CN219882854U - Automatic cement concrete mortar making and pumping integrated machine - Google Patents

Abstract

The utility model discloses an automatic cement concrete mortar making and pumping integrated machine which comprises a stirrer, a screw pump, a quantitative water adding assembly, a power distribution system and a frame, wherein wheels are fixedly arranged on two sides of the frame. According to the utility model, three structures of the pulping barrel, the pulp storage barrel and the pumping machine are vertically overlapped, and a discharging pipeline and a connecting pipeline are not adopted, so that the problem that a discharging port valve is easy to be blocked when the pulping barrel is put into the low-speed pulp storage barrel, and the discharging port and the connecting pipeline are easy to be blocked when the pulping barrel is put into the pumping machine from the low-speed pulp storage barrel is solved. The device can continuously prepare, store and pump pulp, has good construction continuity, compact structure and small volume.

Description

Automatic cement concrete mortar making and pumping integrated machine

Technical Field

The utility model relates to the technical field of cement concrete mortar automatic pulping and pumping integrated machine equipment, in particular to a cement concrete mortar automatic pulping and pumping integrated machine.

Background

At present, three types of stirring equipment for rapidly repairing an ultrathin-layer overlay of a cement concrete pavement are mainly used in China, namely a traditional mortar stirring barrel, a high-low speed pulping machine and a common stirring pumping machine.

The main problems of the three cement concrete stirring devices are as follows:

the first traditional mortar mixing drum has the advantages that the volume of the pulping drum is limited, the speed of the pulping drum is low, each drum is mixed and then put into a construction site, a time interval exists, and the construction continuity is not strong. The water quantity and the stirring time are not standard or inaccurate, and the quality of the prepared mortar cannot be controlled.

The second type of high-low speed pulping machine is used for repairing mortar rapidly, because of short initial setting time of materials, a discharging pipeline and a discharging valve are easy to be blocked when a high-speed pulping barrel is placed into a low-speed pulping barrel, and the materials are inconvenient to be discharged from the low-speed pulping barrel to a construction site, and if the materials are conveyed by using the pipeline, the conveying pipeline is easy to be blocked. The water quantity and the stirring time are not standard or inaccurate, and the quality of the prepared mortar cannot be controlled.

And the third is a common stirring pumping machine, which is used for quickly repairing mortar, and the discharge connecting pipeline is easy to be blocked when the material is discharged from a low-speed slurry storage barrel to the inlet of the pumping machine due to short initial setting time of the material.

Therefore, the stirring construction of the cement concrete pavement ultra-thin layer overlay rapid repair material can not be satisfied by means of the traditional mortar stirring barrel and the common pulping stirring pumping equipment in the market, and the stirring efficiency is low, and the quality of the stirred mortar is low, and is not fine and scientific. Often, because the quality of the stirred materials is unstable and the stirring continuity is not up to the standard, the strength of the paved pavement ultra-thin layer overlay concrete is low and the adhesion is unstable, the normal service life of the concrete is influenced, and economic loss is caused. The utility model aims to solve the problems, realize the scientificalness, standardization and automation of the mortar stirring process, reduce the influence of human factors, improve the pulping quality and prolong the service life of the pavement ultrathin-layer cover surface concrete.

Disclosure of Invention

The utility model aims to solve the defects in the prior art, and provides an automatic cement concrete mortar pumping integrated machine.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the automatic cement concrete mortar pumping integrated machine comprises a stirrer, a screw pump, an automatic quantitative water adding system, a power distribution system and a frame, wherein wheels are fixedly arranged on two sides of the frame.

Further, the stirrer comprises a pulping barrel, a pulp storage barrel, a first motor and a stirring rod, wherein the pulping barrel is fixedly arranged on one side of the frame through a bracket, and the stirring rod is movably arranged in the pulping barrel through a bearing.

Further, a motor is installed on the top end of the pulping barrel through a fixing seat, the output end of the motor faces the inside of the pulping barrel, the output end of the motor is fixedly connected with a stirring rod through a coupler, and a pulp storage barrel is fixedly installed on one side, far away from the motor, of the pulping barrel.

Further, the screw pump comprises a second motor, a material pushing pipe, a screw pumping machine and a feeding port, wherein the material pushing pipe is fixedly arranged on one side of the frame, the material pushing pipe is communicated with the bottom of the pulp storage barrel, and the screw pumping machine is fixedly arranged at one end of the material pushing pipe.

Further, the second motor is installed through the fixing base at one end, far away from the screw pumping machine, of the material pushing pipe, the second motor is coaxially arranged with the material pushing pipe and the screw pumping machine, a feeding port is fixedly installed at one side, far away from the material pushing pipe, of the screw pumping machine, and the feeding port is communicated with the screw pumping machine.

Further, automatic ration water adding system includes from inhaling water pump, flow sensor, solenoid valve, water pipe, frame is close to mixer one side and has from inhaling the water pump through support fixed mounting, from inhaling water pump one side fixed mounting has the water pipe, the water pipe is kept away from inhaling water pump one end and is connected with slurrying bucket inside intercommunication, water pipe one side fixed mounting has flow sensor, water pipe is close to slurrying bucket one side fixed mounting has the solenoid valve, frame is kept away from mixer one side fixed mounting and is had distribution system.

The beneficial effects of the utility model are as follows:

1. the three structures of the pulping barrel, the pulp storage barrel and the pumping machine are vertically overlapped, and a discharging pipeline and a connecting pipeline are not adopted, so that the problem that a discharging port valve is easy to be blocked when the pulping barrel is put into the low-speed pulp storage barrel, and the discharging port and the connecting pipeline are easy to be blocked when the pulping barrel is put into the pumping machine from the low-speed pulp storage barrel. The device can continuously prepare, store and pump pulp, has good construction continuity, compact structure and small volume.

2. The pumping machine adopts a screw pump, and the pumping pressure has no fluctuation. The screw pump is controlled by the frequency converter, the pumping flow can be freely adjusted, and the pumping pressure is high, so that the adaptability to the type and the fluidity of mortar is strong.

3. And (5) automatically and quantitatively adding water. The water adding amount is accurate, and the prepared mortar has stable quality.

Drawings

Fig. 1 is a schematic diagram of the overall structure of an automatic cement concrete mortar pumping integrated machine.

In the figure: 1. a stirrer; 1-1, pulping barrel; 1-2, a slurry storage barrel; 1-3, motor number one; 1-4, stirring rod; 2. a screw pump; 2-1, motor number two; 2-2, a material pushing pipe; 2-3, a screw pump; 2-4, a feeding port; 3. an automatic quantitative water adding system; 3-1, self-priming water pump; 3-2, a flow sensor; 3-3, an electromagnetic valve; 3-4, water pipe; 4. a power distribution system; 5. a frame; 5-1, wheels.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1, an automatic cement concrete mortar making and pumping integrated machine comprises a stirrer 1, a screw pump 2, an automatic quantitative water adding system 3, a power distribution system 4 and a frame 5, wherein wheels 5-1 are fixedly arranged on two sides of the frame 5, and the wheels 5-1 are arranged to facilitate a moving device.

Referring to fig. 1, the present utility model is specifically: the stirrer 1 comprises a pulping barrel 1-1, a pulp storage barrel 1-2, a first motor 1-3 and a stirring rod 1-4, wherein the pulping barrel 1-1 is fixedly arranged on one side of the frame 5 through a bracket, and the stirring rod 1-4 is movably arranged in the pulping barrel 1-1 through a bearing.

Referring to fig. 1, the present utility model is specifically: the utility model discloses a pulping machine, including pulping barrel 1-1, motor 1-3, stirring rod 1-4, shaft coupling, storage barrel 1-2 and pulping barrel 1-1 coaxial and UNICOM's setting, the output of motor 1-3 is inside towards pulping barrel 1-1, the output of motor 1-3 passes through shaft coupling and stirring rod 1-4 fixed connection, one side fixed mounting that pulping barrel 1-1 kept away from motor 1-3 has storage barrel 1-2, storage barrel 1-2 and pulping barrel 1-1 coaxial and UNICOM's setting, conveniently introduces the material from pulping barrel 1-1 inside storage barrel 1-2.

Referring to fig. 1, the present utility model is specifically: the screw pump 2 comprises a second motor 2-1, a material pushing tube 2-2, a screw pump 2-3 and a feeding port 2-4, wherein the material pushing tube 2-2 is fixedly arranged on one side of the frame 5, the material pushing tube 2-2 is communicated with the bottom of the slurry storage barrel 1-2, the problem of blockage caused by arrangement of a discharging port and a connecting pipeline can be avoided by communicating the material pushing tube 2-2 with the slurry storage barrel 1-2, the screw pump 2-3 is fixedly arranged at one end of the material pushing tube 2-2, and the screw pump 2-3 is arranged to convey materials inside the material pushing tube 2-2.

Referring to fig. 1, the present utility model is specifically: the one end that the screw rod pumping machine 2-3 was kept away from to material push tube 2-2 is installed No. two motor 2-1 through the fixing base, no. two motor 2-1 is the power supply of screw rod pump 2, can promote the inside material of material push tube 2-2 to the inside of screw rod pumping machine 2-3 through No. two motor 2-1, no. two motor 2-1 and material push tube 2-2, screw rod pumping machine 2-3 coaxial setting, screw rod pumping machine 2-3 is kept away from material push tube 2-2 one side fixed mounting has pay-off mouth 2-4, pay-off mouth 2-4 and screw rod pumping machine 2-3 intercommunication setting.

Referring to fig. 1, the present utility model is specifically: the automatic quantitative water adding system 3 comprises a self-priming water pump 3-1, a flow sensor 3-2, an electromagnetic valve 3-3 and a water pipe 3-4, wherein one side of a frame 5, which is close to the stirring machine 1, is fixedly provided with the self-priming water pump 3-1 through a bracket, one side of the self-priming water pump 3-1 is fixedly provided with the water pipe 3-4, the water pipe 3-4 is arranged to introduce water in the self-priming water pump 3-1 into the pulping barrel 1-1, one end of the water pipe 3-4, which is far away from the self-priming water pump 3-1, is connected with the inside of the pulping barrel 1-1 in an intercommunication manner, one side of the water pipe 3-4 is fixedly provided with the flow sensor 3-2, the flow sensor 3-2 is arranged to quantitatively convey water, one side, which is close to the pulping barrel 1-1, of the water pipe 3-4 is fixedly provided with the electromagnetic valve 3-3, the electromagnetic valve 3-3 is arranged to control a water flow switch, so that waste of a water source is avoided, one side, which is far away from the stirring machine 1, is fixedly provided with a power distribution system 4, and the power distribution system 4 can supply power to the device.

Working principle: when the mortar feeding device is used, mortar is firstly placed into the inside of a pulping barrel 1-1, a first motor 1-3 is started to drive a stirring rod 1-4 in the pulping barrel 1-1 to rotate, meanwhile, an automatic quantitative water feeding system 3 utilizes a self-priming water pump 3-1 to introduce water into the inside of the pulping barrel 1-1 through a water pipe 3-4, the mortar in the pulping barrel 1-1 is stirred, and as a slurry storage barrel 1-2 and a material pushing pipe 2-2 are mutually communicated, the stirred mortar can directly enter the inside of the material pushing pipe 2-2, a second motor 2-1 is started to push the mortar in the material pushing pipe 2-2 into a screw pump 2-3, and then the screw pump 2-3 sends the mortar out through a feeding port 2-4, so that the operation is completed.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (6)

1. The utility model provides an automatic system pump thick liquid all-in-one of cement concrete mortar, its characterized in that, including mixer (1), screw pump (2), automatic ration water charging system (3), distribution system (4), frame (5) both sides fixed mounting has wheel (5-1), automatic ration water charging system (3) are including inhaling water pump (3-1), flow sensor (3-2), solenoid valve (3-3), water pipe (3-4), frame (5) are close to mixer (1) one side and have from inhaling water pump (3-1) through support fixed mounting, from inhaling water pump (3-1) one side fixed mounting has water pipe (3-4), water pipe (3-4) one side fixed mounting has flow sensor (3-2).

2. The automatic cement concrete mortar pulping and pumping integrated machine according to claim 1, wherein the stirrer (1) comprises a pulping barrel (1-1), a pulp storage barrel (1-2), a first motor (1-3) and a stirring rod (1-4), the pulping barrel (1-1) is fixedly arranged on one side of the frame (5) through a bracket, the stirring rod (1-4) is movably arranged in the pulping barrel (1-1) through a bearing, one end of the water pipe (3-4), far away from the self-priming water pump (3-1), is connected with the interior of the pulping barrel (1-1) in an intercommunication mode, and an electromagnetic valve (3-3) is fixedly arranged on one side, close to the pulping barrel (1-1), of the water pipe (3-4).

3. The automatic cement concrete mortar pumping all-in-one machine according to claim 2, wherein a first motor (1-3) is installed at the top end of the mortar making barrel (1-1) through a fixed seat, the output end of the first motor (1-3) faces the inside of the mortar making barrel (1-1), the output end of the first motor (1-3) is fixedly connected with a stirring rod (1-4) through a coupler, and a mortar storing barrel (1-2) is fixedly installed at one side, far away from the first motor (1-3), of the mortar making barrel (1-1).

4. The automatic cement concrete mortar pumping all-in-one machine according to claim 3, wherein the screw pump (2) comprises a second motor (2-1), a material pushing pipe (2-2), a screw pump (2-3) and a feeding port (2-4), the material pushing pipe (2-2) is fixedly installed on one side of the frame (5), the material pushing pipe (2-2) is communicated with the bottom of the mortar storage barrel (1-2), and the screw pump (2-3) is fixedly installed at one end of the material pushing pipe (2-2).

5. The automatic cement concrete mortar making and pumping integrated machine according to claim 4, wherein a second motor (2-1) is installed at one end of the material pushing pipe (2-2) far away from the screw pumping machine (2-3) through a fixed seat, the second motor (2-1) is coaxially arranged with the material pushing pipe (2-2) and the screw pumping machine (2-3), a feeding port (2-4) is fixedly installed at one side of the screw pumping machine (2-3) far away from the material pushing pipe (2-2), and the feeding port (2-4) is communicated with the screw pumping machine (2-3).

6. An automatic cement concrete mortar pumping integrated machine according to claim 2, wherein a power distribution system (4) is fixedly arranged on one side of the frame (5) away from the mixer (1).