CN219850891U - Automatic detection device for finished electric energy meter - Google Patents
Automatic detection device for finished electric energy meter Download PDFInfo
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- CN219850891U CN219850891U CN202321323587.0U CN202321323587U CN219850891U CN 219850891 U CN219850891 U CN 219850891U CN 202321323587 U CN202321323587 U CN 202321323587U CN 219850891 U CN219850891 U CN 219850891U
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- 230000007246 mechanism Effects 0.000 claims abstract description 56
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- 238000010586 diagram Methods 0.000 description 2
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Abstract
The utility model discloses an automatic detection device for finished electric energy meter products, which comprises a frame and a controller, wherein a conveyor belt, a fixed support and a movable support are arranged on the frame, the fixed support and the movable support are arranged on two sides of the conveyor belt, a second sensor, a rejecting mechanism and a first sensor are sequentially arranged on the fixed support along the movement direction of the conveyor belt, an opening corresponding to the rejecting mechanism is arranged on the movable support, a guide groove is arranged at the opening, a detection camera is arranged above the guide groove, a first blocking mechanism is arranged above the conveyor belt, and the controller is respectively connected with the second sensor, the rejecting mechanism, the first sensor, the detection camera and the first blocking mechanism. The utility model can automatically detect and reject unqualified products, can distinguish product orders and avoid the problem of confusion of ordered products in different areas; automatic operation does not need manual intervention, and production efficiency is high.
Description
Technical Field
The utility model relates to the technical field of electric energy meter detection, in particular to an automatic detection device for finished electric energy meters.
Background
In the production process of the electric energy meter, for the electric energy meter finished product to be packaged, the current industry adopts a mode of manually carrying out visual inspection on a production line and then packaging and warehousing, and whether the electric energy meter is a qualified finished product is judged by operating a state label stuck on the electric energy meter by a worker; the detection mode has low production efficiency, and can cause the problem of unqualified product missing detection due to manual detection errors, and the problems of order product confusion in different areas, unqualified product missing detection in the previous process, unqualified product missing detection in the appearance and the like are common; the finished product package belongs to the last procedure of electric energy meter production, and if the problem meter is not detected, the problem meter has great quality hidden trouble, and can cause great quality reputation loss and economic loss for electric energy meter manufacturers.
Disclosure of Invention
In order to solve the technical problems, the utility model provides an automatic detection device for finished products of an electric energy meter, which can automatically detect and reject unqualified products, can distinguish product orders and avoid the problem of confusion of ordered products in different areas; automatic operation does not need manual intervention, and production efficiency is high.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the utility model provides an electric energy meter finished product automatic checkout device, includes frame and controller, be provided with the conveyer belt in the frame and be located fixed bolster and the movable support of conveyer belt both sides, set gradually second sensor, rejection mechanism and first sensor along the conveyer belt direction of motion on the fixed bolster, be provided with on the movable support with reject the corresponding opening of mechanism, the opening part is provided with the guide way, the top of guide way is provided with the detection camera, the top of conveyer belt is provided with first blocking mechanism, the controller is connected with second sensor, rejection mechanism, first sensor, detection camera and first blocking mechanism respectively.
Preferably, the movable bracket is provided with a plurality of bolt adjusting holes which are arranged at intervals.
Preferably, the bolt adjusting hole is composed of a first through hole and a second through hole above the first through hole, and the outer diameter of the first through hole is smaller than that of the second through hole.
Preferably, the camera angle adjusting mechanism is further included, and the detection camera is arranged above the guide groove through the camera angle adjusting mechanism.
Preferably, the device further comprises a first connecting column and a second connecting column, wherein the first connecting column is fixedly connected with the frame, and the first blocking mechanism is fixedly arranged on the first connecting column; the second connecting column is connected with the first connecting column, and the camera angle adjusting mechanism is fixedly arranged on the second connecting column.
Preferably, the first blocking mechanism comprises a first telescopic cylinder and a first baffle plate, and the first baffle plate is arranged at the output end of the first telescopic cylinder; the rejecting mechanism comprises a rejecting telescopic cylinder and a push plate which are connected with the fixed support, the push plate is arranged at the output end of the rejecting telescopic cylinder, and the first telescopic cylinder and the rejecting telescopic cylinder are connected with the controller.
Preferably, the device further comprises a second blocking mechanism and a third sensor which are sequentially arranged along the movement direction of the conveyor belt, wherein the third sensor is fixedly arranged on the fixed support of the input side, and the second blocking mechanism is arranged above the conveyor belt of the input side.
Preferably, the interval between the second sensor and the third sensor is not less than 40cm.
Preferably, the device further comprises a third connecting column, the third connecting column is fixedly connected with the frame, and the second blocking mechanism is fixedly arranged on the third connecting column.
Preferably, the second blocking mechanism comprises a second telescopic cylinder and a second baffle, the second baffle is arranged at the output end of the second telescopic cylinder, and the second telescopic cylinder is connected with the controller.
Based on the technical scheme, the utility model has the beneficial effects that:
1) The utility model reduces the manual detection cost, improves the detection efficiency by more than one time, and can effectively reduce the problem of misjudgment and missed judgment;
2) According to the utility model, through the bolt adjusting holes and the camera angle adjusting mechanism arranged on the movable support, the detection of electric energy meters with various models and sizes is satisfied, and the redevelopment is avoided;
3) The second blocking mechanism and the third sensor are arranged, so that the stacking condition of the electric energy meter is effectively detected, and the stacking extrusion of the electric energy meter is avoided.
Drawings
The following describes the embodiments of the present utility model in further detail with reference to the drawings.
FIG. 1 is a schematic diagram of an automatic detection device for finished electric energy meter in one embodiment;
FIG. 2 is a schematic diagram of an automatic detection device for finished electric energy meter in one embodiment;
FIG. 3 is a schematic view of a movable support in an automatic detection device for finished electric energy meter according to an embodiment;
fig. 4 is an enlarged view of M in fig. 3.
In the drawings, each reference numeral is:
1. a frame; 2. a rejecting mechanism; 3. a first sensor; 4. a second sensor; 5. a fixed bracket; 6. a first blocking mechanism; 610. a first connection post; 7. detecting a camera; 710. a second connection post; 8. a movable bracket; 810. a bolt adjustment hole; 8101. a first through hole; 8102. a second through hole; 9. a third sensor; 10. a conveyor belt; 11. a second blocking mechanism; 110. a third connecting column; 12. a guide groove.
Detailed Description
In order to more clearly illustrate the present utility model, the present utility model will be further described with reference to preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and that this utility model is not limited to the details given herein.
In the description of the present utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 to 4, this embodiment provides an automatic detection device for a finished electric energy meter, including: frame 1 and controller, be provided with conveyer belt 10 and be located fixed bolster 5 and the movable bolster 8 of conveyer belt 10 both sides on the frame 1, set gradually second sensor 4, rejection mechanism 2 and first sensor 3 along the conveyer belt 10 direction of motion on the fixed bolster 5, rejection mechanism 2 includes the rejection telescopic cylinder of being connected with the fixed bolster 5 and sets up in the push pedal of rejecting telescopic cylinder output, be provided with on the movable bolster 8 with the opening corresponding to rejection mechanism 2, the opening part is provided with guide slot 12, and the second spliced pole 710 that will be connected with first spliced pole 610 will detect camera 7 fixed the setting in the top of guide slot 12 with first blocking mechanism 6, first baffle that the first telescopic cylinder was connected with second sensor 4, rejection telescopic cylinder, first sensor 3, detection camera 7 and first telescopic cylinder are connected respectively to the controller.
When the electric energy meter is used, the conveyor belt 10 drives the electric energy meter to move to the position of the second sensor 4, the second sensor 4 outputs a trigger signal after detecting the electric energy meter, the controller receives the trigger signal sent by the second sensor 4 and then sends a control signal to the detection camera 7, and the detection camera 7 responds to the control signal to start scanning photographing; identifying the bar code number and the appearance of the whole machine of the electric energy meter by photographing, sending data to a controller, and judging whether the electric energy meter is a qualified product or not by inquiring and comparing the stored production test data by the controller; if the comparison theory is unqualified, the rejection telescopic cylinder of the rejection mechanism 2 is controlled to push out the push plate horizontally to push the unqualified electric energy meter into the guide groove 12; the comparison theory is qualified, the electric energy meter continues to transmit forwards, when the transmitted electric energy meter passes through the first sensor 3, the first sensor 3 outputs a trigger signal after detecting the electric energy meter, the controller receives the trigger signal sent by the first sensor 3 and then sends a control signal to the first telescopic cylinder of the first blocking mechanism 6, the first telescopic cylinder responds to the control signal and pulls back the first baffle plate of the electric energy meter upwards, the electric energy meter at the back continues to transmit forwards, and detection comparison of a new round is started.
In an automatic detection device for finished electric energy meter products according to an embodiment, the movable support 8 is provided with a plurality of bolt adjusting holes 810 arranged at intervals, the bolt adjusting holes 810 are formed by a first through hole 8101 and a second through hole 8102 above the first through hole 8101, the outer diameter of the first through hole 8101 is smaller than that of the second through hole 8102, and a camera angle adjusting mechanism is further arranged in a matched manner, the camera angle adjusting mechanism is fixedly arranged on the second connecting column 710, and the detection camera 7 is arranged above the guide groove 12 through the camera angle adjusting mechanism.
As shown in fig. 3 and 4, after the screw of the bolt is inserted into the first through hole 8101 and adjusted to a required installation position, the bolt is screwed down, so that the head of the bolt is fixed in the second through hole 8102, and the distance between the fixed bracket 5 and the movable bracket 8, namely the width of the conveying assembly line, is adjusted by the position change of the bolt in the bolt adjusting hole 810; on the other hand, the angle of the detection camera 7 is adjustable through the camera angle adjusting mechanism, and the device can be suitable for electric energy meter detection of various models and sizes through the bolt adjusting hole 810 and the camera angle adjusting mechanism.
In the automatic detection device for the finished electric energy meter product according to one embodiment, the automatic detection device further comprises a second blocking mechanism 11 and a third sensor 9 which are sequentially arranged along the movement direction of the conveyor belt 10, the third sensor 9 is fixedly arranged on the fixed support 5 on the input side, the second blocking mechanism 11 is arranged above the conveyor belt 10 on the input side, and the interval between the second sensor 4 and the third sensor 9 is 45cm. The second blocking mechanism 11 comprises a second telescopic cylinder and a second baffle plate arranged at the output end of the second telescopic cylinder, and the second telescopic cylinder is connected with the controller.
When the first telescopic cylinder pushes out the first baffle plate, namely the first blocking mechanism 6 is in a gear separating state, after the electric energy meter on the conveyor belt 10 is piled up to the position of the third sensor 9, the third sensor 9 outputs a trigger signal after detecting the electric energy meter, the controller receives the trigger signal sent by the third sensor 9 and sends a control signal to the second telescopic cylinder of the second blocking mechanism 11, and the second telescopic cylinder responds to the control signal to push out the second baffle plate downwards to separate the electric energy meter transmitted in behind, so that the electric energy meter pile is avoided.
The foregoing is merely a preferred embodiment of the automatic detection device for electric energy meter finished products disclosed in the present utility model, and is not intended to limit the protection scope of the embodiments of the present specification. Any modification, equivalent replacement, improvement, or the like made within the spirit and principles of the embodiments of the present specification should be included in the protection scope of the embodiments of the present specification.
Claims (10)
1. The utility model provides an electric energy meter finished product automatic checkout device, its characterized in that, includes frame and controller, be provided with the conveyer belt in the frame and be located fixed bolster and the movable support of conveyer belt both sides, set gradually second sensor, rejection mechanism and first sensor along the conveyer belt direction of motion on the fixed bolster, be provided with on the movable support with rejection mechanism corresponding opening, the opening part is provided with the guide way, the top of guide way is provided with the detection camera, the top of conveyer belt is provided with first blocking mechanism, the controller is connected with second sensor, rejection mechanism, first sensor, detection camera and first blocking mechanism respectively.
2. The automatic detection device for finished electric energy meter products according to claim 1, wherein a plurality of bolt adjusting holes are arranged on the movable support at intervals.
3. The automatic detection device for finished electric energy meter products according to claim 2, wherein the bolt adjusting hole is composed of a first through hole and a second through hole above the first through hole, and the outer diameter of the first through hole is smaller than that of the second through hole.
4. The automatic detection device for finished electric energy meter according to claim 2 or 3, further comprising a camera angle adjusting mechanism, wherein the detection camera is arranged above the guide groove through the camera angle adjusting mechanism.
5. The automatic detection device for finished electric energy meter products according to claim 4, further comprising a first connecting column and a second connecting column, wherein the first connecting column is fixedly connected with the frame, and the first blocking mechanism is fixedly arranged on the first connecting column; the second connecting column is connected with the first connecting column, and the camera angle adjusting mechanism is fixedly arranged on the second connecting column.
6. The automatic detection device for finished electric energy meter products according to claim 1, wherein the first blocking mechanism comprises a first telescopic cylinder and a first baffle plate, and the first baffle plate is arranged at the output end of the first telescopic cylinder; the rejecting mechanism comprises a rejecting telescopic cylinder and a push plate which are connected with the fixed support, the push plate is arranged at the output end of the rejecting telescopic cylinder, and the first telescopic cylinder and the rejecting telescopic cylinder are connected with the controller.
7. The automatic detection device for finished electric energy meter products according to claim 1, further comprising a second blocking mechanism and a third sensor which are sequentially arranged along the movement direction of the conveyor belt, wherein the third sensor is fixedly arranged on a fixed support of the input side, and the second blocking mechanism is arranged above the conveyor belt of the input side.
8. The automatic detection device for finished electric energy meter according to claim 7, wherein the interval between the second sensor and the third sensor is not less than 40cm.
9. The automatic detection device for finished electric energy meter products according to claim 7, further comprising a third connecting column fixedly connected with the frame, wherein the second blocking mechanism is fixedly arranged on the third connecting column.
10. The automatic detection device for finished electric energy meter products according to claim 7, wherein the second blocking mechanism comprises a second telescopic cylinder and a second baffle, the second baffle is arranged at the output end of the second telescopic cylinder, and the second telescopic cylinder is connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321323587.0U CN219850891U (en) | 2023-05-29 | 2023-05-29 | Automatic detection device for finished electric energy meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321323587.0U CN219850891U (en) | 2023-05-29 | 2023-05-29 | Automatic detection device for finished electric energy meter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219850891U true CN219850891U (en) | 2023-10-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321323587.0U Active CN219850891U (en) | 2023-05-29 | 2023-05-29 | Automatic detection device for finished electric energy meter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219850891U (en) |
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2023
- 2023-05-29 CN CN202321323587.0U patent/CN219850891U/en active Active
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