CN219884995U - Spool intelligent overturning manipulator - Google Patents
Spool intelligent overturning manipulator Download PDFInfo
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- CN219884995U CN219884995U CN202320802573.0U CN202320802573U CN219884995U CN 219884995 U CN219884995 U CN 219884995U CN 202320802573 U CN202320802573 U CN 202320802573U CN 219884995 U CN219884995 U CN 219884995U
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- clamping
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- spool
- overturning
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- 230000007246 mechanism Effects 0.000 claims abstract description 88
- 230000007306 turnover Effects 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 230000000149 penetrating effect Effects 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000003825 pressing Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Abstract
The utility model relates to an intelligent spool overturning manipulator which comprises a conveying base, a horizontal conveying mechanism, a limiting mechanism, a clamping mechanism, a lifting base, a lifting overturning mechanism and an electric cabinet, wherein the lifting base is arranged on the conveying base; the horizontal conveying mechanism is fixedly connected above the conveying base, a transmission shaft and a fixing clamping groove are arranged, the transmission shaft is arranged in the fixing clamping groove in a penetrating manner, and the limiting mechanism is arranged on the inner side of the fixing clamping groove and on the upper parts of two ends of the transmission shaft; the lifting base is fixedly connected to the side surface of the conveying base, the lifting turnover mechanism is fixedly connected to the side surface of the lifting base, the lifting turnover mechanism comprises a lifting part and a turnover part, and the turnover part is connected to the upper end part of the lifting part; the fixture is connected in lift tilting mechanism side, and fixture sets up clamping base, first centre gripping arm and second centre gripping arm, and first centre gripping arm passes through spout fixed connection in clamping base with the second centre gripping arm. The turnover and conveying of the spool can be realized simultaneously, the production efficiency is high, the positioning is accurate, the production quality is stable, and the production potential safety hazard is small.
Description
Technical Field
The utility model relates to the technical field of turnover devices, in particular to an intelligent turnover manipulator.
Background
The existing spool overturning equipment is complex in mechanism and heavy in size, and the production efficiency is low due to the fact that overturning is achieved through the chains and the rails; only automatic overturning or conveying can be realized, and full-automatic overturning and conveying cannot be realized at the same time; the production of the steel wire rope is required to be used as an independent station, so that the production and the use of any station of a production line cannot be met, and the use scene is single; the spool turns over the front and back and appears the position change and lead to the location inaccuracy, production quality is unstable to lead to adding to hold the position location inaccuracy, add to hold insecurely and cause the potential safety hazard for production, the relative noise is great.
Disclosure of Invention
The utility model aims to solve the problems, and provides an intelligent spool overturning manipulator which can be used as one station to be matched with a production line in the production line to realize overturning and conveying production of a full-intelligent character wheel, and can also be produced and used in a single station; the turnover and the conveying of the spool can be realized at the same time, and the production efficiency is high; in addition, the equipment has accurate positioning, stable production quality and small hidden danger in production.
An intelligent spool overturning manipulator comprises a conveying base, a horizontal conveying mechanism, a limiting mechanism, a clamping mechanism, a lifting base, a lifting overturning mechanism and an electric cabinet;
the horizontal conveying mechanism is fixedly connected above the conveying base, the horizontal conveying mechanism is provided with a transmission shaft and a fixed clamping groove, the transmission shaft is arranged in the fixed clamping groove in a penetrating manner, and the limiting mechanism is arranged on the inner side of the fixed clamping groove and on the upper parts of two ends of the transmission shaft;
the lifting base is fixedly connected to the side surface of the conveying base, the lifting turnover mechanism is fixedly connected to the side surface of the lifting base, the lifting turnover mechanism comprises a lifting part and a turnover part, and the turnover part is connected to the upper end part of the lifting part;
the clamping mechanism is connected to the side face of the lifting turnover mechanism, the clamping mechanism is provided with a clamping base, a first clamping arm and a second clamping arm, and the first clamping arm and the second clamping arm are fixedly connected to the clamping base through a sliding groove.
On the basis of the technical scheme, the transmission shaft in the middle of the horizontal conveying mechanism is arranged into two sections of short shafts, and the middle of the horizontal conveying mechanism is provided with a concave part for clamping the clamping arm.
On the basis of the technical scheme, the horizontal conveying mechanism is provided with two sections of fixing clamping grooves near the lifting turnover mechanism end, and a concave groove is formed in the middle of the horizontal conveying mechanism and used for clamping the clamping arm.
On the basis of the technical scheme, the horizontal conveying mechanism further comprises a horizontal conveying servo motor.
On the basis of the technical scheme, the limiting mechanism is connected with the fixing clamping groove in a telescopic mode, and is matched with the sensor for positioning.
On the basis of the technical scheme, the lifting component and the overturning component realize 180-degree overturning of the spool through the servo motor ball screw type system.
On the basis of the technical scheme, the clamping mechanism further comprises a driving device cylinder.
On the basis of the technical scheme, the clamping end parts of the first clamping arm and the second clamping arm are provided with the automatic alignment mechanism.
On the basis of the technical scheme, the automatic alignment mechanism comprises a fixed base, an alignment pressing sleeve, an alignment block, an elastic element and a limiting hole, wherein the fixed base and the alignment pressing sleeve are cylindrical, and the alignment block is fixedly connected with the elastic element and is arranged at the center of the circle of the fixed base and the alignment pressing sleeve in a penetrating manner.
On the basis of the technical scheme, the electric cabinet is internally provided with the lifting base.
The utility model has the following advantages:
1. the utility model can be used as one station to cooperate with a production line to realize the overturning and conveying production of the spool, and can also be used as a single station for production;
2. the utility model can realize the overturning and conveying of the spool at the same time, and has high production efficiency;
3. the equipment is accurate in positioning, accurate and firm in clamping position, stable in production quality and small in production potential safety hazard;
4. the utility model is fully automatic control, is more convenient and has low noise.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is apparent that the drawings in the following description are only one embodiment of the present utility model, and that other embodiments of the drawings may be derived from the drawings provided without inventive effort for a person skilled in the art.
Fig. 1: the structure of the utility model is schematically shown;
fig. 2: the horizontal conveying mechanism and the limiting mechanism are structurally schematic;
fig. 3: the lifting turnover mechanism and the clamping mechanism are structurally schematic.
Detailed Description
The utility model is further illustrated by the following figures and examples:
embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
An intelligent spool overturning manipulator comprises a conveying base 1, a horizontal conveying mechanism 2, a limiting mechanism 3, a clamping mechanism 4, a lifting base 5, a lifting overturning mechanism 6 and an electric cabinet;
the horizontal conveying mechanism 2 is fixedly connected above the conveying base 1, the conveying base can be used as a working platform of a single station, the conveying base can also be used in a production line to work and can adjust the working height, the horizontal conveying mechanism 2 is provided with a transmission shaft 21 and a fixed clamping groove 22, the transmission shaft 21 is arranged in the fixed clamping groove 22 in a penetrating manner, and the limiting mechanism 3 is arranged on the inner side of the fixed clamping groove 22 and on the upper parts of two ends of the transmission shaft 21;
furthermore, the horizontal conveying mechanism 2 further comprises a horizontal conveying servo motor, a servo motor control transmission shaft type conveying system is formed, and conveying of the spool at different speeds can be achieved.
Further, the lifting base 5 is fixedly connected to the side surface of the conveying base 1, the lifting turnover mechanism 6 is fixedly connected to the side surface of the lifting base 5, the lifting turnover mechanism 6 comprises a lifting component 61 and a turnover component 62, and the turnover component 62 is connected to the upper end part of the lifting component 61;
the clamping mechanism 4 is connected to the side surface of the lifting turnover mechanism 6, the clamping mechanism 4 is provided with a clamping base 43, a first clamping arm 41 and a second clamping arm 42, and the first clamping arm 41 and the second clamping arm 42 are fixedly connected to the clamping base 43 through a sliding groove. Further, the clamping mechanism 4 further comprises a driving device cylinder, and the up-and-down movement and clamping action of the first clamping arm 41 and the second clamping arm 42 are controlled by the cylinder.
Preferably, the transmission shaft 21 in the middle of the horizontal conveying mechanism 2 is provided with two sections of short shafts, and a concave part 23 is formed in the middle and is used for clamping the clamping arm. Preferably, the horizontal conveying mechanism 2 is provided with two sections of fixing clamping grooves 22 near the lifting turnover mechanism 6, and a concave groove is formed in the middle of the horizontal conveying mechanism and is used for clamping the clamping arm. The second clamping arm 42 enters into the concave part 23 and the concave groove formed by the transmission shaft 21 and the fixing clamping groove 22 when descending, and is consistent with the surface height of the horizontal conveying mechanism 2.
Preferably, the limiting mechanism 3 is telescopically connected relative to the fixing clamping groove 22, and the limiting mechanism 3 is matched with a sensor for positioning to form a sensor type positioning system.
Preferably, the lifting component 61 and the overturning component 62 realize 180-degree overturning of the spool through a servo motor ball screw type system.
Further, the automatic alignment mechanism 7 includes a fixed base 71, an alignment sleeve 72, an alignment block 73, an elastic element and a limiting hole 74, where the fixed base 71 and the alignment sleeve 72 are both cylindrical, and the alignment block 73 is fixedly connected with the elastic element and is installed at the center positions of the fixed base 71 and the alignment sleeve 72 in a penetrating manner.
Furthermore, the electric cabinet is internally provided with the lifting base 5, and an intelligent PLC program control system is arranged in the electric cabinet to control intelligent operation of all systems of the whole machine by utilizing a programmable program.
The working process comprises the following steps: setting operation parameters by the electric cabinet, and starting operation of the assembly line operation; the spool is conveyed on the production line, the lifting part 61 drives the clamping mechanism 4 to move downwards, and the second clamping arm 42 moves downwards until the second clamping arm 42 enters the concave part 23 and the concave groove formed by the transmission shaft 21 and the fixed clamping groove 22, and the height of the second clamping arm is consistent with the surface height of the horizontal conveying mechanism 2; the spool enters the position where the second clamping arm 42 descends through the transmission shaft, the alignment mechanism 7 starts to work until the spool is clamped into the flange middle cylinder of the spool, the limiting mechanism senses the spool and then clamps the spool, the first clamping arm 41 moves downwards to form a clamping state with the second clamping arm 42, and the lifting part 61 drives the clamping mechanism 4 and the spool to move upwards; after reaching the top, the overturning part 62 drives the clamping mechanism 4 and the spool to overturn 180 degrees clockwise; the lifting part 61 drives the clamping mechanism 4 and the spool to move downwards to reach the horizontal conveying mechanism 2, the first clamping arm 41 moves upwards to loosen the spool, and the spool continues to advance along with the transmission shaft 21, so that the spool overturning and conveying are realized, and the whole-process intelligent operation is not needed to be manually interfered.
The present utility model has been described above by way of example, but the present utility model is not limited to the above-described embodiments, and any modifications or variations based on the present utility model fall within the scope of the present utility model.
Claims (10)
1. The intelligent spool overturning manipulator is characterized by comprising a conveying base (1), a horizontal conveying mechanism (2), a limiting mechanism (3), a clamping mechanism (4), a lifting base (5), a lifting overturning mechanism (6) and an electric cabinet;
the horizontal conveying mechanism (2) is fixedly connected above the conveying base (1), the horizontal conveying mechanism (2) is provided with a transmission shaft (21) and a fixed clamping groove (22), the transmission shaft (21) is arranged in the fixed clamping groove (22) in a penetrating mode, and the limiting mechanism (3) is arranged on the inner side of the fixed clamping groove (22) and on the upper portions of two ends of the transmission shaft (21);
the lifting base (5) is fixedly connected to the side surface of the conveying base (1), the lifting turnover mechanism (6) is fixedly connected to the side surface of the lifting base (5), the lifting turnover mechanism (6) comprises a lifting part (61) and a turnover part (62), and the turnover part (62) is connected to the upper end part of the lifting part (61);
the clamping mechanism (4) is connected to the side face of the lifting turnover mechanism (6), the clamping mechanism (4) is provided with a clamping base (43), a first clamping arm (41) and a second clamping arm (42), and the first clamping arm (41) and the second clamping arm (42) are fixedly connected to the clamping base (43) through a sliding groove.
2. The spool intelligent overturning manipulator according to claim 1, wherein a transmission shaft (21) in the middle of the horizontal conveying mechanism (2) is arranged into two sections of short shafts, and a concave part (23) is formed in the middle and used for clamping the clamping arm.
3. The spool intelligent overturning manipulator according to claim 1, wherein the horizontal conveying mechanism (2) is provided with two sections of fixing clamping grooves (22) near the lifting overturning mechanism (6), and a concave groove is formed in the middle of the horizontal conveying mechanism and is used for clamping the clamping arm.
4. The spool intelligent turning manipulator according to any one of claims 2 or 3, wherein the horizontal conveying mechanism (2) further comprises a horizontal conveying servo motor.
5. The spool intelligent overturning manipulator according to claim 1, wherein the limiting mechanism (3) is connected in a telescopic manner relative to the fixed clamping groove (22), and the limiting mechanism (3) is matched with the sensor for positioning.
6. The spool intelligent overturning mechanical arm according to claim 1, wherein the lifting component (61) and the overturning component (62) realize 180-degree overturning of the spool through a servo motor ball screw type system.
7. The spool intelligent overturning manipulator according to claim 1, wherein the clamping mechanism (4) further comprises a driving device cylinder.
8. The spool intelligent overturning manipulator according to claim 1, wherein the clamping ends of the first clamping arm (41) and the second clamping arm (42) are provided with an automatic alignment mechanism (7).
9. The spool intelligent overturning manipulator according to claim 8, wherein the automatic alignment mechanism (7) comprises a fixed base (71), an alignment sleeve (72), an alignment block (73), an elastic element and a limiting hole (74), the fixed base (71) and the alignment sleeve (72) are cylindrical, and the alignment block (73) is fixedly connected with the elastic element and is arranged at the center positions of the fixed base (71) and the alignment sleeve (72) in a penetrating manner.
10. The spool intelligent overturning manipulator according to claim 1, wherein the electric cabinet is internally provided with a lifting base (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320802573.0U CN219884995U (en) | 2023-04-12 | 2023-04-12 | Spool intelligent overturning manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320802573.0U CN219884995U (en) | 2023-04-12 | 2023-04-12 | Spool intelligent overturning manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219884995U true CN219884995U (en) | 2023-10-24 |
Family
ID=88409015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320802573.0U Active CN219884995U (en) | 2023-04-12 | 2023-04-12 | Spool intelligent overturning manipulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219884995U (en) |
-
2023
- 2023-04-12 CN CN202320802573.0U patent/CN219884995U/en active Active
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