CN219856137U - Automatic production line for packing metal crushed materials - Google Patents
Automatic production line for packing metal crushed materials Download PDFInfo
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- CN219856137U CN219856137U CN202320851400.8U CN202320851400U CN219856137U CN 219856137 U CN219856137 U CN 219856137U CN 202320851400 U CN202320851400 U CN 202320851400U CN 219856137 U CN219856137 U CN 219856137U
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- 239000000463 material Substances 0.000 title claims abstract description 80
- 239000002184 metal Substances 0.000 title claims abstract description 65
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 65
- 238000012856 packing Methods 0.000 title claims abstract description 63
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 238000005303 weighing Methods 0.000 claims abstract description 29
- 238000012546 transfer Methods 0.000 claims abstract description 4
- 238000009826 distribution Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 6
- 239000007769 metal material Substances 0.000 claims description 5
- 238000002372 labelling Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to an automatic production line for packing metal crushed materials, which is characterized in that a plurality of hydraulic packing machines are arranged to form a hydraulic packing operation area; the metal crushed material feeder is connected with each hydraulic packer in the hydraulic packing operation area through a feeding conveying line; a material distributing device is arranged in the feeding conveying line and distributes and conveys the metal crushed materials to different hydraulic baling presses; the hydraulic packer is a three-way hydraulic packer, and a weighing and feeding device is arranged above a feeding bin of the hydraulic packer; a discharging conveying line is arranged on the discharging side of the hydraulic packer, and a block lifting mechanical arm is arranged between the discharging conveying line and the hydraulic packer; the end of ejection of compact transfer chain is equipped with a packet warehouse. The automatic feeding and packing device for the metal crushed materials realizes automatic feeding and packing operation of the metal crushed materials, automatically discharges metal package blocks, greatly saves labor and improves production efficiency.
Description
Technical Field
The utility model relates to a full-automatic production line for packing metal crushed materials, which can realize continuous and automatic production operation of a plurality of hydraulic packing machines and belongs to the field of mechanical equipment.
Background
The hydraulic packer, especially the horizontal hydraulic packer, as shown in a hydraulic packer of Chinese patent publication No. CN110281566A, mainly adopts a door cover to realize the compression in the up-down direction, adopts a side pressure head to perform the compression in the front-back direction, and finally adopts a main pressure head at two sides to perform the compression in the left-right direction, so as to compress the recovered waste metals (mainly iron and steel) for a plurality of times to form waste metal bales, thereby being convenient for storage and transportation and being convenient for smelting plants to re-smelt and use.
The packing process of the hydraulic packer is fully automatic, and after the crushed metal materials enter the bin, the three-way pressure head of the packer acts sequentially to compress the crushed metal materials into square metal packing blocks; but the feeding and discharging of the hydraulic packer are mostly dependent on manual operation at present, which is time-consuming and labor-consuming and has high labor intensity.
With the large-scale production of crushing and packing of waste metals, the number of hydraulic packing machines is increased, and the number of operators matched with the hydraulic packing machines is also greatly increased; for this situation, it is necessary to design a set of automatic production line to assist the production of the hydraulic baler, thereby saving the number of workers, reducing the labor intensity of the workers, reducing the production labor cost and improving the production efficiency.
Disclosure of Invention
The utility model aims to provide an automatic production line for packing metal crushed materials, which is used for reducing the labor intensity of workers, saving the labor quantity, reducing the labor cost in production and improving the production efficiency through automatic equipment.
In order to achieve the aim, the utility model provides an automatic production line for packing metal crushed materials, which is characterized in that a plurality of hydraulic packing machines are arranged to form a hydraulic packing operation area;
the metal crushed material feeder is connected with each hydraulic packer in the hydraulic packing operation area through a feeding conveying line;
a material distributing device is arranged in the feeding conveying line and distributes and conveys the metal crushed materials to different hydraulic baling presses;
a weighing and feeding device is arranged above the feeding bin of the hydraulic packer;
the end of the feeding conveying line is arranged above the feeding side of the weighing and feeding device; a feeding bin of the hydraulic packer is arranged below the discharging side of the weighing and feeding device;
a discharging conveying line is arranged on the discharging side of the hydraulic packer, and a block lifting mechanical arm is arranged between the discharging conveying line and the hydraulic packer; the end of ejection of compact transfer chain is equipped with a packet warehouse.
As a further improvement of the utility model, the metal crushed material feeder is connected with a plurality of crushed material finished product bins;
the crushed material finished product bin inputs metal crushed materials into a feeding conveying line through a vibration feeder.
As a further improvement of the utility model, the material distributing device in the material feeding conveying line is a material distributing conveying belt machine;
the material distribution conveyor belt is a forward and backward rotation conveyor belt;
and two ends of the material distribution conveyor belt are respectively connected with the material feeding conveyor belt which is conveyed to different hydraulic packing machines.
As a further improvement of the utility model, 2 hydraulic balers are combined into a group, which are connected by a feed conveyor;
the feeding conveyor is a positive and negative rotation conveyor, and two ends of the feeding conveyor are respectively connected with the feeding sides of the weighing and feeding devices above different hydraulic packing machines;
the upper middle of the feeding conveyor is connected with a feeding machine.
Furthermore, a buffer storage bin is arranged at the feeding end of the feeding machine;
the feeding machine is connected with the feeding conveying line through the buffer storage bin.
As a further improvement of the utility model, the ladle block lifting mechanical arm is a cantilever crane;
the swing arm of the block hoisting mechanical arm can swing between a discharging bin and a discharging conveying line of the hydraulic packer;
and a lifting device is arranged at the tail end of the swing arm.
As a further improvement of the utility model, the rear section of the discharging conveying line is provided with a ladle block weighing system.
As a further improvement of the utility model, the rear section of the discharging conveying line is provided with an automatic labeling machine.
According to the automatic production line for packing the metal crushed materials, a weighing and feeding device is arranged above a hydraulic packing machine, and then the weighing and feeding device of the hydraulic packing machine is automatically conveyed and fed by arranging a set of feeding conveying lines; the weighing and feeding device automatically feeds the hydraulic packer according to the working condition of the hydraulic packer; the metal package blocks which are compressed and packed can be automatically taken out from the hydraulic packing machine, then put on a discharge conveying line arranged on the side, finally output to the tail end and stacked into a package block warehouse. The automatic production line for packing the metal crushed materials realizes automatic feeding and packing operation of the metal crushed materials, and automatically discharges metal package blocks, so that labor is greatly saved; and the production efficiency is further improved through intelligent material allocation.
Drawings
FIG. 1 is a diagram showing the overall structure of an automatic production line for packing crushed metal materials according to the present utility model;
FIG. 2 is a schematic diagram of a feed device of a hydraulic baler;
reference numerals: a metal crushed material feeder 11, a crushed material finished product bin 12 and a vibration feeder 13;
a first conveyor belt 21, a second conveyor belt 22, a third conveyor belt 23, a # 1 feeder 24, a fourth conveyor belt 25, a fifth conveyor belt 26, a # 2 feeder 27, a distribution conveyor belt 28, and a feed conveyor 29;
rotating the material distributing device 31 and the cache bin 32;
a weighing and feeding device 4; hydraulic balers 5, 1# hydraulic baler 51, 2# hydraulic baler 52, 3# hydraulic baler 53, 4# hydraulic baler 54;
a block hoisting mechanical arm 6; the first package chain plate conveyor 71, the second package chain plate conveyor 72, the weighing system 73, the automatic labeling machine 74, the tail end conveying roller way 75 and the package taking platform 76; and a packet warehouse 8.
Detailed Description
The following describes the embodiments of the present utility model in further detail with reference to the drawings.
The utility model relates to an automatic production line for packing metal crushed materials, the whole layout is shown in fig. 1, a packing operation area is formed by a plurality of hydraulic packing machines 5, 4 hydraulic packing machines 5 which are arranged side by side are shown in the drawing of the embodiment, namely a 1# hydraulic packing machine 51, a 2# hydraulic packing machine 52, a 3# hydraulic packing machine 53 and a 4# hydraulic packing machine 54, and particularly a group of 2 hydraulic packing machines 5 are connected with a set of feeding conveying lines. The metal crushing material feeder 11 is connected with all the hydraulic packing machines 5 through a set of automatic conveying lines, and automatically feeds the hydraulic packing machines 5.
The metal crushed material feeder 11 is connected with a crushing operation area, the metal crushed materials produced by the crusher are conveyed, and before entering the conveying line, the metal crushed material feeder 11 is connected with a crushed material finished product bin 12, and metal crushed materials are buffered in the crushed material finished product bin; a vibrating feeder 13 is arranged at the outlet of the crushed material finished product bin 12, and the crushed metal material is vibrated and dispersed and then is input into a conveying line; in the drawing of the embodiment, 2 crushing material finished product bins 12 and 2 vibration feeders 13 are arranged in parallel, and the number of the crushing material finished product bins is matched with the production speed of the final hydraulic packer 5, and the number of the crushing material finished product bins and the number of the vibration feeders can be increased or decreased in a matched manner.
The outlet of the vibration feeder 13 is the initial position of the conveying line and is provided with a first conveying belt conveyor 21; then a second conveying belt conveyor 22 and a third conveying belt conveyor 23 are sequentially arranged to convey and transfer the metal crushed materials; a rotary distributing device 31 is further arranged between the first conveyor belt 21 and the second conveyor belt 22, and when the hydraulic packer is not used for processing materials conveyed on the conveyor belts, the rotary distributing device 31 is utilized for distributing, so that a discharging effect is achieved.
The tail end of the third conveyor belt 23 is provided with a material-distributing conveyor belt 28 which can rotate forward and backward and bidirectionally convey the metal crushed materials; one end of the material distribution conveyor belt 28 is conveyed to the areas of the No. 1 hydraulic packer 51 and the No. 2 hydraulic packer 52, and the other end of the material distribution conveyor belt 28 is conveyed to the areas of the No. 3 hydraulic packer 53 and the No. 4 hydraulic packer 54; the split conveyor belt 28 selectively rotates forward or reverse depending on the production feed requirements to deliver the crushed metal to different hydraulic baling press operating areas. Specifically, the front side of the distributing conveyor belt 28 is connected to the # 1 feeding machine 24, and the rear side of the distributing conveyor belt 28 is sequentially connected to the fourth conveyor belt 25 and the fifth conveyor belt 26, and finally connected to the # 2 feeding machine 27. The feeding ends of the No. 1 feeding machine 24 and the No. 2 feeding machine 27 are respectively provided with a buffer storage bin 32, metal crushed materials entering the feeding machine are buffered, the buffer storage bins 32 can adopt a double-screw conveyor, materials can be stored, and the discharging rhythm is controlled through setting of the material level; and the discharge ends of the No. 1 feeding machine 24 and the No. 2 feeding machine 27 are respectively corresponding to the 2 hydraulic packing machines 5, and the 2 hydraulic packing machines 5 are connected through a feeding conveyor 29. The feeding conveyor 29 is a bidirectional conveyor capable of rotating forward and backward, and two ends of the feeding conveyor are respectively connected with the feeding bins of the 2 hydraulic baling presses 5; the middle of the feeding conveyor 29 is connected with the discharge ends of the 1# feeding machine 24 and the 2# feeding machine 27, and after the metal crushed materials are conveyed to the middle part of the feeding conveyor 29 by the feeding machines (the 1# feeding machine 24 and the 2# feeding machine 27), the feeding conveyor 29 rotates forward or reversely according to the production progress, and the metal crushed materials are conveyed to the left hydraulic packer 5 or the right hydraulic packer 5.
As shown in fig. 2, the feeding conveyor 29 is located above the hydraulic packer 5, a weighing and feeding device 4 is arranged between the feeding conveyor 29 and the hydraulic packer, the metal crushed material is conveyed to the upper side of the weighing and feeding device 4 by the feeding conveyor 29 and then falls into the weighing and feeding device 4, and when receiving materials, the weighing and feeding device 4 is in a horizontal position, and the materials are weighed in real time while receiving materials; when the set weight is reached, the feeding conveyor 29 stops working or works reversely as required to convey materials to the weighing and feeding device 4 on the other side; the discharging side of the weighing and feeding device 4 is positioned right above the bin of the hydraulic packing machine 5, when the hydraulic packing machine 5 finishes packing operation and empties the bin, the weighing and feeding device 4 is controlled to rotate, and then the metal crushed materials can be dumped into the bin of the hydraulic packing machine 5. The weighing and feeding device 4 can buffer and temporarily store the metal crushed materials, and prepare the metal crushed materials in advance, so that the feeding speed of the hydraulic packer 5 is increased. The specific structure and working principle of the weighing and charging device 4 can refer to a weighing and classifying and dumping device with a Chinese patent publication number of CN 113200156A.
The discharging side of the hydraulic packer 5 is provided with a discharging conveying line and a block lifting mechanical arm 6 for transferring the metal blocks. Specifically, the ladle block lifting mechanical arm 6 is a cantilever crane, the swing arm of the ladle block lifting mechanical arm can swing between the discharging bin and the discharging conveying line of the hydraulic packer 5, a lifting device such as a lifting arm or an electric hoist is arranged at the tail end of the swing arm, an electromagnet is arranged at the bottom of the swing arm, a metal ladle block can be sucked, then the metal ladle block is lifted by the lifting device, taken out from the hydraulic packer 5, rotated to the region of the discharging conveying line and released, and the metal ladle block is put on the discharging conveying line, so that automatic discharging of the hydraulic packer 5 is realized. The specific structure and working principle of the lifting mechanical arm 6 can refer to a cantilever crane with a Chinese patent publication number of CN 105174078A.
The discharging conveying line specifically comprises a first package block chain plate conveyor 71 and a second package block chain plate conveyor 72; the first package chain plate conveyor 71 connects the discharging sides of the hydraulic packing machines 5 together, and all packed metal package blocks are directly transferred to the first package chain plate conveyor 71; the tail end of the first package chain plate conveyor 71 is connected with a second package chain plate conveyor 72 for further transferring the metal package; the end of the second package chain plate conveyor 72 is provided with a package weighing system 73 for weighing the metal package on line, then an automatic labeling machine 74 is further arranged on the edge, the metal package is automatically labeled, production information of the metal package such as metal composition, weight and the like is recorded, and the subsequent targeted use of the metal package is facilitated. A terminal conveying roller way 75 and a ladle pickup platform 76 are arranged at the rear side of the weighing system 73, and the metal ladle blocks are finally output. At the ladle removing platform 75, the metal ladle is removed by an automatic mechanical arm, or a worker operating a crane, and stacked in the ladle warehouse 8 as needed.
While the preferred embodiments of the present utility model have been described in detail, the present utility model is not limited to the embodiments described above, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present utility model, and these are intended to be included in the scope of the present utility model as defined in the appended claims.
Claims (8)
1. The automatic production line for packing the metal crushed materials is characterized in that a plurality of hydraulic packing machines are arranged to form a hydraulic packing operation area;
the metal crushed material feeder is connected with each hydraulic packer in the hydraulic packing operation area through a feeding conveying line;
a material distributing device is arranged in the feeding conveying line and distributes and conveys the metal crushed materials to different hydraulic baling presses;
a weighing and feeding device is arranged above the feeding bin of the hydraulic packer;
the end of the feeding conveying line is arranged above the feeding side of the weighing and feeding device; a feeding bin of the hydraulic packer is arranged below the discharging side of the weighing and feeding device;
a discharging conveying line is arranged on the discharging side of the hydraulic packer, and a block lifting mechanical arm is arranged between the discharging conveying line and the hydraulic packer; the end of ejection of compact transfer chain is equipped with a packet warehouse.
2. The automatic production line for packing metal crushed materials according to claim 1, wherein the metal crushed material feeder is connected with a plurality of crushed material finished product bins;
the crushed material finished product bin inputs metal crushed materials into a feeding conveying line through a vibration feeder.
3. The automatic production line for packing metal crushed materials according to claim 1, wherein the material distributing device in the feeding conveying line is a material distributing conveying belt conveyor;
the material distribution conveyor belt is a forward and backward rotation conveyor belt;
and two ends of the material distribution conveyor belt are respectively connected with the material feeding conveyor belt which is conveyed to different hydraulic packing machines.
4. The automatic production line for packing crushed metal materials according to claim 1, wherein 2 hydraulic packing machines are combined into a group and connected by a feeding conveyor;
the feeding conveyor is a positive and negative rotation conveyor, and two ends of the feeding conveyor are respectively connected with the feeding sides of the weighing and feeding devices above different hydraulic packing machines;
the upper middle of the feeding conveyor is connected with a feeding machine.
5. The automatic production line for packing metal crushed materials according to claim 4, wherein a buffer bin is arranged at the feeding end of the feeding machine;
the feeding machine is connected with the feeding conveying line through the buffer storage bin.
6. The automatic production line for packing metal crushed materials according to claim 1, wherein the block-packing lifting mechanical arm is a cantilever crane;
the swing arm of the block hoisting mechanical arm can swing between a discharging bin and a discharging conveying line of the hydraulic packer;
and a lifting device is arranged at the tail end of the swing arm.
7. The automatic production line for packing metal crushed materials according to claim 1, wherein a packing weighing system is arranged at the rear section of the discharging conveying line.
8. The automatic production line for packing metal crushed materials according to claim 1 or 7, wherein the rear section of the discharging conveyor line is provided with an automatic labeling machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320851400.8U CN219856137U (en) | 2023-04-17 | 2023-04-17 | Automatic production line for packing metal crushed materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320851400.8U CN219856137U (en) | 2023-04-17 | 2023-04-17 | Automatic production line for packing metal crushed materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219856137U true CN219856137U (en) | 2023-10-20 |
Family
ID=88326034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320851400.8U Active CN219856137U (en) | 2023-04-17 | 2023-04-17 | Automatic production line for packing metal crushed materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219856137U (en) |
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2023
- 2023-04-17 CN CN202320851400.8U patent/CN219856137U/en active Active
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