CN219872982U - Wire twisting machine with wire arranging abnormality detection function - Google Patents
Wire twisting machine with wire arranging abnormality detection function Download PDFInfo
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- CN219872982U CN219872982U CN202320568845.5U CN202320568845U CN219872982U CN 219872982 U CN219872982 U CN 219872982U CN 202320568845 U CN202320568845 U CN 202320568845U CN 219872982 U CN219872982 U CN 219872982U
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- 230000005856 abnormality Effects 0.000 title claims abstract description 16
- 238000001514 detection method Methods 0.000 title claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 64
- 238000004804 winding Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000002159 abnormal effect Effects 0.000 abstract description 5
- 238000004880 explosion Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides a wire stranding machine with a wire arranging abnormality detection function, which comprises a frame, a first motor, a transmission shaft, a wire collecting disc, a wire arranging assembly and a control system, wherein the first motor is in transmission connection with one end of the transmission shaft; a transmission contact piece is arranged below the wire arranging device of the wire arranging assembly, the transmission contact piece is matched with the first steering gear rod and the second steering gear rod, and a laser emitter and a laser receiver are respectively arranged in mounting holes arranged in the middle of the two polished rods; the control system is further provided with a timing module and a stopping module, the control system is respectively connected with the first motor, the second motor, the laser transmitter and the laser receiver, and the second motor is connected with the transmission contact piece. The utility model greatly reduces the situation of uneven wire arrangement or disc explosion caused by abnormal wire arrangement, avoids wasting resources, reduces the production cost and reduces the labor intensity of workers.
Description
[ field of technology ]
The utility model relates to the technical field of stranding machines, in particular to a stranding machine with a wire arrangement abnormality detection function.
[ background Art ]
The stranding machine is a stranding mechanical device which can be widely applied to various soft/hard conductor wires, so that a plurality of single conductors are twisted into one strand, and the technical requirement of the wires is met. In the wire and cable production process, a stranding machine is often used to twist a plurality of wires into a single strand. The existing wire arranging mode of the wire stranding machine is that the wire stranding device moves on the polish rod under the control of the screw rod, and when the wire stranding device moves to the end of one end, the wire stranding device moves reversely. The smooth rod surface is smeared with lubricating oil, after long-time operation, the lubricating oil is less and less, the resistance of the wire arranging device in the left-right movement process is gradually increased, the situation of blocking or stopping movement can occur, and thus, the wire arranging can be continuously carried out in a local place or the same place, and the situation of uneven wire arranging or disc explosion is caused. At present, each stranding machine operator needs to consider the production condition of a plurality of stranding machines at the same time, and the inspection of the wire arrangement condition is limited to about 5 minutes after starting, so that when the wire arrangement abnormality is found, the scrapping of tens of kilograms or even hundreds of kilograms of copper wires is caused, and the waste of resources and the improvement of the production cost are caused.
[ utility model ]
The utility model aims to solve the technical problem of providing a wire twisting machine with a wire arrangement abnormality detection function, which can greatly reduce the condition of uneven wire arrangement or disc explosion caused by wire arrangement abnormality, avoid wasting resources, reduce production cost and reduce labor intensity of workers.
The utility model is realized in the following way:
the wire stranding machine with the wire arrangement abnormality detection function comprises a frame, a first motor, a transmission shaft, a wire winding assembly, a wire arrangement component and a control system, wherein the first motor is in transmission connection with one end of the transmission shaft, the transmission shaft is arranged on the frame, the wire winding assembly is arranged on the transmission shaft, and the wire arrangement component is arranged on the frame and is positioned on one side of the wire winding assembly;
the wire arrangement assembly comprises a second motor, a screw rod, two polished rods, a wire arrangement device, a transmission contact piece, a first steering gear lever, a second steering gear lever, a laser transmitter and a laser receiver, wherein both ends of the screw rod and both ends of the polished rods are arranged on a frame, the two polished rods are respectively positioned on both sides of the screw rod and are staggered up and down with the screw rod, and the screw rod is in transmission connection with the second motor; the middle part of the wire arranging device is arranged on the screw rod in a penetrating way and is in threaded connection with the screw rod, and two ends of the wire arranging device are arranged on the two corresponding polished rods in a penetrating way and are in smooth connection with the polished rods; the transmission contact piece is arranged below the wire arranging device, the transmission contact piece is matched with the first steering gear rod and the second steering gear rod, the first steering gear rod and the second steering gear rod are respectively arranged at two ends of a bracket, and the bracket is fixed on the frame and is positioned below the wire arranging device; the middle parts of the two polished rods are respectively provided with mounting holes corresponding to each other, and the laser transmitter and the laser receiver are respectively mounted in the corresponding mounting holes;
the control system is further provided with a timing module and a stopping module, the control system is respectively connected with the first motor, the second motor, the laser transmitter and the laser receiver, and the second motor is connected with the transmission contact piece.
Further, the laser transmitter and the laser receiver are located at a midpoint of a travel range of movement of the traverse.
Further, a twisting bow is arranged on the outer side of the frame in a surrounding manner, the first motor is in transmission connection with the main transmission shaft, and the main transmission shaft is in transmission connection with the twisting bow to provide rotating power for the twisting bow; the main transmission shaft is also in transmission connection with the transmission shaft.
Further, the transmission connection is through a belt or a gear connection.
The utility model has the advantages that:
the utility model controls the second motor to rotate positively and negatively through the transmission contact piece and the steering rod, so that the wire arranging device can move left and right on the screw rod to carry out balanced wire arrangement; meanwhile, a laser emitter and a laser receiver are added at the middle point of the moving stroke range of the wire arranging device, so that the situation that the wire arranging device is blocked or stops moving is judged, and when wire arranging abnormality occurs, the wire twisting machine is controlled by the control system to stop immediately. Therefore, the utility model can greatly reduce the situation of uneven wire arrangement or disc explosion caused by abnormal wire arrangement, avoid wasting resources, reduce the production cost and reduce the labor intensity of workers.
[ description of the drawings ]
The utility model will be further described with reference to examples of embodiments with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a wire twisting machine with a wire arrangement abnormality detection function according to the present utility model.
Fig. 2 is a schematic circuit connection diagram of a wire twisting machine with a wire arrangement abnormality detection function according to the present utility model.
[ detailed description ] of the utility model
The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings and detailed description. In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 2, the wire stranding machine with the wire arranging abnormality detection function of the present utility model includes a frame 1, a first motor 2, a transmission shaft 3, a wire collecting reel 4, a wire arranging assembly 5 and a control system 6, wherein the first motor 2 is in transmission connection with one end of the transmission shaft 3, the transmission shaft 3 is arranged on the frame, the wire collecting reel 4 is arranged on the transmission shaft 3, the wire arranging assembly 5 is arranged on the frame 1 and is positioned at one side of the wire collecting reel 4;
the wire arranging assembly 5 comprises a second motor 51, a screw rod 52, two polished rods 53, a wire arranging device 54, a transmission contact piece 55, a first steering gear rod 56, a second steering gear rod 57, a laser emitter 58 and a laser receiver 59, wherein two ends of the screw rod 52 and the two polished rods 53 are arranged on the frame 1, the two polished rods 53 are respectively positioned on two sides of the screw rod 52 and are staggered up and down with the screw rod 52, and the screw rod 52 is in transmission connection with the second motor 51; the middle part of the wire arranging device 54 is arranged on the screw rod 52 in a penetrating way and is in threaded connection with the screw rod 52, and two ends of the wire arranging device 54 are arranged on the two corresponding polished rods 53 in a penetrating way and are in smooth connection with the polished rods 53; the transmission contact member 55 is arranged below the wire arranging device 54, the transmission contact member 55 is matched with the first steering gear lever 56 and the second steering gear lever 57, the first steering gear lever 56 and the second steering gear lever 57 are respectively arranged at two ends of a bracket 50, and the bracket 50 is fixed on the frame 51 and is positioned below the wire arranging device 54; the middle parts of the two polished rods 53 are respectively provided with mounting holes corresponding to each other, and the laser transmitters 58 and the laser receivers 59 are oppositely arranged and are respectively mounted in the corresponding mounting holes;
the control system 6 is further provided with a timing module 61 and a stopping module 62, the control system 6 is respectively connected with the first motor 2, the second motor 51, the laser transmitter 58 and the laser receiver 59, and the second motor 51 is connected with the transmission contact piece 55.
In a preferred embodiment, the method comprises: the laser transmitter 58 and the laser receiver 59 are located at a midpoint of the range of travel in which the traverse 54 moves.
In a preferred embodiment, the method comprises: the outer side of the frame 1 is provided with a twisting bow 7 in a surrounding manner, the first motor 2 is in transmission connection with a main transmission shaft 8, and the main transmission shaft 8 is in transmission connection with the twisting bow 7 to provide rotating power for the twisting bow 7; the main transmission shaft 8 is also in transmission connection with the transmission shaft 3.
In a preferred embodiment, the method comprises: the transmission connection is through belt or gear connection.
In another embodiment of the present utility model, the operation is as follows:
the second motor 51 controls the screw rod 52 to rotate, so as to drive the wire arranging device 54 to move, when the wire arranging device 54 moves to one side, the lower transmission contact piece 55 contacts the second steering gear rod 57, the second motor 51 is triggered to reversely rotate, and the wire arranging device 54 reversely moves; when the transmission contact member 55 contacts the first steering gear lever 56, the second motor 51 is triggered to rotate forward, so that the wire arranger 54 moves forward.
At the midpoint of the travel range of the wire winder 54, a group of laser sensors, namely a laser transmitter 58 and the laser receiver 59, are added, and a stop signal (T is related to the specification of the currently produced product, the real-time twisting bow rotating speed, the real-time coil loading length, the twisting pitch and the wire winding pitch) is output when the timing time is set to be T in a timing module 61, and a control system 6 of the wire winder triggers a stop module 62 to stop the wire winder.
When the traverse 54 moves to just block the laser signal at the laser transmitter 58 and the laser receiver 59, the laser receiver 59 does not receive the laser signal, and the control system 6 controls the timing module 61 to start timing: a. the traverse 4 cannot continue to move and the laser receiver 59 cannot receive the signal until the signal interruption time T Breaking of the wire When the wire laying speed is not less than T, the control system 6 judges that the wire laying is abnormal and outputs a stop signal to the stop module 62 so as to stop the wire twisting machine in time; b. after the wire arranging device 54 passes through the laser sensor, the laser receiver 59 receives the laser signal again, and the control system 6 controls the timing module 61 to reset the timing until the communication time T Joint unit If the signal is still not interrupted when the signal is more than T, the control system 6 judges that the wire arrangement is abnormal and outputs a stop signal to the stop module 62 so as to stop the wire twisting machine in time; c. signal interruption time T Breaking of the wire < T or communication time T Joint unit And when the temperature is less than T, the wire arranging device continuously operates.
In summary, the second motor 52 is controlled to rotate positively and negatively by the transmission contact member 55 and the steering rod, so that the wire arranging device 54 can move left and right on the screw rod 52 to perform balanced wire arrangement; meanwhile, a laser emitter 58 and a laser receiver 59 are added at the middle point of the travel range of the wire arranging device 54, so as to judge the situation that the wire arranging device 54 is blocked or stops moving, and the wire twisting machine is controlled to stop immediately by the control system 6 when the wire arranging abnormality occurs. Therefore, the utility model can greatly reduce the situation of uneven wire arrangement or disc explosion caused by abnormal wire arrangement, avoid wasting resources, reduce the production cost and reduce the labor intensity of workers.
While specific embodiments of the utility model have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the utility model, and that equivalent modifications and variations of the utility model in light of the spirit of the utility model will be covered by the claims of the present utility model.
Claims (4)
1. Wire twisting machine with winding displacement anomaly detection function, its characterized in that: the wire stranding machine comprises a frame, a first motor, a transmission shaft, a wire winding assembly, a wire arranging assembly and a control system, wherein the first motor is in transmission connection with one end of the transmission shaft, the transmission shaft is arranged on the frame, the wire winding assembly is arranged on the transmission shaft, and the wire arranging assembly is arranged on the frame and is positioned on one side of the wire winding assembly;
the wire arrangement assembly comprises a second motor, a screw rod, two polished rods, a wire arrangement device, a transmission contact piece, a first steering gear lever, a second steering gear lever, a laser transmitter and a laser receiver, wherein both ends of the screw rod and both ends of the polished rods are arranged on a frame, the two polished rods are respectively positioned on both sides of the screw rod and are staggered up and down with the screw rod, and the screw rod is in transmission connection with the second motor; the middle part of the wire arranging device is arranged on the screw rod in a penetrating way and is in threaded connection with the screw rod, and two ends of the wire arranging device are arranged on the two corresponding polished rods in a penetrating way and are in smooth connection with the polished rods; the transmission contact piece is arranged below the wire arranging device, the transmission contact piece is matched with the first steering gear rod and the second steering gear rod, the first steering gear rod and the second steering gear rod are respectively arranged at two ends of a bracket, and the bracket is fixed on the frame and is positioned below the wire arranging device; the middle parts of the two polished rods are respectively provided with mounting holes corresponding to each other, and the laser transmitter and the laser receiver are respectively mounted in the corresponding mounting holes;
the control system is further provided with a timing module and a stopping module, the control system is respectively connected with the first motor, the second motor, the laser transmitter and the laser receiver, and the second motor is connected with the transmission contact piece.
2. The wire twisting machine with a wire arranging abnormality detection function according to claim 1, characterized in that: the laser transmitter and the laser receiver are positioned at the midpoint of the travel range of the traverse.
3. The wire twisting machine with a wire arranging abnormality detection function according to claim 1, characterized in that: the outer side wall of the frame is provided with a twisting bow, the first motor is in transmission connection with a main transmission shaft, and the main transmission shaft is in transmission connection with the twisting bow to provide rotating power for the twisting bow; the main transmission shaft is also in transmission connection with the transmission shaft.
4. A wire stranding machine having a wire arranging abnormality detection function according to claim 3, characterized in that: the transmission connection is through belt or gear connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320568845.5U CN219872982U (en) | 2023-03-21 | 2023-03-21 | Wire twisting machine with wire arranging abnormality detection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320568845.5U CN219872982U (en) | 2023-03-21 | 2023-03-21 | Wire twisting machine with wire arranging abnormality detection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219872982U true CN219872982U (en) | 2023-10-20 |
Family
ID=88316937
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320568845.5U Active CN219872982U (en) | 2023-03-21 | 2023-03-21 | Wire twisting machine with wire arranging abnormality detection function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219872982U (en) |
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2023
- 2023-03-21 CN CN202320568845.5U patent/CN219872982U/en active Active
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