CN219862102U - Quick wire rope strand removing device - Google Patents
Quick wire rope strand removing device Download PDFInfo
- Publication number
- CN219862102U CN219862102U CN202320558416.XU CN202320558416U CN219862102U CN 219862102 U CN219862102 U CN 219862102U CN 202320558416 U CN202320558416 U CN 202320558416U CN 219862102 U CN219862102 U CN 219862102U
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- wire rope
- steel wire
- frame
- fixedly connected
- clamping
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 87
- 239000010959 steel Substances 0.000 claims abstract description 87
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 7
- 230000036319 strand breaking Effects 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 18
- 238000007689 inspection Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a steel wire rope quick-strand disassembling device, which relates to the technical field of steel wire rope detection and inspection, and specifically comprises a frame, a steel wire rope clamping moving structure, a steel wire rope clamping rotating structure and a steel wire rope clamping die, wherein one end of the top of the frame is provided with the steel wire rope clamping moving structure, and the other end of the top of the frame is provided with the steel wire rope clamping rotating structure; the steel wire rope clamping moving structure comprises a ball screw movably connected with the middle part of the top of the frame and a screw nut in threaded connection with the ball screw. The steel wire rope quick strand removing device is compact in structure, high in steel wire rope strand removing working efficiency, capable of conveniently and quickly manufacturing samples required by steel wire rope detection and inspection, capable of meeting the requirements of a detection and inspection mechanism on the steel wire rope for quick detection and inspection, capable of meeting the requirements of the market on the steel wire rope detection and inspection and efficiency, greatly reduced in labor intensity, improved in detection efficiency and saved in labor cost.
Description
Technical Field
The utility model relates to the technical field of steel wire rope detection and inspection, in particular to a steel wire rope quick strand removing device.
Background
The steel wire rope is widely applied to daily production and life of people and is widely applied to the fields of various cranes, elevators, passenger ropeways, mine personnel, material lifting and the like. In order to ensure life and production safety, the safety performance detection of the steel wire rope is particularly important, the steel wire rope must be periodically and safely detected, and the new steel wire rope must be safely detected before being hung for use. The steel wire ropes are twisted together by a plurality of steel wires, each steel wire rope is twisted together by a plurality of steel wires, the steel wire ropes need to be disassembled during detection, the stretching, twisting and bending experiments are carried out on each steel wire, and whether the steel wire ropes meet the requirements of safety use standards or not is comprehensively judged according to the national detection standards according to the data measured by the experiments.
The wire rope application field is wide, detects that the sample prepares the work load big, and at present, the patent document of application number CN201920695730.6 provides a high-efficient wire rope device of separating strands, drives the sleeve pipe through motor, main belt pulley, from the cooperation of belt pulley and belt and rotates, is provided with the branch pipe of separating strands in the sleeve pipe, penetrates wire rope from the total pipe of separating strands, then passes the branch pipe of separating strands in proper order, drives wire rope branch strand rotation through sheathed tube rotation, realizes the branch of wire rope.
Because the wire rope stranding and the stranding and tube splitting are in a clamping state, when the wire rope is strapped by the scheme, the wire rope needs to be partially strapped, then the wire rope stranding and the stranding and tube splitting are aligned one by one and sequentially pass through the stranding and tube splitting, so that the sample preparation and detection efficiency are seriously affected, and the stranding and tube splitting is fixed on the inner wall of the sleeve, and the stranding and tube splitting is inconvenient to replace; when the wire rope enters through the strand removing main pipe, the wire rope cannot be fixed, and when the sleeve rotates, the wire rope is easy to drive to rotate, so that the splitting effect is affected.
Disclosure of Invention
The utility model provides a steel wire rope quick strand removing device, which solves the problems that the strand removing efficiency of the steel wire rope is affected by the fact that the steel wire rope needs to be partially removed and then the strand is fixed; the steel wire rope clamping moving structure is not easy to replace; when the sleeve rotates, the steel wire rope body is easily driven to rotate, and the resolution efficiency is affected.
The utility model provides the following technical scheme: the steel wire rope quick strand disassembling device is provided with a steel wire rope clamping die and a three-jaw chuck, the end part of the steel wire rope is directly clamped by utilizing the steel wire rope clamping die, a part of the steel wire rope is not required to be disassembled, and the steel wire rope clamping die is fixed by utilizing the three-jaw chuck, so that the steel wire rope quick strand disassembling device is convenient to replace; utilize the laborsaving principle of worm gear to easily rotate the wire rope of will unpeeing a strand to wire rope revolve to opposite direction, and wait to unpick a strand's wire rope's both ends all are in fixed state, can ensure split effect and efficiency, improve wire rope detection efficiency.
The quick wire rope strand removing device comprises a frame, a wire rope clamping moving structure, a wire rope clamping rotating structure and a wire rope clamping die, wherein one end of the top of the frame is provided with the wire rope clamping moving structure, and the other end of the top of the frame is provided with the wire rope clamping rotating structure;
the steel wire rope clamping moving structure comprises a ball screw movably connected with the middle part of the top of the frame, a screw in threaded connection with the ball screw, a moving clamping end frame fixedly connected with the top of the screw, a fixed shaft fixedly connected with the moving clamping end frame, a three-jaw chuck fixedly connected with the fixed shaft and a moving guide plate contacted with the moving clamping end frame, wherein the moving guide plate is fixedly connected with the top of the frame;
the steel wire rope clamping and rotating structure comprises a worm movably connected with the top of the frame, a transmission shaft movably connected with the top of the frame and meshed with the worm, and a three-jaw chuck fixedly connected with one end of the transmission shaft, which is close to the steel wire rope clamping and moving structure, the top of the frame is fixedly connected with a worm gear reducer, and the tail end of an output shaft of the worm gear reducer is fixedly connected with the other end of the transmission shaft;
the steel wire rope clamping die is fixedly connected with the three-jaw chuck.
Preferably, one end of the ball screw, which is far away from the steel wire rope clamping and rotating structure, is fixedly connected with an adjusting hand wheel.
Preferably, one end of the screw close to the steel wire rope clamping and rotating structure is fixedly connected with a screw rod protecting cover, the other end of the screw rod protecting cover is fixedly connected with the frame, and the ball screw is movably connected with an inner cavity of the screw rod protecting cover.
Preferably, the outer ring of one end of the transmission shaft is fixedly connected with a worm wheel meshed with the worm, the other end of the transmission shaft and one end of the fixed shaft are fixedly connected with a three-jaw chuck mounting plate, and the three-jaw chuck is fixedly connected with the three-jaw chuck mounting plate.
Preferably, the steel wire rope clamping and rotating structure comprises a fixed clamping end frame fixedly connected with the top of the frame, and an inner cavity of the fixed clamping end frame is connected with the transmission shaft through a bearing.
Preferably, the middle part of worm one end fixedly connected with hand wheel transition axle, the other end fixedly connected with rotation hand wheel of hand wheel transition axle.
Compared with the prior art, the utility model has the following beneficial effects:
1. the steel wire rope quick strand removing device is compact in structure, high in steel wire rope strand removing working efficiency, capable of conveniently and quickly manufacturing samples required by steel wire rope detection and inspection, capable of meeting the requirements of a detection and inspection mechanism on the steel wire rope for quick detection and inspection, capable of meeting the requirements of the market on the steel wire rope detection and inspection and efficiency, greatly reduced in labor intensity, improved in detection efficiency and saved in labor cost.
2. According to the steel wire rope quick strand removing device, through the arrangement of the ball screw, the distance between the steel wire rope clamping moving structure and the steel wire rope clamping rotating structure can be properly moved according to the length of the strand removing steel wire rope, so that the steel wire rope quick strand removing device is suitable for manufacturing various steel wire rope detection test samples.
Drawings
FIG. 1 is a schematic diagram of the front of the structure of the present utility model;
FIG. 2 is a schematic diagram showing the change of the position of a clamping and moving structure of a steel wire rope with the structure of the utility model;
FIG. 3 is a schematic cross-sectional view of the structure of the present utility model;
fig. 4 is a schematic cross-sectional view of a frame of a fixed clamping end of the structure of the present utility model.
In the figure: 1. rotating a hand wheel; 2. a worm wheel; 3. a worm gear reducer; 4. clamping the mold; 5. a frame; 6. the steel wire rope clamps the movable end; 7. an adjusting hand wheel; 8. a transmission shaft; 9. a bearing; 10. a fixed clamping end frame; 11. a three-jaw chuck mounting plate; 12. a three-jaw chuck; 13. a hand wheel transition shaft; 15. a handle; 16. a ball screw; 17. moving the guide plate; 18. a fixed shaft; 19. a movable clamping end frame; 20. a nut; 21. a screw rod protecting cover; 22. a worm.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a steel wire rope quick-dismantling device which comprises a frame 5, a steel wire rope clamping moving structure, a steel wire rope clamping rotating structure and steel wire rope clamping dies 4.
The steel wire rope clamping moving structure comprises a ball screw 16, a screw 20, a moving clamping end frame 19, two moving guide plates 17, a fixed shaft 18 and a three-jaw chuck 12.
The ball screw 16 is movably connected with the middle part of one end of the top of the frame 5, the movable guide plate 17 is fixedly connected with the top of the end of the frame 5, the ball screw 16 is positioned between the two movable guide plates 17, the outer ring of the ball screw 16 is in threaded connection with the screw 20, the top of the screw 20 is fixedly connected with the movable clamping end frame 19, the movable guide plate 17 is in contact with the movable clamping end frame 19, and when the ball screw 16 rotates, the screw 20 can move in the direction of the ball screw 16.
The middle part on the top end of the movable clamping end frame 19 is fixedly connected with a fixed shaft 18, one end, close to a wire rope clamping rotary structure, of the fixed shaft 18 is fixedly connected with a three-jaw chuck mounting disc 11, the other end of the three-jaw chuck mounting disc 11 is fixedly connected with a three-jaw chuck 12, and the wire rope clamping rotary structure utilizes the three-jaw chuck 12 to fix the wire rope clamping die 4.
The steel wire rope clamping moving structure further comprises an adjusting hand wheel 7 and a screw rod protecting cover 21, and one end, far away from the steel wire rope clamping rotating structure, of the ball screw 16 is fixedly connected with the adjusting hand wheel 7.
One end of the nut 20, which is close to the steel wire rope clamping and rotating structure, is fixedly connected with a screw rod protecting cover 21, the other end of the screw rod protecting cover 21 is fixedly connected with the frame 5, and the ball screw 16 is movably connected with the inner cavity of the screw rod protecting cover 21.
As can be seen from the above description of the wire rope clamping and moving structure, the rotation of the adjusting hand wheel 7 can drive the ball screw 16 to rotate, the distance between the wire rope clamping and moving structure and the wire rope clamping and rotating structure can be changed, and the screw protection cover 21 can protect the ball screw 16.
The wire rope clamps the rotating structure worm 22, the worm wheel 2, the transmission shaft 8, the three-jaw chuck 12, the worm wheel and worm speed reducer 3 and the fixed clamping end frame 10.
The bottom of both worm gear reducer 3 and fixed clamping end frame 10 is connected with the top fixed connection of frame 5 other end, the middle part on fixed clamping end frame 10 top is connected with transmission shaft 8 through bearing 9, transmission shaft 8 is close to wire rope and presss from both sides tight moving structure's one end and pass through three-jaw chuck mounting disc 11 and three-jaw chuck 12 fixed connection, another wire rope presss from both sides tight mould 4 and is connected with wire rope clamping rotating structure through this three-jaw chuck 12, the outer lane fixedly connected with worm wheel 2 of transmission shaft 8 other end, the output shaft end of worm gear reducer 3 and the middle part fixed connection of transmission shaft 8 this end.
The worm 22 is movably connected with the top of the end of the frame 5, the worm 22 is meshed with the worm wheel 2, the middle part of one end of the worm 22 is fixedly connected with a hand wheel transition shaft 13, and the other end of the hand wheel transition shaft 13 is fixedly connected with a rotary hand wheel 1.
Through the above description of the steel wire rope clamping and rotating structure, the transmission shaft 8 can drive the three-jaw chuck 12 to rotate when rotating, and the telescopic mechanism can easily rotate the wire rope to be unpinned in the opposite direction by using the principle of worm and gear labor saving, so that the wire rope can be unpinned rapidly.
The utility model sets two modes to drive the transmission shaft 8 to rotate, namely the transmission shaft 8 can directly rotate through the worm and gear speed reducer 3 and rotate through a worm and gear labor-saving structure, and the worm can rotate through manpower, so that the adaptability of the device is improved.
In one embodiment of the utility model, the rotary hand wheel 1 is a round rim hand wheel, and the other end of the rotary hand wheel 1 is fixedly connected with a handle 15.
To sum up: when the steel wire rope quick-strand-removing device is used, one end of a steel wire rope to be removed is clamped by adopting a proper clamping die 4, the clamping die 4 is clamped by utilizing a three-jaw chuck 12, an adjusting hand wheel 7 is rotated, the clamping moving end of the steel wire rope is adjusted to a proper position, the steel wire rope to be removed is straightened, the hand wheel 1 is rotated or a worm gear reducer 3 is started by rotation, a transmission shaft 8 drives one end of the steel wire rope to rotate, and the steel wire rope is rotated in the opposite direction to the rotation direction of the steel wire rope according to the rotation direction of the steel wire rope to be removed, so that a plurality of strands of steel wire ropes are detached from a twisted state. The device can also realize the quick disassembly of single strand steel wire, and the operation and use method is the same as the strand disassembly operation, thereby rapidly realizing the manufacture of the test steel wire sample.
Standard parts used in the present utility model can be purchased from the market, the special-shaped parts can be customized according to the descriptions of the specification and the drawings, the specific connection modes of the parts are conventional means such as bolts, rivets, welding and the like which are mature in the prior art, and the machines, the parts and the equipment are conventional models in the prior art, so that details which are not described in detail in the specification belong to the prior art which is well known to the person skilled in the art, and although the embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principle and spirit of the present utility model, and the scope of the present utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a wire rope quick strand breaking device, includes frame (5), wire rope clamp moving structure, wire rope clamp rotating structure and wire rope clamp mould (4), its characterized in that: one end of the top of the frame (5) is provided with a steel wire rope clamping moving structure, and the other end of the top of the frame (5) is provided with a steel wire rope clamping rotating structure;
the steel wire rope clamping moving structure comprises a ball screw (16) movably connected with the middle part of the top of the frame (5), a screw (20) in threaded connection with the ball screw (16), a movable clamping end frame (19) fixedly connected with the top of the screw (20), a fixed shaft (18) fixedly connected with the movable clamping end frame (19), a three-jaw chuck (12) fixedly connected with the fixed shaft (18) and a movable guide plate (17) contacted with the movable clamping end frame (19), wherein the movable guide plate (17) is fixedly connected with the top of the frame (5);
the steel wire rope clamping and rotating structure comprises a worm (22) movably connected with the top of the frame (5), a transmission shaft (8) movably connected with the top of the frame (5) and meshed with the worm (22), and a three-jaw chuck (12) fixedly connected with one end, close to the steel wire rope clamping and moving structure, of the transmission shaft (8), a worm gear reducer (3) is fixedly connected with the top of the frame (5), and the tail end of an output shaft of the worm gear reducer (3) is fixedly connected with the other end of the transmission shaft (8);
the steel wire rope clamping die (4) is fixedly connected with the three-jaw chuck (12).
2. The rapid wire rope stranding apparatus of claim 1, wherein: and one end, far away from the steel wire rope clamping and rotating structure, of the ball screw (16) is fixedly connected with an adjusting hand wheel (7).
3. The rapid wire rope stranding apparatus of claim 1, wherein: one end of the screw nut (20) close to the steel wire rope clamping and rotating structure is fixedly connected with a screw rod protecting cover (21), the other end of the screw rod protecting cover (21) is fixedly connected with the frame (5), and the ball screw (16) is movably connected with an inner cavity of the screw rod protecting cover (21).
4. The rapid wire rope stranding apparatus of claim 1, wherein: the outer ring of transmission shaft (8) one end fixedly connected with worm wheel (2) with worm (22) meshing, the other end of transmission shaft (8) and one end of fixed axle (18) all fixedly connected with three-jaw chuck mounting disc (11), three-jaw chuck (12) and three-jaw chuck mounting disc (11) fixed connection.
5. The rapid wire rope stranding apparatus of claim 1, wherein: the steel wire rope clamping and rotating structure comprises a fixed clamping end frame (10) fixedly connected with the top of the frame (5), and the inner cavity of the fixed clamping end frame (10) is connected with a transmission shaft (8) through a bearing (9).
6. The rapid wire rope stranding apparatus of claim 1, wherein: the middle part of one end of the worm (22) is fixedly connected with a hand wheel transition shaft (13), and the other end of the hand wheel transition shaft (13) is fixedly connected with a rotating hand wheel (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320558416.XU CN219862102U (en) | 2023-03-21 | 2023-03-21 | Quick wire rope strand removing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320558416.XU CN219862102U (en) | 2023-03-21 | 2023-03-21 | Quick wire rope strand removing device |
Publications (1)
Publication Number | Publication Date |
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CN219862102U true CN219862102U (en) | 2023-10-20 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320558416.XU Active CN219862102U (en) | 2023-03-21 | 2023-03-21 | Quick wire rope strand removing device |
Country Status (1)
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CN (1) | CN219862102U (en) |
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2023
- 2023-03-21 CN CN202320558416.XU patent/CN219862102U/en active Active
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