch according to actual use requirements, so that adjustment and control can be conveniently carried out according to the actual use requirements. The automatic control is carried out on the material taking, material sucking, material pouring, arrangement and placement through the control device 5, so that the production efficiency is improved.

This a device for automatic getting of magnetic assembly and arranging and put, including base 1, set up on base 1 and get the material mechanism 2, the pouring mechanism 3, arrange and put mechanism 4, and controlling means 5, get the material mechanism 2 including the tool dish backup pad 21, set up in the push away flitch 22 of tool dish backup pad 21 one end and with push away the first power device 23 that flitch 22 is connected, the pouring mechanism 3 sets up in one side of getting the material mechanism 2, including pouring seat 31, the pouring plate 32 and set up in the material subassembly 33 that inhales at pouring plate 32 top, during the use, push away flitch 22 and push away the magnetic assembly 7 into the first silo 310 that sets up on pouring seat 31, inhale material subassembly 33 adsorb the magnetic assembly 7 in the first silo 310 to the second silo 320 that sets up on pouring plate 32, again to the magnetic assembly 7 in pouring plate 32 and the second silo 320 transport to arrange and put mechanism 4, arrange and put mechanism 4 and include guide structure 41, with guide structure 41 connected power component 42 and flitch 43, power component 42 and connecting plate 32 are used for the magnetic assembly 7, it is equipped with the material subassembly 3 to arrange the power device that the material subassembly is arranged in order to the material subassembly 43, the automatic device is used for arranging and arranging the magnetic assembly 43, the material subassembly is equipped with the material subassembly 3, and the automatic device is used for arranging and arranging the magnetic assembly 43 in the material subassembly 3.

As an alternative embodiment, power assembly 42 includes a second power device 422 and a third power device 423 coupled to second power device 422.

The third power device 423 is connected with the material pouring plate 32 and is used for moving the material pouring plate 32 in the vertical direction; the second power means 422 is connected to the guide structure 41 for movement of the third power means 423 in a horizontal direction with the pouring plate 32.

Specifically, in the present embodiment, the second power device 422 and the third power device 423 are each cylinders, and are each electrically connected to the control device 5. The guide structure 41 adopts a linear module, the linear module is electrically connected with the control device 5, and the movement of the pouring plate 32 is more accurate through the control of the control device 5, so that the production efficiency is improved and the stability of the production process can be ensured.

As an alternative embodiment, a stationary fixture 8 and a fourth power means 81 are also included.

Wherein, the fixed clamp 8 is arranged on the base 1 and is connected with the fourth power device 81; one end of the fixing clamp 8 is located at the top of the jig tray 6, and the fourth power device 81 is used for controlling the end of the fixing clamp 8 to lift or fall to press the jig tray 6.

In this embodiment, the fourth power device 81 is a cylinder, and the fixing jig 8 is a cylinder clamp.

As an alternative embodiment, the suction assembly 33 includes a suction seat 331 and a fifth power device 332 connected to the suction seat 331. Wherein, adsorption seat 331 sets up in the top of pouring board 32, and adsorption seat 331's tip sets up the adsorption structure that is used for adsorbing the magnetic assembly, and adsorption structure stretches into in the suction assembly storage tank 321.

In this embodiment, the fifth power device 332 employs a cylinder, and the fifth power device 332 is electrically connected to the control device 5.

As an alternative embodiment, fig. 10 is a schematic structural diagram of the pushing plate in this embodiment, as shown in fig. 10, the pushing plate 22 includes a plurality of claws 221, where the claws 221 are disposed in a one-to-one correspondence with the through slots 213 that are the slot structures disposed on the jig tray supporting plate 21.

The working process of the embodiment is as follows: first, the jig tray 6 is put on the jig tray support plate 21, the device is started, and all the cylinders and the modules are reset to the designated positions. The fixture disk 6 is tightly pressed by the fixing clamp 8, the pushing plate 22 is driven by the first power device 23 to move, the claw 221 pushes the magnetic assembly 7 onto the pouring plate 32, and the magnetic assembly 7 is adsorbed by the adsorption seat 331. The fixture 8 releases the fixture disk 6, the second power device 422 and the third power device 423 act simultaneously with the guide structure 41 to convey the material pouring plate 32 with the magnetic assembly 7 to the position above the material plate 43, the third power device 423 places the material pouring plate 32 downwards, the fourth power device 81 retracts to separate the adsorption seat 331 from the magnetic assembly 7, the magnetic assembly is placed on the material plate 43, the fixture disk 6 is taken out, and the steps are repeated until the material plate 43 is fully swung, and the material plate 43 is taken out. A new material plate 43 is replaced and the above steps are continued.

As an alternative embodiment, the interior of the base 1 is provided with a cavity 10, and the first power device 23 is provided in the cavity 10. In this embodiment, the base 1 includes a bottom plate 11, a top plate 12, and a side plate 13 disposed between the bottom plate 11 and the top plate 12, and a cavity 10 is disposed between the bottom plate 11 and the top plate 12, and the first power device 23 is disposed in the cavity 10, so that the overall structure is more compact and the aesthetic property is good.

As an alternative embodiment, the arrangement and placement mechanism 4 further comprises a drag chain 44, the drag chain 44 being connected to the back plate of the second power device 422. By providing the drag chain 44, the second power device 422, the guiding structure 41, is more stable in operation.

As an alternative implementation manner, fig. 11 is a schematic structural diagram of the present embodiment when in use, and as shown in fig. 11, the present embodiment further includes a protective cover 9, where the protective cover 9 is covered on the base 1, and the arrangement and placement mechanism 4 is disposed under the protective cover 9, and by disposing the protective cover 9, the present embodiment is used to play a good role in protecting the magnetic assembly 7 placed on the material plate 43 disposed under the protective cover.

The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A device that is used for automatic getting of magnetic assembly and arranges and put its characterized in that: including the base set up feeding mechanism, pouring mechanism, range and put mechanism and controlling means on the base, wherein:

2. The apparatus for automated pick-up and alignment of magnetic assemblies of claim 1, wherein: the power assembly comprises a second power device and a third power device connected with the second power device, wherein:

3. The apparatus for automated pick-up and alignment of magnetic assemblies of claim 2, wherein: still include mounting fixture and fourth power device, wherein:

4. The apparatus for automated pick-up and alignment of magnetic assemblies of claim 3, wherein: the material absorbing assembly comprises an absorbing seat and a fifth power device connected with the absorbing seat, wherein:

the adsorption seat is arranged at the top of the material pouring plate;

the fifth power device is electrically connected with the control device.

5. The apparatus for automated pick-up and alignment of magnetic assemblies as claimed in any one of claims 1-4, wherein: the pushing plate comprises a plurality of clamping claws, and the clamping claws are arranged in one-to-one correspondence with groove structures arranged on the jig disc supporting plate.

6. The apparatus for automated pick-up and alignment of magnetic assemblies as claimed in any one of claims 1-4, wherein: the inside of base sets up the cavity, first power device set up in the cavity.

7. The apparatus for automatic feeding and alignment of magnetic assemblies according to any one of claims 2-4, wherein: the arrangement and placement mechanism further comprises a drag chain, and the drag chain is connected with the backboard of the second power device.

8. The apparatus for automated pick-up and alignment of magnetic assemblies as claimed in any one of claims 1-4, wherein: the novel multifunctional protective cover comprises a base, and is characterized by further comprising a protective cover, wherein the protective cover is arranged on the base, and the arrangement and placement mechanism is arranged under the protective cover.

9. The apparatus for automated pick-up and alignment of magnetic assemblies as claimed in any one of claims 1-4, wherein: the guide structure adopts a linear module, and the linear module is electrically connected with the control device.

10. The apparatus for automated pick-up and alignment of magnetic assemblies of claim 4, wherein: the first power device, the second power device, the third power device, the fourth power device and the fifth power device all adopt air cylinders.