CN219852558U - Door type double-head double-wire submerged arc welding machine convenient for replacing clamp - Google Patents
Door type double-head double-wire submerged arc welding machine convenient for replacing clamp Download PDFInfo
- Publication number
- CN219852558U CN219852558U CN202320452867.5U CN202320452867U CN219852558U CN 219852558 U CN219852558 U CN 219852558U CN 202320452867 U CN202320452867 U CN 202320452867U CN 219852558 U CN219852558 U CN 219852558U
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- submerged arc
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- pulling
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- 238000003466 welding Methods 0.000 title claims abstract description 152
- 238000004804 winding Methods 0.000 claims abstract description 16
- 238000005096 rolling process Methods 0.000 claims description 13
- 230000008859 change Effects 0.000 claims description 11
- 230000006698 induction Effects 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 13
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a door type double-head double-wire submerged arc welding machine device convenient for replacing clamps, which belongs to the technical field of submerged arc welding machines, wherein a second submerged arc welding machine is arranged at the top end of a first submerged arc welding machine, a joint scanning piece is arranged at the middle of the outer walls of the first submerged arc welding machine and the second submerged arc welding machine, a clamp pushing telescopic rod is arranged at the outer end of a pushing groove, a rotating motor is driven by the outer end of the pushing groove to automatically drive the rotating motor to rotate according to the joint size so as to weld the first submerged arc welding machine and the second submerged arc welding machine according to welding joints with different thicknesses, a driving motor is started to drive the rotating rod to rotate in the welding process, a winding roller is driven to wind a pull rope through the rotation of the rotating rod, and a sliding plate is pulled through the winding of the pull rope to move left and right.
Description
Technical Field
The utility model relates to a door type double-head double-wire submerged arc welding machine, in particular to a door type double-head double-wire submerged arc welding machine convenient for replacing a clamp, and belongs to the technical field of submerged arc welding machines.
Background
The submerged arc welding is a welding method by burning an electric arc under a flux layer, has the advantages of stable welding quality, high welding production efficiency, no arc light, little smoke dust and the like, and is a main welding method in the manufacture of important steel structures such as pressure vessels, pipe section manufacture, box beam columns and the like, and in recent years, although a plurality of high-efficiency and high-quality new welding methods are successively appeared, the application field of the submerged arc welding is not affected, the submerged arc welding accounts for about 10 percent from the perspective of the share of the metal-containing weight of various welding methods, and has little change for many years.
The application number is as follows: 201721708378.2 a submerged arc welding machine for welding boiler steel welding piece box beam and H shaped steel, which comprises a frame, frame upper portion is equipped with the support arm, be equipped with the gas pitcher on the support arm, the gas pitcher passes through the pipe and links to each other with welder, welder divide into first welder and second welder, welder links to each other with hydraulic means, first welder is certain angle with the second welder, frame upper portion still is equipped with the clamping part, the clamping part includes the centre gripping tip, and the centre gripping tip links to each other with the handle, welder links to each other this equipment with the controller and reaches but welding efficiency height, alleviates intensity of labour's advantage.
The structure still has certain defects: the welding gun cannot be replaced according to the thickness of a welding rod required by a material to be welded, the welding effect is poor, the welding rod is wasted, the welding gun is attractive, the structure cannot be replaced according to the shape of a welding part in the using process, and therefore a door type double-head double-wire submerged arc welding machine convenient for replacing the clamp is required, and the defects are improved.
Disclosure of Invention
The utility model mainly aims to provide a door type double-head double-wire submerged arc welding machine which is convenient for replacing a clamp, a user installs the clamp of a welding piece in a clamp limiting groove at the top of a clamp replacement plate, the welding piece is placed at the top of the welding piece limiting plate and fixed by the clamp after the clamp is positioned, a joint scanning piece is used for scanning after the clamp is fixed, a lifting electric telescopic rod is automatically started after the clamp is scanned to drive a lifting sliding block, a limiting piece and a rotating motor, a first submerged arc welding machine and a second submerged arc welding machine are lifted, welding rods of the first submerged arc welding machine and the second submerged arc welding machine are used for contact welding with the welding piece, information is transmitted to an analysis piece in the process of scanning by the joint scanning piece to judge the size of the joint, the rotating motor is automatically driven to drive the first submerged arc welding machine and the second submerged arc welding machine to rotate according to welding openings with different thicknesses, a rolling roller is driven to pull a stay rope through the rotation of the rolling rod to move left and right in the welding process, the welding device can automatically move the welding joint according to the size of the joint, and the welding joint can be automatically detected in the process of welding joint replacement and the welding joint can be prevented from being leaked.
The aim of the utility model can be achieved by adopting the following technical scheme:
the utility model provides a door-type double-end double-wire submerged arc welding machine convenient to change anchor clamps, including the submerged arc welding machine main part, the limiting riser is installed in submerged arc welding machine main part top outside, the lift groove has been seted up to limiting riser inner wall, lift electric telescopic handle is installed at the lift groove top, lift slider is installed to the output of lift electric telescopic handle, the locating part is installed to lift slider outer wall, the rotating electrical machines is installed to the locating part outer wall, first submerged arc welding machine is installed to the output hypomere of rotating electrical machines, the second submerged arc welding machine is installed on the top of first submerged arc welding machine, seam scanning spare is installed to the outer wall department of first submerged arc welding machine and second submerged arc welding machine, the pulling groove is installed at submerged arc welding machine main part top, the welding piece limiting plate is installed at pulling groove top, the inside both sides of welding piece limiting plate have been seted up to the tongue, install anchor clamps and change the board in the tongue, anchor clamps limiting groove is installed to anchor clamps department in the middle of the anchor clamps change board top, anchor clamps promotion telescopic handle is installed to the tongue, and anchor clamps promote the telescopic handle is promoted to the output and anchor clamps change the board and promote and are connected, the rolling pulling component is installed in the submerged arc welding machine main part bottom four corners department, the outer wall upper segment of the main part of the control panel installs the module on the limiting riser.
Preferably, the rolling pulling assembly comprises a pulling groove, a pull rope, a connecting sliding plate, a driving motor, a rotating rod and a winding roller, wherein the pulling groove is formed in the middle of the inside of the welding piece pulling limiting piece, the connecting sliding plate is inserted into the pulling groove, the top of the connecting sliding plate is connected with the welding piece limiting plate, the pull rope is installed at the lower section of the outer wall of the connecting sliding plate, the driving motor is installed at the two ends of the welding piece pulling limiting piece, the rotating rod is installed at the output end of the driving motor, the winding roller is sleeved in the middle of the rotating rod, and one end of the pull rope is wound at the middle of the winding roller.
Preferably, the module assembly comprises a control module, a clamping pushing module, a joint scanning module, a pulling module and a descending module, wherein the control module is electrically connected with the workpiece scanning module, the workpiece scanning module is electrically connected with the clamping pushing module, the joint scanning module and the descending module, and the joint scanning module is electrically connected with the pulling module.
Preferably, the extrusion induction buttons are arranged at the two ends of the pulling groove, the connecting sliding plate is matched with the extrusion induction buttons, the position induction piece is arranged in the pushing groove, and the pushing groove is matched with the position induction piece.
Preferably, the jig replacing plate and the jig are of a split type structure.
Preferably, the connecting sliding plate and the welding piece limiting plate are of a split type structure.
The beneficial technical effects of the utility model are as follows:
according to the portal double-head double-wire submerged arc welding machine convenient for replacing the clamp, a user installs the clamp of a welding piece in the clamp limiting groove at the top of the clamp replacement plate, the welding piece is placed at the top of the welding piece limiting plate and fixed by the clamp after the positioning is finished, the welding piece is scanned by the joint scanning piece, the lifting electric telescopic rod is automatically started to drive the lifting sliding block, the limiting piece and the rotating motor after the scanning is finished, the first submerged arc welding machine and the second submerged arc welding machine are lifted, the welding rod of the first submerged arc welding machine and the second submerged arc welding machine are in contact welding with the welding piece, information is transmitted to the analyzing piece to judge the size of the joint in the process of scanning by the joint scanning piece, the rotating motor is driven by the self to drive the first submerged arc welding machine and the second submerged arc welding machine to rotate according to the welding openings with different thicknesses, the rolling roller is driven by the driving motor to roll the rolling rope in the welding process, the rolling sliding plate is pulled to move left and right by the rolling of the rolling roller, the rolling sliding plate can be automatically replaced according to the size of the welding joint, and the welding joint can be automatically moved in the process of welding joint welding, and the welding joint leakage can be avoided in the process.
Drawings
FIG. 1 is a front elevational view of the overall construction of a preferred embodiment of a portal double-ended twin wire submerged arc welder for facilitating clamp replacement in accordance with the present utility model;
FIG. 2 is a schematic diagram of a clamp pushing structure of a preferred embodiment of a portal double-ended twin wire submerged arc welder to facilitate clamp replacement in accordance with the present utility model;
FIG. 3 is a schematic drawing of a pulling motion of a preferred embodiment of a portal double-ended twin wire submerged arc welder for facilitating clamp replacement in accordance with the present utility model;
FIG. 4 is an enlarged view of the structure at A of a preferred embodiment of a portal double-ended twin wire submerged arc welder for facilitating clamp replacement in accordance with the present utility model;
FIG. 5 is a schematic diagram of an operating frame of a preferred embodiment of a portal double-ended twin wire submerged arc welder for facilitating clamp replacement in accordance with the present utility model.
In the figure: the welding machine comprises a 1-submerged arc welding machine body, a 2-universal wheel, a 3-welding piece pulling limiting piece, a 4-pulling groove, a 5-pulling rope, a 6-connecting sliding plate, a 7-clamp pushing telescopic rod, an 8-clamp replacing plate, a 9-pushing groove, a 10-limiting vertical plate, a 11-lifting groove, a 12-lifting electric telescopic rod, a 13-control panel, a 14-clamp limiting groove, a 15-driving motor, a 16-welding piece limiting plate, a 17-wind-up roll, a 18-workpiece scanning module, a 19-control module, a 20-clamping pushing module, a 21-joint scanning head replacing module, a 22-pulling module, a 23-descending module, a 24-lifting sliding block, a 25-limiting piece, a 26-rotating motor, a 27-joint scanning piece, a 28-first submerged arc welding machine, a 29-second submerged arc welding machine and a 30-rotating rod.
Detailed Description
In order to make the technical solution of the present utility model more clear and obvious to those skilled in the art, the present utility model will be described in further detail with reference to examples and drawings, but the embodiments of the present utility model are not limited thereto.
As shown in fig. 1-4, the door type double-head double-wire submerged arc welding machine convenient for replacing the clamp provided by the embodiment comprises a submerged arc welding machine main body 1, wherein a limiting vertical plate 10 is installed on the outer side of the top of the submerged arc welding machine main body 1, a lifting groove 11 is formed in the inner wall of the limiting vertical plate 10, a lifting electric telescopic rod 12 is installed on the top of the lifting groove 11, a lifting sliding block 24 is installed at the output end of the lifting electric telescopic rod 12, a limiting piece 25 is installed on the outer wall of the lifting sliding block 24, a rotating motor 26 is installed on the outer wall of the limiting piece 25, a first welding machine 28 is installed on the lower section of the output end of the rotating motor 26, a second submerged arc welding machine 29 is installed on the top of the first submerged arc welding machine 28, a seam scanning piece 27 is installed in the middle of the outer wall of the first submerged arc welding machine 28 and the second submerged arc welding machine 29, a pulling groove 4 is installed on the top of the submerged arc welding machine main body 1, a welding piece limiting plate 16 is installed on the top of the pulling groove 4, a pushing groove 9 is formed in the two sides inside the welding piece limiting plate 16, a clamp replacing plate 8 is installed in the pushing groove 9, a limiting groove 14 is installed in the middle of the top of the clamping piece 8, a position of the pushing groove 9 is installed on the pushing groove 7, a clamping piece 7 is installed on the middle of the pushing groove 7, and a universal welding machine assembly is installed on the outer wall of the pulling groove assembly 1, and a universal joint welding machine assembly is installed on the outer wall assembly 2.
General principle of operation: the user installs the anchor clamps of welding piece in the anchor clamps spacing groove 14 at anchor clamps change board 8 top, after fixing, place the welding piece at welding piece limiting plate 16 top by anchor clamps fixed, scan through seam scanning piece 27 after fixing, scan back automatic start lift electric telescopic handle 12 and drive lift slider 24 after, the locating part 25, rotating electrical machines 26, first submerged arc welding machine 28 and second submerged arc welding machine 29 go on going up and down, contact welding is carried out with the welding piece through the welding rod of first submerged arc welding machine 28 and second submerged arc welding machine 29, judge the size of seam for the analytical piece with the information transmission in the process of scanning through seam scanning piece 27, it carries out the welding treatment according to the welded junction of different thickness to drive rotating electrical machines 26, drive dwang 30 through starting driving electrical machines 15 and rotate in the process of welding, drive winding roller 17 through the rotation of dwang 30 carries out the rolling, move about the connection sliding plate 6 through the rolling of stay cord 5, this equipment can carry out with the size of the automatic seam of change piece and the welding joint size, the welding joint can be more intelligent in the process of weld joint leak, the welding is carried out simultaneously, the problem is avoided.
In this embodiment: the winding pulling assembly comprises a pulling groove 4, a pull rope 5, a connecting sliding plate 6, a driving motor 15, a rotating rod 30 and a winding roller 17, wherein the pulling groove 4 is formed in the middle of the inside of the welding piece pulling limiting piece 3, the connecting sliding plate 6 is inserted into the pulling groove 4, the top of the connecting sliding plate 6 is connected with the welding piece limiting plate 16, the pull rope 5 is installed at the lower section of the outer wall of the connecting sliding plate 6, the driving motor 15 is installed at two ends of the welding piece pulling limiting piece 3, the rotating rod 30 is installed at the output end of the driving motor 15, the winding roller 17 is sleeved in the middle of the rotating rod 30, and one end of the pull rope 5 is wound at the middle of the winding roller 17.
Local working principle: according to the welding piece, the driving motor 15 started at the initial control piece moves, the driving motors 15 at the two ends are started in the moving process to drive the rotating rods 30 to rotate, the winding rollers 17 are driven to wind the pull ropes 5 through the rotation of the rotating rods 30, and the sliding plates 6 are pulled to be connected through the winding of the pull ropes 5 to move left and right.
In this embodiment: the module assembly comprises an 18, a control module 19, a clamping pushing module 20, a joint scanning module 21, a pulling module 22 and a descending module 23, wherein the control module 19 is electrically connected with the workpiece scanning module 18, the workpiece scanning module 18 is electrically connected with the clamping pushing module 20, the joint scanning module 21 and the descending module 23, and the joint scanning module 21 is electrically connected with the pulling module 22.
In this embodiment: the extrusion sensing buttons are arranged at the two ends of the pulling groove 4, the connecting sliding plate 6 is matched with the extrusion sensing buttons, the position sensing pieces are arranged in the pushing groove 9, and the pushing groove 9 is matched with the position sensing pieces.
In this embodiment: the clamp replacement plate 8 and the clamp are of a split structure.
In this embodiment: the connecting sliding plate 6 and the welding piece limiting plate 16 are of a split type structure.
The above description is merely a further embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto, and any person skilled in the art will be able to apply equivalents and modifications according to the technical solution and the concept of the present utility model within the scope of the present utility model disclosed in the present utility model.
Claims (6)
1. A door type double-end double-wire submerged arc welding machine convenient for replacing clamps is characterized in that: including submerged arc welding machine main part (1), limiting vertical plate (10) is installed in submerged arc welding machine main part (1) top outside, lifting groove (11) have been seted up to limiting vertical plate (10) inner wall, lifting electric telescopic handle (12) are installed at lifting groove (11) top, lifting slider (24) are installed at lifting electric telescopic handle (12)'s output, locating part (25) are installed to lifting slider (24) outer wall, rotating electrical machines (26) are installed to locating part (25) outer wall, first submerged arc welding machine (28) are installed to rotating electrical machines (26)'s output lower extreme, second submerged arc welding machine (29) are installed on first submerged arc welding machine (28) top, seam scan spare (27) are installed in the middle of submerged arc welding machine (28) and second submerged arc welding machine (29)'s outer wall, pulling groove (4) are installed at submerged arc welding machine main part (1) top, welding piece limiting plate (16) are installed at pulling groove (4) top, pushing groove (9) are seted up to welding piece limiting plate (16) inside both sides, install anchor clamps change board (8) in pushing groove (9), anchor clamps change anchor clamps (14) are installed in the middle of anchor clamps and change anchor clamps (8) top department, anchor clamps (7) change anchor clamps (7) and push rod (7) are installed to the outer wall of extension rod (7), a rolling pulling assembly is arranged in the pulling groove (4), universal wheels (2) are arranged at four corners of the bottom of the submerged arc welding machine body (1), a control panel (13) is arranged at the upper section of the outer wall of the limiting vertical plate (10), and a module assembly is arranged on the submerged arc welding machine body (1).
2. The door type double-head double-wire submerged arc welding machine convenient for replacing clamps as claimed in claim 1, wherein: the winding pulling assembly comprises a pulling groove (4), a pull rope (5), a connecting sliding plate (6), a driving motor (15), a rotating rod (30) and a winding roller (17), wherein the pulling groove (4) is formed in the middle of the inside of a welding piece pulling limiting piece (3), the connecting sliding plate (6) is inserted into the pulling groove (4), the top of the connecting sliding plate (6) is connected with the welding piece limiting plate (16), the pull rope (5) is installed at the lower section of the outer wall of the connecting sliding plate (6), the driving motor (15) is installed at the two ends of the welding piece pulling limiting piece (3), the rotating rod (30) is installed at the output end of the driving motor (15), the winding roller (17) is sleeved in the middle of the rotating rod (30), and one end of the pull rope (5) is wound in the middle of the winding roller (17).
3. The door type double-head double-wire submerged arc welding machine convenient for replacing clamps as claimed in claim 2, wherein: the module assembly comprises a workpiece scanning module (18), a control module (19), a clamping pushing module (20), a joint scanning module (21), a pulling module (22) and a descending module (23), wherein the control module (19) is electrically connected with the workpiece scanning module (18), the workpiece scanning module (18) is electrically connected with the clamping pushing module (20), the joint scanning module (21) and the descending module (23), and the joint scanning module (21) is electrically connected with the pulling module (22).
4. A portal double-ended double-wire submerged arc welder facilitating clamp replacement as recited in claim 3, wherein: the extrusion induction buttons are arranged at the two ends of the pulling groove (4), the connecting sliding plate (6) is matched with the extrusion induction buttons, the position induction pieces are arranged in the pushing groove (9), and the pushing groove (9) is matched with the position induction pieces.
5. The door type double-head double-wire submerged arc welding machine convenient for replacing clamps, according to claim 4, is characterized in that: the clamp replacement plate (8) and the clamp are of a split type structure.
6. The door type double-head double-wire submerged arc welding machine convenient for replacing clamps, according to claim 5, is characterized in that: the connecting sliding plate (6) and the welding piece limiting plate (16) are of a split type structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320452867.5U CN219852558U (en) | 2023-03-06 | 2023-03-06 | Door type double-head double-wire submerged arc welding machine convenient for replacing clamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320452867.5U CN219852558U (en) | 2023-03-06 | 2023-03-06 | Door type double-head double-wire submerged arc welding machine convenient for replacing clamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219852558U true CN219852558U (en) | 2023-10-20 |
Family
ID=88341891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320452867.5U Active CN219852558U (en) | 2023-03-06 | 2023-03-06 | Door type double-head double-wire submerged arc welding machine convenient for replacing clamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219852558U (en) |
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2023
- 2023-03-06 CN CN202320452867.5U patent/CN219852558U/en active Active
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