CN219869408U - Comprehensive tester for ceramic tile size - Google Patents

Abstract

The utility model relates to the technical field of ceramic tile size measurement, and discloses a ceramic tile size comprehensive tester, which comprises an instrument base and a detection sample, wherein a material loading module is fixedly connected to the right side of the top of the instrument base, a double-pitch linear module is fixedly connected to the top of the instrument base, a material unloading module is fixedly connected to the left side of the top of the instrument base, a truss manipulator running mechanism is fixedly connected to the top of a connecting frame, and a truss manipulator module is fixedly connected to the bottom of the truss manipulator running mechanism; the truss manipulator operating mechanism comprises a second guide rail which is fixedly connected to the top of the connecting frame. This ceramic tile size comprehensive tester, through adopting full-automatic truss manipulator formula module, the inspection crew will detect the sample openly place down on the material loading platform, will detect the both sides alignment setpoint of sample, select through the operation panel and detect sample size type, each size detection sensor on the material loading platform detects whether the sample is unanimous with the experimenter placed.

Description

Comprehensive tester for ceramic tile size

Technical Field

The utility model relates to the technical field of ceramic tile size measurement, in particular to a ceramic tile size comprehensive measuring instrument.

Background

At present, a traditional ceramic tile comprehensive tester is adopted when six data of center curvature, edge curvature, warping degree, edge straightness, straight angle and edge length of a ceramic tile are measured. Because the standard plate is bigger, heavier and more dial gauges, four testers are needed to cooperate with each other during each measurement. If the dial indicator is carelessly bumped, the standard plate needs to be replaced to reset the dial indicator to zero again, and then the detection sample is measured again. Human errors can also exist in manually placing the standard plate and detecting the sample. The device reduces the number of experimental personnel in operation and eliminates human errors. The speed and the precision of detection are improved.

Disclosure of Invention

The utility model aims to provide a ceramic tile size comprehensive tester for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a ceramic tile size comprehensive tester, includes instrument base and detection sample, instrument base top fixedly connected with link all around, link front fixedly connected with operation panel display, instrument base bottom right side fixedly connected with electrical cabinet, instrument base bottom left side fixedly connected with standard board is put the position, instrument base top right side fixedly connected with goes up the material level module, instrument base top fixedly connected with double pitch straight line module, double pitch straight line module quantity is three, be provided with the measurement position module on the double pitch straight line module, instrument base top left side fixedly connected with material level module down, link top fixedly connected with truss manipulator operating mechanism, truss manipulator operating mechanism bottom fixedly connected with truss manipulator module, truss manipulator module sets up in the detection sample top;

the truss manipulator operating mechanism comprises a second guide rail, the second guide rail is fixedly connected to the top of the connecting frame, a second sliding block is slidably connected to the surface of the second guide rail, a moving support is fixedly connected to the top of the second sliding block, a rack is fixedly connected to one side of the connecting frame, a gear is connected to the surface of the rack in a meshed mode, a planetary reducer is fixedly connected to the top of the moving support, a second servo motor is fixedly connected to one side of the planetary reducer, and one end of the bottom of the planetary reducer is fixedly connected to the axis of the gear.

Preferably, the truss manipulator module is including connecting the installation pole, connect the installation pole fixed connection in the motion support bottom, connect installation pole bottom fixedly connected with lift cylinder, lift cylinder bottom fixedly connected with 90 revolving cylinder, 90 revolving cylinder bottom fixedly connected with switching mounting panel, switching mounting panel bottom fixedly connected with sponge sucking disc, all fixedly connected with optical axis around the lift cylinder top, fixedly connected with linear bearing around the lift cylinder top, linear bearing and optical axis sliding connection.

Preferably, the discharging module comprises a discharging support, the discharging support is fixedly connected to the left side and the right side of the top of the instrument base, and a discharging sensor is fixedly connected to the center of the top of the discharging support.

Preferably, the material loading module comprises a rubber strip, the rubber strip is fixedly connected to the top of the material loading support, the sensor mounting plate is fixedly connected to the center of the top of the material loading support on the right side, the size sensor is densely and fixedly connected to the top of the right side of the sensor mounting plate, and the material loading positioning points are fixedly connected to the front end and the rear end of the left side of the sensor mounting plate.

Preferably, the double-pitch linear module comprises a connecting box, the connecting box is fixedly connected to the top of an instrument base, a first servo motor is fixedly connected to the left side of the double-pitch linear module, a pitch screw is fixedly connected to the right side of the first servo motor, a bearing seat is fixedly connected to the bottom of the inner wall of the connecting box, the pitch screw is rotationally connected with the bearing seat, a coupling is fixedly connected to the left side surface of the pitch screw, a first guide rail is fixedly connected to the bottom of the inner wall of the connecting box, a first sliding block is slidingly connected to the surface of the first guide rail, a pitch nut is in threaded connection with the surface of the pitch screw, and a return connecting plate is fixedly connected to the pitch nut and the top of the first sliding block.

Preferably, the measuring position module comprises an L-shaped connecting box, the L-shaped connecting box is fixedly connected to the top of the return connecting plate, a positioning cylinder is fixedly connected to one side of the L-shaped connecting box, a supporting pin is fixedly connected to one side of the positioning cylinder, a positioning pin is arranged on the right side inside the L-shaped connecting box, two L-shaped connecting boxes are distributed on the surface of the connecting box, the bottom is arranged on one side of the top of the L-shaped connecting box, an edge bending laser ranging sensor is arranged on the other side of the L-shaped connecting box, an edge straightness laser ranging sensor is arranged on the other side of the L-shaped connecting box, a warping degree laser ranging sensor is fixedly connected to one side of the L-shaped connecting box, a center bending laser ranging sensor is arranged on the other side of the L-shaped connecting box, a side length laser ranging sensor is fixedly connected to one side of the L-shaped connecting box, and a right angle laser ranging sensor is arranged on the other side of the L-shaped connecting box.

Compared with the prior art, the utility model provides a ceramic tile size comprehensive tester, which has the following beneficial effects:

1. this ceramic tile size comprehensive tester, through adopting full-automatic truss manipulator mechanism, the inspection personnel will detect the sample openly place down on the material loading platform, will detect the both sides alignment setpoint of sample, select through the operation panel and detect sample size type, each size detection sensor on the material loading platform detects whether the sample is unanimous with the experimenter placed.

2. This ceramic tile size comprehensive tester can be according to the size automatic operation of detecting the sample to detecting the sample center through setting up truss manipulator module, and lifting cylinder promotes the sponge sucking disc decline and absorbs the detection sample, and the measuring position can be according to the position of each supporting pin of size adjustment, locating pin, laser rangefinder sensor of detecting the sample, and ascending lowering mechanism on the truss manipulator, 90 rotary mechanism cooperation sponge sucking disc realize detecting sample from material loading position module, measuring position, material loading position module and the rotatory four times measuring operation of detection sample. Thereby realizing six data detection automation of the center curvature, the side curvature, the warping degree, the side straightness, the right angle and the side length of the ceramic tile.

Drawings

For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it will be apparent that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art:

FIG. 1 is a perspective view of the overall structure of the present utility model;

FIG. 2 is a schematic structural view of a truss manipulator travel mechanism;

FIG. 3 is a schematic view of a truss manipulator module;

FIG. 4 is a schematic diagram of a blanking module

FIG. 5 is a schematic diagram of a loading module;

FIG. 6 is a schematic diagram of a dual pitch linear module;

FIG. 7 is a schematic diagram of a measurement bit module.

In the figure: 1. a loading module; 101. a size sensor; 102. a rubber strip; 103. a sensor mounting plate; 104. loading a material level positioning point; 2. an operator station display; 3. an electric appliance cabinet; 4. a double-pitch linear module; 401. a bearing seat; 402. a pitch nut; 403. a screw pitch lead screw; 404. a first guide rail; 405. a first slider; 406. a coupling; 407. a first servo motor; 408. a connection box; 409. a loop-shaped connecting plate; 5. detecting a sample; 6. an instrument base; 7. a truss manipulator module; 701. connecting the mounting rod; 702. a lifting cylinder; 703. an optical axis; 704. a linear bearing; 705. a 90-degree rotary cylinder; 706. a switching mounting plate; 707. a sponge sucker; 8. a measurement bit module; 801. positioning a cylinder; 802. a support pin; 803. a positioning pin; 804. a side bending laser ranging sensor; 805. edge straightness laser ranging sensor; 811. a heart curvature laser ranging sensor; 812. a straight angle laser ranging sensor; 813. a side length laser ranging sensor; 814. a warp laser ranging sensor; 815. an L-shaped connecting box; 9. a blanking module; 901. a blanking level sensor; 902. a blanking level bracket; 10. the standard board is placed; 11. the truss manipulator operating mechanism; 1101. a second servo motor; 1102. a planetary reducer; 1103. a motion bracket; 1104. a gear; 1105. a second slider; 1106. a second guide rail; 1107. a rack; 12. and a connecting frame.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

The utility model provides the following technical scheme:

example 1

Referring to fig. 1 to 5, a ceramic tile size comprehensive tester comprises an instrument base 6 and a test sample 5, wherein connecting frames 12 are fixedly connected to the periphery of the top of the instrument base 6, an operation table display 2 is fixedly connected to the front of the connecting frames 12, an electric cabinet 3 is fixedly connected to the right side of the bottom of the instrument base 6, a standard board placement position 10 is fixedly connected to the left side of the bottom of the instrument base 6, a loading level module 1 is fixedly connected to the right side of the top of the instrument base 6, double-pitch linear modules 4 are fixedly connected to the top of the instrument base 6, three double-pitch linear modules 4 are arranged, a measuring level module 8 is arranged on the double-pitch linear modules 4, a lower level module 9 is fixedly connected to the left side of the top of the instrument base 6, a truss manipulator running mechanism 11 is fixedly connected to the bottom of the truss manipulator module 7, and the truss manipulator module 7 is arranged on the top of the test sample 5;

the truss manipulator operating mechanism 11 comprises a second guide rail 1106, the second guide rail 1106 is fixedly connected to the top of the connecting frame 12, a second sliding block 1105 is slidably connected to the surface of the second guide rail 1106, a moving support 1103 is fixedly connected to the top of the second sliding block 1105, a rack 1107 is fixedly connected to one side of the connecting frame 12, a gear 1104 is fixedly connected to the surface of the rack 1107, a planetary reducer 1102 is fixedly connected to one side of the planetary reducer 1102, a second servo motor 1101 is fixedly connected to one end of the bottom of the planetary reducer 1102 and the axis of the gear 1104, the truss manipulator module 7 comprises a connecting mounting rod 701, the connecting mounting rod 701 is fixedly connected to the bottom of the moving support 1103, a lifting cylinder 702 is fixedly connected to the bottom of the connecting mounting rod 701, a 90-degree rotating cylinder 705 is fixedly connected to the bottom of the lifting cylinder 702, a sponge 707 is fixedly connected to the bottom of the switching mounting plate 706, an optical axis 703 is fixedly connected to the periphery of the top of the lifting cylinder 702, a linear bearing 704 and the optical axis are fixedly connected to the periphery of the top of the lifting cylinder 702, the lower level module 9 comprises a lower level support 902, the lower level support frame 902 is fixedly connected to the left side and the right side of the lower level support base frame 6 is fixedly connected to the left side of the base frame 103 and the right side of the lower level support 103 is fixedly connected to the upper side of the upper frame 103, the upper frame 103 is fixedly connected to the upper side of the upper frame 102, the upper frame 103 is fixedly connected to the upper frame 102, and the upper frame 102 is fixedly connected to the upper frame of the upper frame 103, and the upper frame of the upper frame is fixedly connected to the upper frame of the upper frame and the upper frame of the upper frame is.

Further, by adopting the full-automatic truss manipulator running mechanism 11, a detector places the front face of the detection sample 5 downwards on the feeding table, aligns the two sides of the detection sample 5 with positioning points, selects the size type of the detection sample 5 through the operation table, and each size detection sensor on the feeding table detects whether the detection sample 5 is consistent with the placement of an experimenter.

Example two

Referring to fig. 1-7, and further obtaining a dual-pitch linear module 4 based on the first embodiment, the dual-pitch linear module 4 comprises a connecting box 408, the connecting box 408 is fixedly connected to the top of the instrument base 6, the left side of the dual-pitch linear module 4 is fixedly connected with a first servo motor 407, the right side of the first servo motor 407 is fixedly connected with a pitch screw 403, the bottom of the inner wall of the connecting box 408 is fixedly connected with a bearing seat 401, the pitch screw 403 is rotationally connected with the bearing seat 401, the left side surface of the pitch screw 403 is fixedly connected with a coupler 406, the bottom of the inner wall of the connecting box 408 is fixedly connected with a first guide rail 404, the surface of the first guide rail 404 is slidingly connected with a first slider 405, the surface of the pitch screw 403 is in threaded connection with a pitch nut 402, the pitch nut 402 and the top of the first slider 405 are fixedly connected with a loop-shaped connecting plate 409, the measuring position module 8 comprises an L-shaped connecting box 815, the L-shaped connecting box 815 is fixedly connected to the top of the loop-shaped connecting plate 409, the L-shaped connecting box 815 one side fixedly connected with positioning cylinder 801, positioning cylinder 801 one side fixedly connected with supporting pin 802, the inside right side of L-shaped connecting box 815 is provided with locating pin 803, two L-shaped connecting boxes 815 are distributed on single connecting box 408 surface, bottom L-shaped connecting box 815 top one side is provided with limit crookedness laser ranging sensor 804, base L-shaped connecting box 815 opposite side is provided with limit straightness laser ranging sensor 805, middle L-shaped connecting box 815 one side fixedly connected with warp laser ranging sensor 814, middle L-shaped connecting box 815 opposite side is provided with heart crookedness laser ranging sensor 811, top L-shaped connecting box 815 one side fixedly connected with limit length laser ranging sensor 813, top L-shaped connecting box 815 opposite side is provided with right angle laser ranging sensor 812.

Further, through setting up truss manipulator module 7 and can follow the size automatic operation to detect sample 5 center of sample 5, lift cylinder 702 promotes sponge sucking disc 707 and descends to absorb sample 5, and to the measurement position, the position of each supporting pin 802 of measurement position adjustment according to the size of detecting sample 5, locating pin 803, laser rangefinder sensor, on the truss manipulator ascending and descending mechanism, 90 degrees revolving cylinder 705 cooperation sponge sucking disc 707 realize detecting sample 5 from material loading module 1, measurement position, material loading module 9 and the rotatory four times measuring operation of sample 5. Thereby realizing six data detection automation of the center curvature, the side curvature, the warping degree, the side straightness, the right angle and the side length of the ceramic tile.

In the actual operation process, when the device is used, a detection person will detect the sample 5, place the sample on the feeding table with the front face downward, and align the two sides of the right angle with the two sides of the feeding position points 104. The inspector selects the product size at the console display 2 and presses the start button. The system acts 101 on the basis of the size entered by the inspector and the size sensors on the loading table. When the input size and the sensors of the actual sizes of the material loading table detect the entering and exiting of the material loading table, the system can send out an alarm. The operator confirms the test sample 5. The measuring station operates each support pin 802, the positioning pin 803, the laser ranging sensor and the positioning cylinder 801 to a specified position according to instructions given by the system. The truss manipulator module 7 gives instructions according to the system. The center lifting cylinder 702, which moves to a designated position to detect the sample 5, descends, and the sponge suction cup 707 moves to suck the detection sample 5. The lifting cylinder 702 is lifted. The truss manipulator module 7 moves the detection sample 5 to the appointed measuring position module 8, the lifting cylinder 702 descends, the sponge sucker 707 releases the detection sample 5, and the lifting cylinder 702 ascends. Three support pins 802 support the test sample 5 at three points. The three positioning cylinders 801 push the two detection samples 5 into contact with the three positioning pins 803. The three 801 positioning cylinders are then retracted. The system records six data of the center curvature, the side curvature, the warping degree, the side straightness, the straight angle and the side length of the first side. The lifting cylinder 702 descends, and the sponge suction plate operation 707 sucks the detection sample 5. The lifting cylinder 702 is lifted, the 90-degree rotary cylinder 705 and the lifting cylinder 702 are lowered, the sponge sucker 707 releases the detection sample 5, and the lifting cylinder 702 is lifted. Three 802 support pins support the test sample 5 at three points. Three positioning cylinders 801 push two positioning pins of the detection sample 5 to contact three 803. The three positioning cylinders 801 are then retracted. The system records six data of the center curvature, the side curvature, the warping degree, the side straightness, the straight angle and the side length of the second side. Six data were recorded on four sides of the test sample in four replicates. Finally, the truss manipulator module 7 places the detected sample in the blanking level module 9.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.

Claims (6)

1. The ceramic tile size comprehensive tester comprises an instrument base (6) and a detection sample (5), and is characterized in that; the device comprises an instrument base (6), a connecting frame (12) is fixedly connected to the periphery of the top of the instrument base (6), an operation table display (2) is fixedly connected to the front surface of the connecting frame (12), an electric cabinet (3) is fixedly connected to the right side of the bottom of the instrument base (6), a standard board placing position (10) is fixedly connected to the left side of the bottom of the instrument base (6), a material loading position module (1) is fixedly connected to the right side of the top of the instrument base (6), double-pitch linear modules (4) are fixedly connected to the top of the instrument base (6), the number of the double-pitch linear modules (4) is three, a measuring position module (8) is arranged on the double-pitch linear modules (4), a material unloading position module (9) is fixedly connected to the left side of the top of the instrument base (6), a truss manipulator running mechanism (11) is fixedly connected to the top of the connecting frame (12), a truss manipulator module (7) is fixedly connected to the bottom of the truss manipulator running mechanism (11), and the truss manipulator module (7) is arranged on the top of a detection sample (5).

Truss manipulator operating mechanism (11) include second guide rail (1106), second guide rail (1106) fixedly connected with link (12) top, second guide rail (1106) surface sliding connection has second slider (1105), second slider (1105) top fixedly connected with moving support (1103), link (12) one side fixedly connected with rack (1107), rack (1107) surface engagement is connected with gear (1104), moving support (1103) top fixedly connected with planetary reducer (1102), planetary reducer (1102) one side fixedly connected with second servo motor (1101), planetary reducer (1102) bottom one end and gear (1104) axle center department fixed connection.

2. The ceramic tile sizing integrated tester according to claim 1, wherein: truss manipulator module (7) are including connecting installation pole (701), connect installation pole (701) fixedly connected with in moving support (1103) bottom, connect installation pole (701) bottom fixedly connected with lift cylinder (702), lift cylinder (702) bottom fixedly connected with 90 degrees revolving cylinder (705), 90 degrees revolving cylinder (705) bottom fixedly connected with switching mounting panel (706), switching mounting panel (706) bottom fixedly connected with sponge sucking disc (707), all fixedly connected with optical axis (703) around lift cylinder (702) top, fixedly connected with linear bearing (704) around lift cylinder (702) top, linear bearing (704) and optical axis (703) sliding connection.

3. The ceramic tile sizing integrated tester according to claim 1, wherein: the blanking level module (9) comprises a blanking level bracket (902), wherein the blanking level bracket (902) is fixedly connected to the left side and the right side of the top of the instrument base (6), and a blanking level sensor (901) is fixedly connected to the center of the top of the blanking level bracket (902) on the left side.

4. The ceramic tile sizing integrated tester according to claim 1, wherein: go up material level module (1) including rubber strip (102), rubber strip (102) fixed connection is in material level support (902) top down, the right side material level support (902) top center department fixedly connected with sensor mounting panel (103) down, the intensive fixedly connected with size sensor (101) in sensor mounting panel (103) right side top, both ends all fixedly connected with material level setpoint (104) around sensor mounting panel (103) left side.

5. The ceramic tile sizing integrated tester according to claim 1, wherein: the utility model provides a double pitch straight line module (4) is including connection box (408), connection box (408) fixedly connected with instrument base (6) top, first servo motor (407) of double pitch straight line module (4) left side fixedly connected with, first servo motor (407) right side fixedly connected with pitch lead screw (403), connection box (408) inner wall bottom fixedly connected with bearing frame (401), pitch lead screw (403) and bearing frame (401) rotate to be connected, pitch lead screw (403) left side fixedly connected with shaft coupling (406), connection box (408) inner wall bottom fixedly connected with first guide rail (404), first guide rail (404) surface sliding connection has first slider (405), pitch lead screw (403) surface threaded connection has pitch nut (402), equal fixedly connected with in pitch nut (402) and first slider (405) top returns connecting plate (409).

6. The ceramic tile sizing integrated tester according to claim 5, wherein: the measuring position module (8) comprises an L-shaped connecting box (815), the L-shaped connecting box (815) is fixedly connected to the top of a return type connecting plate (409), a positioning cylinder (801) is fixedly connected to one side of the L-shaped connecting box (815), a supporting pin (802) is fixedly connected to one side of the positioning cylinder (801), positioning pins (803) are arranged on the right side inside the L-shaped connecting box (815), the L-shaped connecting box (408) is provided with two L-shaped connecting boxes (815) in surface distribution, the L-shaped connecting box (815) is provided with an edge bending laser ranging sensor (804) on one side of the top of the L-shaped connecting box (815), an edge straightness laser ranging sensor (805) is arranged on the other side of the L-shaped connecting box (815), a warping degree laser ranging sensor (814) is fixedly connected to the other side of the L-shaped connecting box (815), an edge length laser ranging sensor (813) is fixedly connected to one side of the L-shaped connecting box (815), and an angle laser ranging sensor (812) is arranged on the other side of the L-shaped connecting box (815).