CN219872986U - Copper wire stranded device - Google Patents

Abstract

The utility model discloses a copper wire stranding device which comprises a bottom plate, a vertical plate, a rotary plate, a strut, a stranding mechanism and a winding mechanism, wherein the vertical plate is fixedly arranged at the left part of the top end of the bottom plate; still include stranded conductor supporting mechanism and guiding mechanism, stranded conductor supporting mechanism installs on winding the strand mechanism, supports the copper wire, guiding mechanism fixed mounting is on the top of bottom plate, and is located winding mechanism's left part, leads the copper wire after the strand. The utility model can reduce the friction force in the copper wire stranding process, improves the stranded wire quality, ensures that the copper wire is wound more uniformly, and improves the winding effect.

Description

Copper wire stranded device

Technical Field

The utility model relates to the technical field of copper wire stranding, in particular to a copper wire stranding device.

Background

The stranded copper wires are stranded wires, the flexibility of the cable can be greatly increased by the mechanism, the curvature during bending is not concentrated at one place, but is distributed on each strand of copper wires, the durability of the copper wires is greatly increased, and the stranding machine can be widely applied to various soft and hard conductor wires and electronic wire stranding mechanical equipment, so that a plurality of single conductors are twisted into one strand, and the technological requirements of the wires are met.

Among the prior art, the stranding equipment of production wire and cable that the bulletin number CN109411157A was authorized puts forward, including stranding machine main part, four corners in bottom of stranding machine main part all are provided with the stabilizer blade, top one side fixed mounting of stranding machine main part has a rolling dish support frame, one side that the top of stranding machine main part is close to the rolling dish support frame is provided with the mount, one side that the top of stranding machine main part is close to the mount is provided with first backup pad, one side that the top of stranding machine main part is close to first backup pad is provided with the second backup pad, surface one side of rolling dish support frame is provided with the rotation handle, inside one side of rolling dish support frame is provided with the rolling dish, top one side fixed mounting of mount has the motor, can make whole device quick convenient wire and cable stranded wire use.

But the stirring post is easy to wear the surface of the copper wire when conveying the copper wire, and is easy to break the copper wire, so that the quality of stranded wires and the stranded efficiency are reduced, and secondly, the phenomenon of uneven winding often occurs in the winding process of the copper wire, so that the winding effect of a winding mechanism on the copper wire is poor.

Disclosure of Invention

The technical problem to be solved by the utility model is to provide the copper wire stranding device which can reduce friction force in the copper wire stranding process, improve stranded wire quality, enable copper wire winding to be more uniform and improve winding effect.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows.

The copper wire stranding device comprises a bottom plate, a vertical plate, a rotary plate, a support column, a stranding mechanism and a winding mechanism, wherein the vertical plate is fixedly arranged at the left part of the top end of the bottom plate, the rotary plate is rotatably arranged in the middle of the vertical plate, the stranding mechanism is fixedly arranged in the middle of the right side wall of the rotary plate, the support column is fixedly arranged at the top end of the bottom plate, a wire sleeve is fixedly arranged at the top end of the support column, and the winding mechanism is fixedly arranged at the right part of the top end of the bottom plate; the copper wire winding device comprises a base plate, a winding mechanism, a wire supporting mechanism, a guiding mechanism and a winding mechanism, wherein the winding mechanism is arranged on the base plate, the guiding mechanism is fixedly arranged at the top end of the base plate and is positioned at the left part of the winding mechanism, and the copper wire after winding is guided; carry out the strand to the copper wire through strand mechanism, support the copper wire strand process through stranded conductor supporting mechanism, reduce the friction with the wire guide, reduce the wearing and tearing to the copper wire, improve stranded conductor quality and stranded conductor efficiency, guide mechanism is carried to the copper wire warp cover after the strand, leads the copper wire after the strand through guide mechanism, makes its even rolling on winding mechanism, improves copper wire winding effect.

Preferably, the stranding mechanism comprises a connecting column, a stranding disc, a gear ring, a driving gear and a motor, wherein the stranding disc is fixedly arranged in the middle of the right side wall of the turntable through the connecting column, a plurality of stranded wire holes are uniformly formed in the stranding disc, wire holes are formed in positions, corresponding to the wire holes of the stranding disc, on the turntable, the wire holes are formed in positions, corresponding to the wire holes of the stranding disc, the gear ring is fixedly arranged on the outer wall of the stranding disc, the gear ring is meshed with the driving gear, the driving gear is concentrically arranged at the output end of the motor, and the motor is fixedly arranged at the top end of the bottom plate; the stranded copper wires respectively penetrate through the wire guide hole of the turntable and the stranded wire holes of the stranded wire disc through the paying-off device, the motor is started, the motor drives the driving gear to rotate, the driving gear drives the stranded wire disc to rotate through the gear ring, and stranded wires are stranded.

Preferably, the stranded wire supporting mechanism comprises a fixed plate, a telescopic rod, a fixed frame, a spring and a supporting roller, wherein the stranded wire supporting mechanisms are respectively positioned at the inner sides of stranded wire holes, the fixed plate is fixedly arranged on the right side wall of the stranded wire disc, the telescopic rod is fixedly arranged at the top end of the fixed plate, the fixed frame is fixedly arranged at the top end of the telescopic rod, the spring is sleeved on the outer side wall of the telescopic rod, the bottom end of the spring is connected with the top end of the supporting roller, the top end of the spring is connected with the bottom end of the fixed frame, and the supporting roller is rotatably arranged on the fixed frame; after the copper wire passes through the stranded wire hole, the copper wire is rotated on the supporting roller to guide the copper wire, friction with the stranded wire hole is reduced, the tensioning degree of the copper wire is kept by pushing the fixing frame through the spring and the telescopic rod, and the stranded wire quality of the copper wire is improved.

Preferably, the winding mechanism comprises two first brackets, a rotating shaft, a winding motor and a winding roller, wherein the two first brackets are symmetrically arranged at the right part of the top end of the bottom plate, the rotating shaft is rotatably arranged at the top ends of the two first brackets, the rear end of the rotating shaft penetrates through the side wall of the first bracket to be fixedly connected with the output end of the winding motor, the winding motor is fixedly arranged on the rear side wall of the first bracket, and the winding roller is arranged on the rotating shaft; starting a winding motor, wherein the winding motor drives a winding roller to rotate to wind the copper wire after the strands through a rotating shaft, and the winding motor and the motor are set to be synchronous motors, so that a stranded wire disc can rotate at the same speed with the winding roller, the uniformity of stress in the winding process of the copper wire is ensured, and the tensile copper wire is prevented, so that the quality problem is caused.

Preferably, the guide mechanism comprises two second brackets, a reciprocating screw rod, a driven pulley, a driving belt, a thread bush, a fixed rod and a guide ring, wherein the two second brackets are symmetrically arranged at the top end of the bottom plate; the copper wire after the gynostemma is accomplished passes the guide ring, and the winding motor drives a winding roller through the pivot and drives the driving pulley to rotate when rotating, and the driving pulley drives the driven pulley to rotate through driving belt, and the driven pulley drives the reciprocating screw rod to rotate to make the screw thread cover reciprocate regular back and forth on the reciprocating screw rod, drive the guide ring through the dead lever immediately and remove, the guide ring drives the copper line and removes, makes the winding roller more even to copper line rolling effect, has improved the rolling effect.

Preferably, the wire feeding device further comprises a plurality of wire feeding blocks and a plurality of rollers, wherein the wire feeding blocks are respectively and fixedly arranged on the left side wall of the rotary table, wire feeding holes are formed in the middle of the wire feeding blocks and correspond to wire guide holes of the rotary table, rectangular through grooves are symmetrically formed in the middle of the inner side wall of the periphery of each wire feeding hole of the wire feeding block, the rollers are respectively and rotatably arranged in the rectangular through grooves, one ends of the rollers, which are opposite, extend to the outer parts of the rectangular through grooves, and copper wires penetrate through pore channels among the rollers in a sliding mode; can effectually carry out spacingly to the copper wire through a plurality of gyro wheels, and the pore that forms between a plurality of gyro wheels can effectively reduce the copper wire and slide into the friction to the wire guide, reduces the degree of buckling of copper wire, prevents to cause the damage to the copper wire.

By adopting the technical scheme, the utility model has the following technical progress.

According to the utility model, the stranded wires are stranded through the stranded wire mechanism, the stranded wire supporting mechanism is used for supporting the stranded wires in the stranded wire stranded process, the friction with the wire guide is reduced, the abrasion on the copper wires is reduced, the stranded wire quality and the stranded wire efficiency are improved, the stranded copper wires are conveyed to the guiding mechanism through the warp sleeve, and the stranded copper wires are guided through the guiding mechanism, so that the stranded copper wires are uniformly wound on the winding mechanism, and the winding effect on copper wires is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of the front view of the present utility model;

FIG. 3 is a schematic top view of the present utility model;

FIG. 4 is a schematic perspective view of the strand support mechanism;

FIG. 5 is a schematic view of the structure of the guide ring of the present utility model;

FIG. 6 is a left side schematic view of the present utility model;

wherein: 1. a bottom plate; 2. a vertical plate; 3. a turntable; 4. a support post; 5. a wire sleeve; 6. a connecting column; 7. a wire reel; 8. a gear ring; 9. a drive gear; 10. a motor; 11. a fixing plate; 12. a telescopic rod; 13. a fixing frame; 14. a spring; 15. a support roller; 16. a first bracket; 17. a rotating shaft; 18. a winding motor; 19. a wire winding roller; 20. a second bracket; 21. a reciprocating screw rod; 22. a driven pulley; 23. a driving pulley; 24. a drive belt; 25. a thread sleeve; 26. a fixed rod; 27. a guide ring; 28. a wire inlet block; 29. and a roller.

Detailed Description

The utility model will be described in further detail with reference to the drawings and the detailed description.

Example 1

A copper wire stranded device, as shown in figures 1 to 4, comprises a bottom plate 1, a vertical plate 2, a rotary table 3, a strut 4, a stranded wire mechanism, a winding mechanism, a stranded wire supporting mechanism and a guiding mechanism,

the vertical plate 2 is fixedly arranged at the left part of the top end of the bottom plate 1, the rotary table 3 is rotatably arranged in the middle of the vertical plate 2, the strand mechanism is fixedly arranged in the middle of the right side wall of the rotary table 3, the support column 4 is fixedly arranged at the top end of the bottom plate 1, the wire sleeve 5 is fixedly arranged at the top end of the support column 4, and the winding mechanism is fixedly arranged at the right part of the top end of the bottom plate 1;

the stranded wire supporting mechanism is arranged on the strand winding mechanism and used for supporting the copper wire, the guiding mechanism is fixedly arranged at the top end of the bottom plate 1 and is positioned at the left part of the winding mechanism and used for guiding the stranded copper wire.

The stranding mechanism comprises a connecting column 6, a stranding plate 7, a gear ring 8, a driving gear 9 and a motor 10, wherein the stranding plate 7 is fixedly installed in the middle of the right side wall of the turntable 3 through the connecting column 6, a plurality of stranding holes are uniformly formed in the stranding plate 7, wire holes are formed in positions, corresponding to the wire holes of the stranding plate 7, on the turntable 3, the wire holes are formed in positions, corresponding to the wire holes of the stranding plate 7, the gear ring 8 is fixedly installed on the outer wall of the stranding plate 7, the gear ring 8 is meshed with the driving gear 9, the driving gear 9 is concentrically installed at the output end of the motor 10, and the motor 10 is fixedly installed at the top end of the bottom plate 1.

The wire supporting mechanism comprises a fixing plate 11, a telescopic rod 12, a fixing frame 13, a spring 14 and a supporting roller 15, wherein the wire supporting mechanisms are respectively located on the inner sides of wire twisting holes, the fixing plate 11 is fixedly installed on the right side wall of the wire twisting disc 7, the telescopic rod 12 is fixedly installed on the top end of the fixing plate 11, the fixing frame 13 is fixedly installed on the top end of the telescopic rod 12, the spring 14 is sleeved on the outer side wall of the telescopic rod 12, the bottom end of the spring 14 is connected with the top end of the supporting roller 15, the top end of the spring 14 is connected with the bottom end of the fixing frame 13, and the supporting roller 15 is rotatably installed on the fixing frame 13.

The winding mechanism comprises two first brackets 16, a rotating shaft 17, a winding motor 18 and a winding roller 19, wherein the two first brackets 16 are symmetrically arranged at the right part of the top end of the bottom plate 1, the rotating shaft 17 is rotatably arranged at the top ends of the two first brackets 16, the rear end of the rotating shaft 17 penetrates through the side wall of the first brackets 16 to be fixedly connected with the output end of the winding motor 18, the winding motor 18 is fixedly arranged on the rear side wall of the first brackets 16, and the winding roller 19 is arranged on the rotating shaft 17.

The wire twisting device is characterized in that a plurality of strands of copper wires respectively penetrate through a wire hole of a turntable 3 and a wire twisting hole of a wire twisting disc 7 through a paying-off device, a motor 10 is started, the motor 10 drives a driving gear 9 to rotate, the driving gear 9 drives the wire twisting disc 7 to rotate through a gear ring 8, strands are carried out on the plurality of strands of copper wires, the copper wires penetrate through the wire twisting hole and then rotate on a supporting roller 15, the copper wires are guided, friction with the wire twisting hole is reduced, a fixing frame 13 is pushed by a spring 14 and a telescopic rod 12 to keep the tensioning degree of the copper wires, the strand quality of the copper wires is improved, a winding motor 18 is started, the winding motor 18 drives a winding roller 19 to rotate to wind the stranded copper wires through a rotating shaft 17, the winding motor 18 and the motor 10 are arranged to be synchronous motors, the wire twisting disc 7 can rotate at the same speed with the winding roller 19, the uniformity of stress of the copper wires in the winding process is guaranteed, and quality problems are prevented.

Example 2

The present embodiment differs from embodiment 1 in the specific structure of the guide mechanism.

The structure of the guide mechanism is shown in fig. 1, 3, 5 and 6, and comprises two second brackets 20, a reciprocating screw 21, a driven pulley 22, a driving pulley 23, a transmission belt 24, a threaded sleeve 25, a fixed rod 26 and a guide ring 27, wherein the two second brackets 20 are symmetrically arranged at the top end of the bottom plate 1, the reciprocating screw 21 is rotatably arranged at the top end of the driven pulley 22, the front end of the reciprocating screw 21 penetrates through the side wall of the front end second bracket 20 to fixedly arrange the driven pulley 22, the front end of the rotating shaft 17 penetrates through the side wall of the first bracket 16 to fixedly arrange the driving pulley 23, the driven pulley 22 is synchronously transmitted with the driving pulley 23 through the transmission belt 24, the threaded sleeve 25 is sleeved on the outer surface of the reciprocating screw 21, the guide ring 27 is fixed on the outer surface of the threaded sleeve 25 through the fixed rod 26, and the left side and the right side of the guide ring 27 are in arc transition.

The embodiment further comprises a plurality of wire inlet blocks 28 and a plurality of rollers 29, wherein the wire inlet blocks 28 are respectively and fixedly arranged on the left side wall of the rotary table 3, wire inlet holes are formed in the middle of the wire inlet blocks 28 and correspond to the wire guide holes of the rotary table 3, rectangular through grooves are symmetrically formed in the middle of the inner side wall of the periphery of the wire inlet holes of the wire inlet blocks 28, the rollers 29 are respectively and rotatably arranged in the rectangular through grooves, one ends, opposite to the rollers 29, of the rollers extend to the outer parts of the rectangular through grooves, and copper wires slide through pore channels among the rollers 29.

The copper wire after the gynostemma passes guide ring 27, winding motor 18 drives the winding roller 19 pivoted through pivot 17 and drives driving pulley 23 rotation, driving pulley 23 drives driven pulley 22 pivoted through driving belt 24, driven pulley 22 drives reciprocating lead screw 21 pivoted, thereby make thread bush 25 reciprocating regular back and forth movement on reciprocating lead screw 21, immediately drive guide ring 27 through dead lever 26 and remove, guide ring 27 drives the copper line and removes, make winding roller 19 more even to copper line winding effect, the winding effect has been improved, can effectually spacing the copper wire through a plurality of gyro wheels 29, and the pore that forms between a plurality of gyro wheels 29, can effectively reduce the copper wire and slide into the friction to the wire guide, reduce the bending degree of copper wire, prevent to cause the damage to the copper wire.

As shown in fig. 1 to 6, when the copper wire winding device works, a plurality of copper wires are firstly slid through the pore canal among a plurality of rollers 29 through a paying-off device, then pass through a wire guide hole of a turntable 3 and a wire twisting hole of a wire twisting disc 7, after the copper wires pass through the wire twisting hole, the copper wires are guided by rotating on a supporting roller 15, friction with the wire twisting hole is reduced, the fixing frame 13 is pushed by a spring 14 and a telescopic rod 12 to keep the tension degree of the copper wires, a motor 10 is started, the motor 10 drives a driving gear 9 to rotate, the driving gear 9 drives the wire twisting disc 7 to rotate through a gear ring 8, the stranded copper wires are stranded, a wire sleeve 5 outputs the stranded copper wires, the stranded copper wires pass through a guide ring 27, a winding motor 18 drives a winding roller 19 to rotate through a rotating shaft 17 and drives a driving pulley 23 to rotate, the driving pulley 23 drives a driven pulley 22 to rotate through a driving belt 24, and the driven pulley 22 drives a reciprocating screw 21 to move back and forth on the reciprocating screw 21, and then the guide ring 27 drives the copper wires to move through a fixed rod 26, and the winding roller 19 moves uniformly.

The motor 10 and the wind-up motor 18 of the present utility model are commercially available and will be installed and operated by those skilled in the art in accordance with the instructions attached thereto without the need for creative effort by those skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The utility model provides a copper wire gynostemma device, including bottom plate (1), riser (2), carousel (3), pillar (4), gynostemma mechanism and winding mechanism, riser (2) fixed mounting is at the top left portion of bottom plate (1), riser (2) middle part rotation is installed carousel (3), the right side wall middle part fixed mounting of carousel (3) has gynostemma mechanism, pillar (4) fixed mounting is at the top of bottom plate (1), the top fixed mounting of pillar (4) has line cover (5), winding mechanism fixed mounting is at the top right portion of bottom plate (1); the copper wire winding device is characterized by further comprising a stranded wire supporting mechanism and a guiding mechanism, wherein the stranded wire supporting mechanism is arranged on the stranded wire winding mechanism and used for supporting the copper wire, the guiding mechanism is fixedly arranged at the top end of the bottom plate (1) and is positioned at the left part of the winding mechanism, and the stranded wire is guided.

2. The copper wire stranding device according to claim 1, characterized in that the stranding mechanism comprises a connecting column (6), a stranding disc (7), a gear ring (8), a driving gear (9) and a motor (10), the stranding disc (7) is fixedly installed in the middle of the right side wall of the rotary disc (3) through the connecting column (6), a plurality of stranding holes are uniformly formed in the stranding disc (7), wire holes are formed in positions, corresponding to the wire holes of the stranding disc (7), of the rotary disc (3), the gear ring (8) is fixedly installed on the outer wall of the stranding disc (7), the gear ring (8) is meshed with the driving gear (9), the driving gear (9) is concentrically installed at the output end of the motor (10), and the motor (10) is fixedly installed at the top end of the bottom plate (1).

3. The copper wire strand device according to claim 2, wherein the strand support mechanism comprises a fixing plate (11), a telescopic rod (12), a fixing frame (13), a spring (14) and a support roller (15), the strand support mechanisms are respectively located on the inner sides of strand holes, the fixing plate (11) is fixedly installed on the right side wall of the strand disc (7), the telescopic rod (12) is fixedly installed on the top end of the fixing plate (11), the fixing frame (13) is fixedly installed on the top end of the telescopic rod (12), the spring (14) is sleeved on the outer side wall of the telescopic rod (12), the bottom end of the spring (14) is connected with the top end of the support roller (15), the top end of the spring (14) is connected with the bottom end of the fixing frame (13), and the support roller (15) is rotatably installed on the fixing frame (13).

4. The copper wire strand device according to claim 1, wherein the winding mechanism comprises two first brackets (16), a rotating shaft (17), a winding motor (18) and a winding roller (19), the two first brackets (16) are symmetrically arranged on the right part of the top end of the bottom plate (1), the rotating shaft (17) is rotatably arranged on the top ends of the two first brackets (16), the rear end of the rotating shaft (17) penetrates through the side wall of the first bracket (16) and is fixedly connected with the output end of the winding motor (18), the winding motor (18) is fixedly arranged on the rear side wall of the first bracket (16), and the winding roller (19) is arranged on the rotating shaft (17).

5. The copper wire strand device according to claim 4, wherein the guiding mechanism comprises two second brackets (20), a reciprocating screw rod (21), a driven pulley (22), a driving pulley (23), a transmission belt (24), a thread sleeve (25), a fixing rod (26) and a guiding ring (27), the two second brackets (20) are symmetrically arranged at the top end of the bottom plate (1), the reciprocating screw rod (21) is rotatably arranged at the top end of the driven pulley (22), the front end of the reciprocating screw rod (21) penetrates through the side wall of the front end second bracket (20) to fixedly arrange the driven pulley (22), the front end of the rotating shaft (17) penetrates through the side wall of the first bracket (16) to fixedly arrange the driving pulley (23), the driven pulley (22) is synchronously transmitted with the driving pulley (23) through the transmission belt (24), the thread sleeve (25) is sleeved on the outer surface of the reciprocating screw rod (21), the guiding ring (27) is fixed on the outer surface of the thread sleeve (25) through the fixing rod (26), and the left side and the right side of the guiding ring (27) are in arc transition.

6. The copper wire strand device according to claim 1, further comprising a plurality of wire feeding blocks (28) and a plurality of rollers (29), wherein the wire feeding blocks (28) are respectively and fixedly installed on the left side wall of the rotary table (3), wire feeding holes are formed in the middle of the wire feeding blocks (28) and correspond to positions of wire holes of the rotary table (3), rectangular through grooves are symmetrically formed in the middle of the inner side walls around the wire feeding holes of the wire feeding blocks (28), the rollers (29) are respectively and rotatably installed in the rectangular through grooves, one ends, opposite to the rollers (29), of each roller extend to the outer portion of the rectangular through grooves, and a copper wire slides through a pore channel between the rollers (29).