CN219873144U - Tension system of alpha winding wire storage end - Google Patents
Tension system of alpha winding wire storage end Download PDFInfo
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- CN219873144U CN219873144U CN202320937514.4U CN202320937514U CN219873144U CN 219873144 U CN219873144 U CN 219873144U CN 202320937514 U CN202320937514 U CN 202320937514U CN 219873144 U CN219873144 U CN 219873144U
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- 238000004804 winding Methods 0.000 title claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 18
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- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
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Abstract
A tension system of an alpha winding wire storage end comprises a frame, an alpha winding machine arranged on the frame, a wire pulling mechanism arranged on one side of the alpha winding machine, and at least one tensioner arranged on one side of the wire pulling mechanism. The tensioner comprises a shell, a driving motor arranged in the shell, a wire coil arranged at the output end of the driving motor and positioned at one side of the shell, and an electronic chip arranged at one side of the driving motor. The wire coil is connected with the wire pulling mechanism through a pull rope, and the driving motor drives the wire coil to rotate under the control of the electronic chip. The system can enable the lead between the alpha winding machine and the carriage to be always in a tight state, improves the tension effect and ensures the winding quality. And the guide wheel between the carriage and the tensioner can further improve the tension effect.
Description
Technical Field
The utility model relates to the technical field of winding and wire storage, in particular to a tension system of an alpha winding wire storage end.
Background
The winding machine is a device for winding a linear object onto a specific workpiece, is generally used for winding copper wires, and most of electric products need to be wound into an inductance coil by enamelled copper wires (enamelled wires for short). The alpha coil is also called an outer coil, and a wire inlet and a wire outlet of the alpha coil are both arranged on the outer ring of the coil. The existing alpha coil winding machine cannot provide tension force for the lead wire of the alpha coil wire storage end, so that the coil quality is affected. As disclosed in chinese patent CN201920577095.1, a full-automatic alpha winding machine comprises a frame and a fixing base, wherein a left main shaft and a left servo motor are fixed on the left side of the fixing base, a right main shaft and a right servo motor are fixed on the right side of the fixing base, the left servo motor drives the left main shaft to rotate, and the right servo motor drives the right main shaft to rotate; the left main shaft is equipped with flying fork mechanism including the left inner core of well through-hole has been seted up to axis department, flying fork mechanism is including being fixed in the first switching-over wheel and the conversion frame of left inner core, the conversion frame is the zigzag, the wire hole has been seted up at the conversion frame both ends, keep away from left inner core end and be equipped with second switching-over wheel and third switching-over wheel, after the cable gets into from the well through-hole of left inner core, place in left anchor clamps tip after the direction of conversion of first switching-over wheel, second switching-over wheel and third switching-over wheel. The winding machine can fully automatically perform winding operation on the alpha coil, but the winding machine is only provided with a tensioner for the wire at the wire inlet end, and the tensioning force of the wire at the wire storage end cannot be ensured, so that the winding quality of the coil is affected.
Disclosure of Invention
In view of the above, the present utility model provides a tension system for an alpha winding wire storage terminal to solve the above-mentioned problems.
A tension system of an alpha winding wire storage end comprises a frame, an alpha winding machine arranged on the frame, a wire pulling mechanism arranged on one side of the alpha winding machine, and at least one tensioner arranged on one side of the wire pulling mechanism. The tensioner comprises a shell, a driving motor arranged in the shell, a wire coil arranged at the output end of the driving motor and positioned at one side of the shell, and an electronic chip arranged at one side of the driving motor. The wire coil is connected with the wire pulling mechanism through a pull rope, and the driving motor drives the wire coil to rotate under the control of the electronic chip.
Further, the wire pulling mechanism comprises a single-shaft moving assembly, a base plate arranged at the output end of the single-shaft moving assembly, at least one sliding rail arranged on the base plate, a carriage arranged on the sliding rail in a sliding manner, at least one wire clamping cylinder arranged on the carriage, a clamping jaw arranged at the output end of the wire clamping cylinder, a limiting cylinder arranged at one side of the base plate and a stop block arranged at the output end of the limiting cylinder.
Further, a pin shaft is arranged at one end of the carriage, which faces the tensioner.
Further, the length direction of the sliding rail faces the alpha winding machine.
Further, a guide wheel is arranged between the carriage and the tensioner.
Further, a wire between the carriage and the tensioner passes through the guide wheel.
Further, a baffle post is arranged at one end of the carriage far away from the alpha winding machine and towards one side of the limiting cylinder, and the baffle post corresponds to the stop block.
Further, the tensioner further comprises a tension rod arranged on one side of the shell, a position encoder arranged on one end of the tension rod, a tension spring arranged on one side of the tension rod, and an adjusting knob connected with the tension spring.
Compared with the prior art, the tension system of the alpha winding wire storage end provided by the utility model can reciprocate on the sliding rail under the pulling of the alpha winding machine and the tensioner through the carriage, so that the tensioner is smoother when the wire is pulled back, and the tension system cannot be clamped by the single-shaft moving assembly, thereby ensuring the tension of the wire. The wire coil can perform wire winding operation or wire releasing operation, so that the tension of the wires is improved or the wires are prevented from being stretched due to too tight wires. The tension system of the alpha winding wire storage end can enable the wire between the alpha winding machine and the carriage to be always in a tight state, so that the tension effect is improved, and the winding quality is ensured. And the guide wheel between the carriage and the tensioner can further improve the tension effect.
Drawings
Fig. 1 is a schematic structural diagram of a tension system for an alpha winding wire storage terminal according to the present utility model.
Fig. 2 is a schematic structural view of a wire pulling mechanism of the tension system of the alpha wire winding wire end of fig. 1.
Fig. 3 is an enlarged schematic view of a portion of a tear-away mechanism provided in the alpha wire cord end tension system of fig. 1.
Fig. 4 is a schematic structural view of a tensioner of the tension system of the alpha wire cord end of fig. 1.
Fig. 5 is a schematic diagram showing an internal structure of a tensioner included in the tension system of the alpha wire cord end of fig. 1.
Detailed Description
Specific embodiments of the present utility model are described in further detail below. It should be understood that the description herein of the embodiments of the utility model is not intended to limit the scope of the utility model.
Fig. 1 is a schematic structural diagram of a tension system for an alpha winding wire storage terminal according to the present utility model. The tension system of the alpha winding wire storage end comprises a frame 10, an alpha winding machine 20 arranged on the frame 10, a wire pulling mechanism 30 arranged on one side of the alpha winding machine 20, and at least one tensioner 40 arranged on one side of the wire pulling mechanism 30. It is conceivable that the tension system of the alpha wire winding wire storage terminal further comprises some other functional modules, such as a power module, a wire inlet module, etc., which are known techniques to those skilled in the art, and will not be described in detail herein.
The frame 10 is used to carry the various components so that they can be engaged to complete the winding operation.
The alpha coil wound by the alpha winding machine 20 is wound from the middle section of the wire, so in this embodiment, the wire needs to be pulled out and stored on one side of the alpha winding machine 20, that is, on the wire pulling assembly 30, the pulled wire is used for winding one side of the coil, and the wire on the other side of the alpha winding machine 20 is used for winding the other side of the coil. The alpha winder 20 is conventional per se, and will not be described in detail herein.
Please refer to fig. 2 to fig. 5 together. The wire pulling mechanism 30 comprises a single-shaft moving assembly 31, a base plate 32 arranged at the output end of the single-shaft moving assembly 31, at least one sliding rail 33 arranged on the base plate 32, a carriage 34 arranged on the sliding rail 33 in a sliding manner, at least one wire clamping cylinder 35 arranged on the carriage 34, a clamping jaw 36 arranged at the output end of the wire clamping cylinder 35, a limiting cylinder 37 arranged at one side of the base plate 32 and a stop block 38 arranged at the output end of the limiting cylinder 37.
The output end of the single-axis moving component 31 faces the alpha winding machine 20, and the single-axis moving component 31 can drive the substrate 32 to reciprocate towards the alpha winding machine 20. The single axis moving assembly 31 is conventional per se, and will not be described in detail herein.
The length direction of the sliding rail 33 faces the alpha winding machine 20, so that the carriage 34 can move on the sliding rail 33 under the action of the pulling force of the alpha winding machine 20.
The end of the carriage 34 facing the tensioner 40 is provided with a pin 341, and the pin 34 is connected to the tensioner 40 by a pull rope 50, so as to generate a tensioning force on the carriage 34 by the internal operation of the tensioner 40, and the specific operation of the tensioner 40 will be described below.
One end of the carriage 34 away from the alpha winding machine 20 and facing the limiting cylinder 37 is provided with a blocking post 342. The blocking post 342 corresponds to the stop block 38, so that the stop block 38 can block the blocking post 342, and the carriage 34 is limited at the end of the sliding rail 33 away from the alpha winder 20. The tensioner 40 provides a displacement distance for the carriage 34 when tension is generated, so that the carriage 34 can reciprocate on the sliding rail 33, and the tensioner 40 is smoother when pulling back the pull rope 50, and the pull rope is not clamped by the single-shaft moving assembly 31, thereby improving the tension of the wire.
The wire clamping cylinder 35 can drive the clamping jaw 36 to clamp the wire of the alpha coil to be wound, and pull back and store the wire under the action of the single-shaft moving assembly 31 for winding the alpha coil.
A guide wheel 343 is disposed between the carriage 34 and the tensioner 40, and the pull rope 50 bypasses the guide wheel 343, so that the pull rope 50 is in a tight state, thereby further improving the tension.
The tensioner 40 includes a housing 41, a driving motor 42 provided in the housing 41, a wire coil 43 provided at an output end of the driving motor 42 and located at one side of the housing 41, an electronic chip 44 provided at one side of the driving motor 42, a tension rod 45 provided at one side of the housing 41, a position encoder 46 provided at one end of the tension rod 45, a tension spring 47 provided at one side of the tension rod 45, and an adjusting knob 48 connected to the tension spring 47.
The pull cord 50 is wound on the wire coil 43 and is connected to the pin 341 through the tension rod 45. The driving motor 42 can drive the wire coil 43 to rotate forward or backward under the control of the electronic chip 44, so as to perform a wire paying-off or wire winding function on the pull cord 50. During the winding operation, the wire reel 43 rotates forward to pay out the wire, so as to avoid the wire from being too tight to be broken. When the wire is in a loose state, the wire coil 43 is reversed to take up the wire, so as to improve the tension of the wire, thereby improving the winding quality.
The position encoder 46 is mounted in the housing 41, and the tension rod 45 drives the position encoder 46 to rotate out of the shaft, so as to change the output electric quantity of the position encoder 46, and further adjust the swing amplitude of the tension device 45.
One end of the tension spring 47 is connected to the tension lever 45, and the other end is connected to a rotating shaft. The rotation shaft is meshed with the adjusting knob 48, so that the rotation amplitude of the rotation shaft is changed by rotating the adjusting knob 48 and the tension spring 47 is adjusted, and thus the swing amplitude of the tension rod 45 is adjusted.
A detailed description will be given below of how the tension system of the alpha wire storage terminal provided by the present utility model increases the tension.
When the alpha winding machine 20 needs to store wires, the single-shaft moving assembly 31 drives the base plate 32 to move towards the alpha winding machine 20 and enables the clamping jaw 36 to clamp one end of the wires under the driving of the wire clamping cylinder 35. At this time, the stopper 38 is caught by the stopper post 342. The single axis moving assembly 31 drives the substrate 32 to pull back and store the wires. When the winding operation is started, the limit cylinder 37 drives the stop block 38 to rise to release the catch post 342, so that the carriage 34 can move on the slide rail 33. Both ends of the carriage 34 are simultaneously pulled by the pull rope 50 and the wires, and the wire coil 43 rotates forward and backward, so that the carriage 34 slowly moves on the slide rail 33 toward the alpha winding machine 20. When the wire between the alpha winding machine 20 and the carriage 34 is in a loose state, the tensioner 40 will quickly pull back the carriage 34, so that the wire to be wound is always in a tight state, and the winding quality is improved. The tension system of the alpha winding wire storage end can improve the tension of the wire in the winding operation. After the winding operation is completed, the clamping jaw 36 is driven by the wire clamping cylinder 35 to loosen the wire, the wire coil 43 is reversely rotated to perform the winding operation, so that the carriage 34 is quickly reset, the stop block 38 is driven by the limiting cylinder 37 to block the stop post 342 again, and the above operation is repeated.
Compared with the prior art, the tension system of the alpha winding wire storage end provided by the utility model makes reciprocating motion on the sliding rail 33 under the pulling of the alpha winding machine 20 and the tensioner 40 through the carriage 34, so that the tensioner 40 is smoother when the wire is pulled back, and the tension system is not clamped by the single-shaft moving assembly 31, thereby ensuring the tension of the wire. The wire coil 43 can perform a wire winding operation or a wire unwinding operation, thereby improving the tension of the wire or preventing the wire from being stretched too tightly. The tension system of the alpha winding wire storage end can enable the wire between the alpha winding machine 20 and the carriage 34 to be always in a tight state, so that the tension effect is improved, and the winding quality is ensured. And the guide wheel 343 between the carriage 34 and the tensioner 40 can further enhance the tension.
The above is only a preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model, and any modifications, equivalent substitutions or improvements within the spirit of the present utility model are intended to be covered by the claims of the present utility model.
Claims (8)
1. A tension system for an alpha wire winding storage wire end, characterized by: the tension system of the alpha winding wire storage end comprises a frame, an alpha winding machine arranged on the frame, a wire pulling mechanism arranged on one side of the alpha winding machine, and at least one tensioner arranged on one side of the wire pulling mechanism, wherein the tensioner comprises a shell, a driving motor arranged in the shell, a wire coil arranged at the output end of the driving motor and positioned on one side of the shell, and an electronic chip arranged on one side of the driving motor, the wire coil is connected with the wire pulling mechanism through a pull rope, and the driving motor drives the wire coil to rotate under the control of the electronic chip.
2. The alpha wire reservoir end tension system of claim 1, wherein: the wire pulling mechanism comprises a single-shaft moving assembly, a base plate arranged at the output end of the single-shaft moving assembly, at least one sliding rail arranged on the base plate, a carriage arranged on the sliding rail in a sliding mode, at least one wire clamping cylinder arranged on the carriage, a clamping jaw arranged at the output end of the wire clamping cylinder, a limiting cylinder arranged at one side of the base plate and a stop block arranged at the output end of the limiting cylinder.
3. The alpha wire reservoir end tension system of claim 2, wherein: one end of the carriage, which faces the tensioner, is provided with a pin shaft.
4. The alpha wire reservoir end tension system of claim 2, wherein: the length direction of the sliding rail faces the alpha winding machine.
5. The alpha wire reservoir end tension system of claim 2, wherein: a guide wheel is arranged between the carriage and the tensioner.
6. The alpha wire cord end tension system of claim 5, wherein: the wire between the carriage and the tensioner passes through the guide wheel.
7. The alpha wire reservoir end tension system of claim 2, wherein: one end of the carriage, which is far away from the alpha winding machine, is provided with a baffle column towards one side of the limiting cylinder, and the baffle column corresponds to the stop block.
8. The alpha wire reservoir end tension system of claim 1, wherein: the tensioner further comprises a tension rod arranged on one side of the shell, a position encoder arranged on one end of the tension rod, a tension spring arranged on one side of the tension rod, and an adjusting knob connected with the tension spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320937514.4U CN219873144U (en) | 2023-04-19 | 2023-04-19 | Tension system of alpha winding wire storage end |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320937514.4U CN219873144U (en) | 2023-04-19 | 2023-04-19 | Tension system of alpha winding wire storage end |
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| Publication Number | Publication Date |
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| CN219873144U true CN219873144U (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202320937514.4U Active CN219873144U (en) | 2023-04-19 | 2023-04-19 | Tension system of alpha winding wire storage end |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117133542A (en) * | 2023-10-28 | 2023-11-28 | 苏州赛腾精密电子股份有限公司 | Alpha coil winding mechanism |
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2023
- 2023-04-19 CN CN202320937514.4U patent/CN219873144U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117133542A (en) * | 2023-10-28 | 2023-11-28 | 苏州赛腾精密电子股份有限公司 | Alpha coil winding mechanism |
| CN117133542B (en) * | 2023-10-28 | 2024-01-23 | 苏州赛腾精密电子股份有限公司 | Alpha coil winding mechanism |
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