CN219853467U - Pump body machining line - Google Patents
Pump body machining line Download PDFInfo
- Publication number
- CN219853467U CN219853467U CN202321131382.2U CN202321131382U CN219853467U CN 219853467 U CN219853467 U CN 219853467U CN 202321131382 U CN202321131382 U CN 202321131382U CN 219853467 U CN219853467 U CN 219853467U
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- CN
- China
- Prior art keywords
- pump body
- processing
- machine case
- filter screen
- machining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003754 machining Methods 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 76
- 238000012545 processing Methods 0.000 claims abstract description 59
- 238000005507 spraying Methods 0.000 claims abstract description 27
- 238000012546 transfer Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 abstract description 39
- 239000007788 liquid Substances 0.000 abstract description 21
- 238000013461 design Methods 0.000 abstract description 14
- 238000005406 washing Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000010330 laser marking Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a pump body machining line which comprises a feeding station, a discharging station, a first machining mechanism, a second machining mechanism, a third machining mechanism, a fourth machining mechanism, a fifth machining mechanism, a transferring mechanism and a cleaning mechanism, wherein the cleaning mechanism comprises a machine case, a clamping rotating assembly, a liquid collecting box, a cover body arranged above the machine case, an upper spraying assembly arranged in the cover body and used for spraying a pump body from above, a side spraying assembly arranged in the machine case and used for spraying the pump body from below, and a filter screen arranged in the machine case and positioned below the clamping rotating assembly, and the liquid collecting box, the side spraying assembly, the liquid collecting box and the upper spraying assembly form a loop. The advantages are that: can effectually accomplish the processing to the pump body to, the structural design and the concrete implementation of wiper mechanism can effectually wash the piece in the pump body and collect the piece in time, and guarantee the washing liquid backward flow, thereby ensure that each processing agency is clean at the pump body surface when processing.
Description
Technical Field
The utility model relates to the field of pump body machining, in particular to a pump body machining line.
Background
In the process of manufacturing the pump body, the outer periphery, the inner periphery, the end face, the positive hole and the side hole of the pump body need to be machined. In the existing processing equipment, the periphery, the inner periphery, the end face, the positive hole and the side hole of the whole processing equipment are cleaned after being processed, so that the processing precision is reduced. And the structural design of the cleaning mechanism is too simple, so that the collection and treatment of the scraps are inconvenient.
For example, the disclosed pump shaft digital production line system comprises a core walking machine, a flat milling machine, a grinding machine, a cleaning machine, a machining center, a transition material rack, a laser marking machine, a straightening machine and an AGV transferring material rack sequentially arranged along the pump shaft production process, wherein the cleaning machine, the machining center and the transition material rack are arranged in the working radius of a machining center transfer robot, and the transition material rack, the laser marking machine, the straightening machine and the AGV transferring material rack are arranged in the working radius of the straightening machine transfer robot. The FMS system of the pump shaft digital production line can finish the production of nearly 600 types of pump shafts, production tasks are respectively carried out in the form of orders, specific processing drawings are standard processing, data of each production device are collected and monitored in a centralized mode, inspection data are collected and stored in a database in real time and displayed on a billboard, and a plurality of production lines are used for fusing the production and the operation mode of manual production after redundant faults are generated.
When the pump shaft digital production line system is in actual use, the pump shaft is cleaned after milling, polishing and the like are finished, so that scraps generated in the previous processing procedure can still remain on the surface of the pump when the pump is processed by the independent processing station, and the processing precision is reduced.
In view of this, it is necessary to provide a pump body machining line.
Disclosure of Invention
The pump body machining line provided by the utility model effectively solves the problem that the existing pump machining equipment is low in pump machining precision due to the lack of cleaning of semi-finished products of a single machining station.
The technical scheme adopted by the utility model is as follows: the utility model provides a pump body processing line, includes feed station and ejection of compact station, still including be used for carrying out the processing mechanism of a processing to the pump body periphery, be used for carrying out the processing mechanism of No. two to the pump body inner periphery, be used for carrying out the processing mechanism of No. three to the pump body terminal surface, be used for carrying out the processing mechanism of No. four to the pump body positive hole, be used for carrying out the processing mechanism of No. five to the pump body side opening, at least one is used for carrying out the transfer mechanism that shifts to the pump body and at least one is used for carrying out abluent wiper mechanism to the pump body, wiper mechanism includes the machine case, be used for the centre gripping rotary part of centre gripping pump body, the collection box of setting in the machine case below, the cover body of setting in the machine case top, set up in the cover body be used for spraying from the top to the pump body in the cover body spray the subassembly, set up at the machine case be used for spraying from the side below the filter screen of side spraying the pump body, set up in the machine case and be located centre gripping rotary part below, collection box and side spraying subassembly, collection box all form the return circuit with last spraying subassembly.
Further is: the clamping rotating assembly comprises a cylinder clamping jaw, a mounting seat arranged on the chassis, a bearing seat arranged on the mounting seat, a ball bearing arranged in the bearing seat, a rotating shaft sleeved in the ball bearing and a motor fixedly arranged on the mounting seat, wherein the output end of the motor is fixedly connected with one end of the rotating shaft, and the cylinder body of the cylinder clamping jaw is fixedly connected with the other end of the rotating shaft.
Further is: the inside slope of machine case is provided with the guide plate, the filter screen is provided with the one deck at least, the filter screen is located the guide plate below.
Further is: the machine case is internally provided with a mounting frame for placing a filter screen, and the lower end of the mounting frame is provided with a funnel which contracts downwards.
Further is: the machine case includes the support body and sets up at support body curb plate all around, the curb plate with the support body can dismantle the connection, the filter screen includes the metal mesh, sets up at the baffle of metal mesh lateral part, sets up the handle on the baffle, the installing frame including the dull and stereotyped that is used for placing the baffle and with dull and stereotyped outside bending riser, the cover body includes body, lifter plate and is used for driving the cylinder that the lifter plate goes up and down, be provided with the feed inlet that is used for with the lifter plate adaptation on the body.
The utility model has the beneficial effects that: can effectually accomplish the processing to the pump body to, the structural design and the concrete implementation of wiper mechanism can effectually wash the piece in the pump body and collect the piece in time, and guarantee the washing liquid backward flow, thereby ensure that each processing agency is clean on the pump body surface when processing, improve the machining precision of pump.
Drawings
Fig. 1 is an overall schematic diagram of a pump body processing line according to an embodiment of the present utility model.
Fig. 2 is a schematic view of a cleaning mechanism of a pump body processing line according to an embodiment of the present utility model.
Fig. 3 is a schematic view of a cleaning mechanism for a pump body processing line according to an embodiment of the present utility model.
Fig. 4 is a schematic view of a clamping and rotating assembly of a cleaning mechanism of a pump body processing line according to an embodiment of the present utility model.
Fig. 5 is a schematic view of a filter screen and a mounting frame of a pump body processing line according to an embodiment of the present utility model.
Fig. 6 is an enlarged schematic view of the area a in fig. 5.
Fig. 7 is a schematic view of a filter screen and a mounting frame of a pump body processing line according to an embodiment of the present utility model.
Fig. 8 is a schematic view of a cover and a clamping and rotating assembly according to an embodiment of the present utility model.
Marked in the figure as: 1. a feed station; 2. a discharge station; 3. a first processing mechanism; 4. a second processing mechanism; 5. a third processing mechanism; 6. a fourth processing mechanism; 7. a fifth processing mechanism; 8. a transfer mechanism; 9. a cleaning mechanism; 91. a chassis; 92. clamping the rotating assembly; 93. a liquid collecting box; 94. a cover body; 95. an upper spray assembly; 96. a side spray assembly; 97. a filter screen; 921. a cylinder clamping jaw; 922. a mounting base; 924. a ball bearing; 925. a rotating shaft; 926. a motor; 98. a deflector; 99. a mounting frame; 90. a funnel; 911. a frame body; 912. a side plate; 971. a metal mesh; 972. a baffle; 973. a handle; 991. a flat plate; 992. a riser; 941. a body; 942. a lifting plate; 943. a cylinder;
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings.
As shown in fig. 1, 2 and 3, the pump body machining line provided by the embodiment of the utility model comprises a feeding station 1, a discharging station 2, a first machining mechanism 3 for machining the outer periphery of the pump body, a second machining mechanism 4 for machining the inner periphery of the pump body, a third machining mechanism 5 for machining the end face of the pump body, a fourth machining mechanism 6 for machining the right hole of the pump body, a fifth machining mechanism 7 for machining the side hole of the pump body, at least one transfer mechanism 8 for transferring the pump body and at least one cleaning mechanism 9 for cleaning the pump body, wherein the cleaning mechanism 9 comprises a machine box 91, a clamping rotating assembly 92 for clamping the pump body, a liquid collecting box 93 arranged below the machine box 91, a cover body 94 arranged above the machine box 91, an upper spraying assembly 95 arranged in the cover body 94 for spraying the pump body from above, a side assembly 96 arranged in the machine box 91 for spraying the pump body from below, a box 97 arranged in the machine box 91 and positioned below the clamping rotating assembly 92, and the side spraying assemblies 96 and 93 form a liquid collecting circuit.
In actual use, the pump body is transferred from the feeding station 1 to the first processing mechanism 3 through the transfer mechanism 8, the outer periphery of the pump body is processed through the first processing mechanism 3, then the pump body is transferred from the first processing mechanism 3 to the fourth processing mechanism 6 through the transfer mechanism 8, the pump body is transferred to the second processing mechanism 4 to process the inner periphery after the cleaning is finished, the pump body is transferred from the second processing mechanism 4 to the cleaning mechanism 9 through the transfer mechanism 8 after the inner periphery is finished, the pump body is transferred from the cleaning mechanism 9 to the third processing mechanism 5 through the transfer mechanism 8 after the cleaning is finished, the pump body is transferred from the third processing mechanism 5 to the cleaning mechanism 9 through the transfer mechanism 8 after the cleaning is finished, the pump body is transferred from the cleaning mechanism 9 to the fourth processing mechanism 6 through the transfer mechanism 8, the positive hole of the pump body is transferred from the cleaning mechanism 9 to the fifth processing mechanism 7 to the processing mechanism 8 after the cleaning is finished, the pump body is transferred from the fifth processing mechanism 8 to the cleaning mechanism 9 after the transfer mechanism 8 is finished, and the pump body is transferred from the side hole to the cleaning mechanism 2 after the cleaning is finished. When the cleaning mechanism 9 cleans, the pump body is clamped through the clamping rotating assembly 92, then the clamping rotating assembly 92 drives the pump body to rotate, the upper spraying assembly 95 sprays cleaning liquid from the upper side to the pump body, the side spraying assembly 96 sprays cleaning liquid from the side lower side to the pump body, so that processing scraps in the pump body are washed away, scraps are collected in the filter screen 97, meanwhile, the cleaning liquid of the upper spraying assembly 95 and the lower spraying assembly cleans the pump body and then flows to the liquid collecting box 93 along the filter screen 97, and the cleaning liquid in the liquid collecting box 93 flows to the upper spraying assembly 95 and the side spraying assembly 96 under the action of the external pressure pump.
Among the above-mentioned design, can effectually accomplish the processing to the pump body to, the structural design and the concrete implementation of wiper mechanism 9 can effectually wash the piece in the pump body and collect the piece in time, and guarantee the washing liquid backward flow, thereby ensure that each processing agency is clean on the pump body surface when processing, improve the machining precision of pump.
Specifically: as shown in fig. 4, the clamping and rotating assembly 92 includes a cylinder clamping jaw 921, a mounting seat 922 disposed on the chassis 91, a bearing seat disposed on the mounting seat 922, a ball bearing 924 disposed in the bearing seat, a rotating shaft 925 sleeved in the ball bearing 924, and a motor 926 fixedly disposed on the mounting seat 922, wherein an output end of the motor 926 is fixedly connected with one end of the rotating shaft 925, and a cylinder body of the cylinder clamping jaw 921 is fixedly connected with the other end of the rotating shaft 925.
During actual use, the cylinder clamping jaw 921 clamps the pump body, and then the motor 926 drives the rotating shaft 925 to rotate, so that the cylinder clamping jaw 921 drives the pump body to synchronously rotate.
In the above design, the structural design and the specific embodiment of the clamping and rotating assembly 92 can effectively ensure the pump body to rotate continuously when being cleaned, so as to ensure that the surface of the pump body to be cleaned is large enough and remove metal scraps on the pump body as much as possible.
Specifically: as shown in fig. 3, a baffle 98 is obliquely disposed in the chassis 91, at least one layer of the filter screen 97 is disposed, and the filter screen 97 is located below the baffle 98.
In actual use, the cleaning liquid sprayed by the upper spraying assembly 95 splashes onto the guide plate 98 when spraying the pump body, and then flows to the middle part of the filter screen 97 along the guide plate 98.
In the above design, the structural design of the deflector 98 can prevent the cleaning solution splashed in the spraying process of the upper spraying assembly 95 from flowing to the connection between the cover 94 and the cabinet 91, so as to ensure that the cleaning solution can flow back.
Specifically: as shown in fig. 5, 6 and 7, a mounting frame 99 for placing the filter screen 97 is disposed in the cabinet 91, and a funnel 90 that is retracted downward is disposed at the lower end of the mounting frame 99.
In actual use, the filter screen 97 is mounted on the mounting frame 99, and the cleaning liquid flows from the pump body to the filter screen 97 and then flows to the liquid collecting tank 93 along the funnel 90.
In the above design, the mounting frame 99 and the design facilitate the mounting of the filter screen 97, and the structural design of the funnel 90 facilitates the concentrated flow of cleaning liquid back to the liquid collection tank 93.
Specifically: as shown in fig. 6, 7 and 8, the cabinet 91 includes a frame body 911 and a side plate 912 disposed around the frame body 911, the side plate 912 is detachably connected with the frame body 911, the filter screen 97 includes a metal mesh 971, a baffle 972 disposed on a side portion of the metal mesh 971, and a handle 973 disposed on the baffle 972, the mounting frame 99 includes a flat plate 991 for placing the baffle 972 and a riser 992 bent outside the flat plate 991, the cover 94 includes a body 941, a lifting plate 942, and a cylinder 943 for driving the lifting plate 942 to lift, and a material port adapted to the lifting plate 942 is disposed on the body 941.
In actual use, the cylinder 943 drives the lifting plate 942 to rise, then the mechanism 8 is transferred and the pump body is placed in the clamping and rotating assembly 92 from the material opening, then the cylinder 943 drives the lifting plate 942 to move down, so that the lifting plate 942 seals the material opening, and then cleaning is performed. The cleaning cylinder 943 drives the lifting plate 942 to rise so that the ports are opened, and the transfer mechanism 8 then removes the pump body from the gripping and rotating assembly 92. When the debris in the filter 97 needs to be cleaned, the side plate 912 positioned on one side of the handle 973 is opened, and then the handle 973 is held to lift the filter 97, and then the filter 97 is pulled out.
In the above design, the baffle 972 of the filter screen 97 is designed to reduce the flow rate of the filter holes of the filter screen 97 during filtration, so that the cleaning liquid is not accumulated and overflowed. The design of handle 973 facilitates cleaning filter 97.
It should be understood that the foregoing description is only illustrative of the present utility model and is not intended to limit the utility model to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (5)
1. Pump body processing line, including feed station (1) and ejection of compact station (2), its characterized in that: still including being used for processing the pump body periphery processing mechanism (3), be used for processing No. two processing mechanisms (4) of pump body inner periphery, be used for processing No. three processing mechanisms (5) of pump body terminal surface, be used for processing No. four processing mechanisms (6) of pump body positive hole, be used for processing No. five processing mechanisms (7) of pump body side opening, at least one be used for carrying out transfer mechanism (8) and be used for carrying out abluent wiper mechanism (9) to the pump body, wiper mechanism (9) include quick-witted case (91), be used for the centre gripping rotating component (92) of centre gripping pump body, set up header tank (93) in quick-witted case (91) below, set up in the cover body (94) that are used for spraying from the top to the pump body on spray subassembly (95), set up in machine case (91) be used for spraying from the side below to the side of pump body spray subassembly (96), set up in machine case (91) and be located centre gripping rotating component (92) lower wiper mechanism (9), header tank (93) and header tank (93) form and header tank (93) and header tank and spray circuit.
2. The pump body machining line according to claim 1, characterized in that: the clamping rotating assembly (92) comprises a cylinder clamping jaw (921), a mounting seat (922) arranged on the machine case (91), a bearing seat arranged on the mounting seat (922), a ball bearing (924) arranged in the bearing seat, a rotating shaft (925) sleeved in the ball bearing (924) and a motor (926) fixedly arranged on the mounting seat (922), wherein the output end of the motor (926) is fixedly connected with one end of the rotating shaft (925), and the cylinder body of the cylinder clamping jaw (921) is fixedly connected with the other end of the rotating shaft (925).
3. The pump body machining line according to claim 1, characterized in that: the machine case (91) is obliquely provided with a guide plate (98), the filter screen (97) is at least provided with one layer, and the filter screen (97) is positioned below the guide plate (98).
4. The pump body machining line according to claim 1, characterized in that: the filter screen box is characterized in that a mounting frame (99) for placing the filter screen (97) is arranged in the machine box (91), and a funnel (90) which is contracted downwards is arranged at the lower end of the mounting frame (99).
5. The pump body machining line of claim 4, wherein: the machine case (91) comprises a frame body (911) and side plates (912) arranged around the frame body (911), the side plates (912) are detachably connected with the frame body (911), the filter screen (97) comprises a metal net (971), a baffle plate (972) arranged on the side portion of the metal net (971) and a handle (973) arranged on the baffle plate (972), the mounting frame (99) comprises a flat plate (991) for placing the baffle plate (972) and a vertical plate (992) bent outside the flat plate (991), the cover body (94) comprises a body (941), a lifting plate (942) and a cylinder (943) for driving the lifting plate (942) to lift, and a material opening matched with the lifting plate (942) is arranged on the body (941).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321131382.2U CN219853467U (en) | 2023-05-11 | 2023-05-11 | Pump body machining line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321131382.2U CN219853467U (en) | 2023-05-11 | 2023-05-11 | Pump body machining line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219853467U true CN219853467U (en) | 2023-10-20 |
Family
ID=88339611
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321131382.2U Active CN219853467U (en) | 2023-05-11 | 2023-05-11 | Pump body machining line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219853467U (en) |
-
2023
- 2023-05-11 CN CN202321131382.2U patent/CN219853467U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |