CN219832310U - Cable conductor insulating layer coating device - Google Patents
Cable conductor insulating layer coating device Download PDFInfo
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- CN219832310U CN219832310U CN202320985627.1U CN202320985627U CN219832310U CN 219832310 U CN219832310 U CN 219832310U CN 202320985627 U CN202320985627 U CN 202320985627U CN 219832310 U CN219832310 U CN 219832310U
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- inner cavity
- pipe
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- conductor
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- 239000004020 conductor Substances 0.000 title claims abstract description 65
- 239000011248 coating agent Substances 0.000 title claims abstract description 57
- 238000000576 coating method Methods 0.000 title claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000007599 discharging Methods 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 10
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 7
- 230000005484 gravity Effects 0.000 abstract description 6
- 239000003973 paint Substances 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
The utility model discloses a cable conductor insulating layer coating device in the technical field of wire coating, which comprises: the coating pipe assembly comprises a coating pipe assembly and a first guiding mechanism coaxially arranged in the inner cavity of the coating pipe assembly; the coating pipe assembly comprises a vertical pipe and a storage tank which is arranged at the bottom of the vertical pipe and communicated with the inner cavity of the vertical pipe; the first guide mechanism comprises a first guide shaft coaxially arranged in the inner cavity of the vertical pipe, and a first guide plate coaxially arranged at the bottom of the side wall of the inner cavity of the first guide shaft, and the cable conductor insulating layer coating device is characterized in that a cable conductor enters the inner cavity of the storage tank to be contacted with insulating coating, the insulating coating is covered on the conductor, the conductor moves upwards in a direction perpendicular to the ground, the coating is coated on the conductor in a vertical coating mode, water-drop-shaped protrusions are prevented from being formed on the surface of the conductor due to the action of gravity, and the coating quality of the conductor is guaranteed.
Description
Technical Field
The utility model relates to the technical field of wire coating, in particular to a cable conductor insulating layer coating device.
Background
Enameled wire is a main variety of winding wire, which is formed by two parts of conductor and insulating layer, and bare wire is annealed and softened, painted for many times and baked. However, it is not easy to produce a product meeting both standard requirements and customer requirements, and the product is affected by factors such as raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enamelled wires are different, but the enamelled wires have four properties of mechanical property, chemical property, electrical property and thermal property.
The enameled wire is required to be coated with insulating paint on the outer wall of the conductor in the production process, the traditional mode is that the conductor moves horizontally in the direction of the ground to be in contact with the felt adhered with the paint, the paint is coated on the conductor through the felt, and as the conductor is horizontally on the ground, the paint on the conductor can form a water drop-shaped bulge on one side of the conductor facing the ground under the action of gravity, so that the production quality of the enameled wire is seriously influenced.
Disclosure of Invention
The utility model aims to provide a cable conductor insulating layer coating device, which aims to solve the problems that the traditional mode proposed in the background technology is that a conductor moves horizontally to the ground to be in contact with a felt adhered with paint, the paint is coated on the conductor through the felt, and the paint on the conductor forms a water drop-shaped bulge on one side of the conductor facing the ground under the action of gravity due to the fact that the conductor is horizontally to the ground, and the production quality of enameled wires is seriously affected.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a cable conductor insulation coating apparatus comprising:
the coating pipe assembly comprises a coating pipe assembly and a first guiding mechanism coaxially arranged in the inner cavity of the coating pipe assembly;
the coating pipe assembly comprises a vertical pipe and a storage tank which is arranged at the bottom of the vertical pipe and communicated with the inner cavity of the vertical pipe;
the first guide mechanism comprises a first guide shaft coaxially arranged in the inner cavity of the vertical pipe, a first guide plate coaxially arranged at the bottom of the side wall of the inner cavity of the first guide shaft and a second guide plate arranged at the top of the side wall of the inner cavity of the first guide shaft.
Preferably, the coating pipe assembly further comprises a feeding pipeline which is arranged on the outer side wall of the circumference of the storage tank and communicated with the inner cavity of the storage tank.
Preferably, the first guiding mechanism further comprises a first limiting ring coaxially arranged at the top of the first guiding shaft and contacted with the top of the vertical pipe.
Preferably, the heating device further comprises a heating mechanism, wherein the heating mechanism comprises a heating pipe arranged on the feeding end of the feeding pipeline, an electric heating wire coaxially arranged on the side wall of the inner cavity of the heating pipe, a third guide plate coaxially arranged on the feeding end of the heating pipe and a fourth guide plate coaxially arranged on the discharging end of the heating pipe.
Preferably, the device further comprises a discharging mechanism, wherein the discharging mechanism comprises an elbow arranged on the discharging end of the riser and a second guiding mechanism arranged in the inner cavity of the elbow.
Preferably, the second guiding mechanism comprises a second guiding shaft coaxially arranged in the inner cavity of the bent pipe, a second limiting ring coaxially arranged on the end face of the second guiding shaft and contacted with the end face of the bent pipe, a fifth guiding plate coaxially arranged on the feeding end of the inner cavity of the second guiding shaft, and a sixth guiding plate coaxially arranged on the discharging end of the inner cavity of the second guiding shaft.
Preferably, the cooling device further comprises a cooling mechanism, wherein the cooling mechanism comprises a cold water tank arranged at the discharge end of the bent pipe, a feeding interface arranged on the side wall of the cold water tank and connected with the discharge end of the bent pipe, guide wheels arranged on the side wall and the bottom of the inner cavity of the cold water tank, and a seventh guide plate arranged on one side, far away from the feeding interface, of the cold water tank.
Compared with the prior art, the utility model has the beneficial effects that: according to the cable conductor insulating layer coating device, a cable conductor enters the inner cavity of the storage tank to be in contact with the insulating coating, the insulating coating is covered on the conductor, the conductor moves upwards in the direction perpendicular to the ground, the coating is coated on the conductor in a vertical coating mode, water-drop-shaped protrusions are prevented from being formed on the surface of the conductor due to the action of gravity, and the coating quality of the conductor is guaranteed.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the coating tube assembly of the present utility model;
FIG. 3 is a schematic view of a heating mechanism according to the present utility model;
FIG. 4 is a schematic view of a discharge mechanism according to the present utility model;
FIG. 5 is a schematic view of a cooling mechanism according to the present utility model.
In the figure: 100 coating tube assemblies, 110 coating tube assemblies, 111 risers, 112 storage tanks, 113 feed pipes, 120 first guide mechanisms, 121 first guide shafts, 122 first stop collars, 123 first guide plates, 124 second guide plates, 200 heating mechanisms, 210 heating pipes, 220 electric heating wires, 230 third guide plates, 240 fourth guide plates, 300 discharge mechanisms, 310 elbows, 320 second guide mechanisms, 321 second guide shafts, 322 second stop collars, 323 fifth guide plates, 324 sixth guide plates, 400 cooling mechanisms, 410 cold water tanks, 420 feed interfaces, 430 guide wheels, 440 seventh guide plates.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a cable conductor insulating layer coating device, a cable conductor enters an inner cavity of a storage tank to be contacted with insulating paint, the insulating paint is covered on the conductor, the conductor moves upwards in a direction vertical to the ground, the paint is coated on the conductor in a vertical coating mode, water-drop-shaped bulges are prevented from being formed on the surface of the conductor due to the action of gravity of the paint, the quality of the conductor coating is ensured, and referring to fig. 1, the device comprises: a coating tube assembly 100, a heating mechanism 200, a discharge mechanism 300, and a cooling mechanism 400;
referring to fig. 1-2, the coating tube assembly 100 includes a coating tube assembly 110 and a first guide plate 123 coaxially disposed in an inner cavity of the coating tube assembly 110, the coating tube assembly 110 includes a vertical tube 111 and a storage tank 112 disposed at a bottom of the vertical tube 111 and communicating with the inner cavity of the vertical tube 111, the coating tube assembly 110 further includes a feed pipe 113 disposed at a circumferential outer sidewall of the storage tank 112 and communicating with the inner cavity of the storage tank 112, the first guide plate 120 includes a first guide shaft 121 coaxially disposed in the inner cavity of the vertical tube 111, a first guide plate 123 coaxially disposed at a bottom of the inner cavity of the first guide shaft 121, and a second guide plate 124 coaxially disposed at a top of the inner cavity of the first guide shaft 121, the first guide plate 120 further includes a first stopper 122 coaxially disposed at a top of the first guide shaft 121 and contacting with the top of the vertical tube 111, the insulating paint is placed in the inner cavity of the storage tank, the cable conductor enters the inner cavity of the storage tank through the feed inlet of the feed pipeline, holes are formed in the first guide plate and the second guide plate, one end of the cable conductor entering the inner cavity of the storage tank is inserted into the inner side of the hole on the first guide plate and penetrates out of the hole on the second guide plate, the conductor is parallel to the vertical pipe, the part of the conductor entering the inner cavity of the vertical pipe is vertical to the ground, the conductor is coated with the paint in the inner cavity of the storage tank and penetrates out of the hole on the second guide plate, because the conductor is in a treatment state and penetrates out of the hole on the second guide plate, the paint flows towards one side of the storage tank under the action of gravity, no water drop-shaped bulge appears on the surface of the conductor, the coating quality of the paint is ensured, the holes on the first guide plate and the second guide plate are matched with the conductor, the conductors can scrape redundant paint when passing through the holes on the first guide plate and the second guide plate;
referring to fig. 1-3, the heating mechanism 200 includes a heating pipe 210 disposed on a feeding end of the feeding pipe 113, an electric heating wire 220 coaxially disposed on a side wall of an inner cavity of the heating pipe 210, a third guide plate 230 coaxially disposed on the feeding end of the heating pipe 210, and a fourth guide plate 240 coaxially disposed on a discharging end of the heating pipe 210, the heating pipe is detachably mounted on the feeding end of the feeding pipe through bolts, holes are formed on the third guide plate and the fourth guide plate, a conductor for coating is introduced into the inner cavity of the heating pipe through the holes on the third guide plate and is introduced into the inner cavity of the feeding pipe through the holes on the fourth guide plate, the conductor horizontally penetrates the heating pipe through cooperation of the fourth guide plate and the third guide plate, a part of the conductor introduced into the inner cavity of the heating pipe penetrates through the electric heating wire, the conductor is heated through the electric heating wire, the electric heating wire is electrically connected with a temperature controller, the heating temperature of the electric heating wire is controlled through the temperature controller, and the heated conductor is introduced into the inner cavity of the storage tank for coating;
referring to fig. 1-2 and fig. 4, the discharging mechanism 300 includes an elbow pipe 310 disposed on the discharging end of the riser 111 and a second guiding mechanism 320 disposed in the inner cavity of the elbow pipe 310, the second guiding mechanism 320 includes a second guiding shaft 321 coaxially disposed in the inner cavity of the elbow pipe 310, a second limiting ring 322 coaxially disposed on the end surface of the second guiding shaft 321 and contacting the end surface of the elbow pipe 310, a fifth guiding plate 323 coaxially disposed on the feeding end of the inner cavity of the second guiding shaft 321, and a sixth guiding plate 324 coaxially disposed on the discharging end of the inner cavity of the second guiding shaft 321, wherein the coated conductor penetrates from the hole on the second guiding plate into the inner cavity of the elbow pipe, the fifth guiding plate and the sixth guiding plate are provided with holes, and the conductor penetrates from the hole on the fifth guiding plate into the inner cavity of the second guiding shaft and penetrates from the hole on the sixth guiding plate;
referring to fig. 1-2 and 4-5, the cooling mechanism 400 includes a cold water tank 410 disposed at a discharge end of the elbow pipe 310, a feeding port 420 disposed at a side wall of the cold water tank 410 and connected to the discharge end of the elbow pipe 310, guide wheels 430 disposed at a bottom and a side wall of the cold water tank 410, and a seventh guide plate 440 disposed at a side of the cold water tank 410 remote from the feeding port 420, wherein the cold water tank is mounted at the discharge end of the elbow pipe through the feeding port, a conductor enters the inner cavity of the cold water tank through the feeding port, the number of the guide wheels is 4, one of the guide wheels is mounted at a side wall of the cold water tank adjacent to the feeding port, the other guide wheels are mounted at a side wall of the cold water tank adjacent to the seventh guide plate, and the last two guide wheels are mounted at a bottom of the cold water tank inner cavity, the conductor passes through a side of the guide wheels adjacent to the feeding port, and passes through a top of the guide wheels adjacent to the seventh guide plate, the inner cavity of the cold water tank is filled with cold water, and the conductor coated with the paint is filled in the inner cavity of the cold water tank and cooled with the cold water is adhered to an outer wall of the cold water tank, so that the paint is adhered to the outer wall of the cold water tank, and the paint is lower than the interface.
Although the utility model has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the features of the disclosed embodiments may be combined with each other in any manner so long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of brevity and resource saving. Therefore, it is intended that the utility model not be limited to the particular embodiment disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.
Claims (7)
1. The utility model provides a cable conductor insulating layer coating unit which characterized in that: comprising the following steps:
a coating tube assembly (100), the coating tube assembly (100) comprising a coating tube assembly (110) and a first guide mechanism (120) coaxially arranged in the inner cavity of the coating tube assembly (110);
the coating pipe assembly (110) comprises a vertical pipe (111) and a storage tank (112) which is arranged at the bottom of the vertical pipe (111) and communicated with the inner cavity of the vertical pipe (111);
the first guide mechanism (120) comprises a first guide shaft (121) coaxially arranged in the inner cavity of the vertical pipe (111), a first guide plate (123) coaxially arranged at the bottom of the side wall of the inner cavity of the first guide shaft (121) and a second guide plate (124) arranged at the top of the side wall of the inner cavity of the first guide shaft (121).
2. The cable conductor insulation coating apparatus of claim 1, wherein: the coating pipe assembly (110) further comprises a feeding pipeline (113) which is arranged on the circumferential outer side wall of the storage tank (112) and communicated with the inner cavity of the storage tank (112).
3. A cable conductor insulation coating apparatus as in claim 2 wherein: the first guide mechanism (120) further comprises a first limiting ring (122) coaxially arranged at the top of the first guide shaft (121) and contacted with the top of the vertical pipe (111).
4. A cable conductor insulation coating apparatus as in claim 3 wherein: the heating device comprises a heating pipe (210) arranged at the feeding end of the feeding pipeline (113), an electric heating wire (220) coaxially arranged on the side wall of the inner cavity of the heating pipe (210), a third guide plate (230) coaxially arranged at the feeding end of the heating pipe (210) and a fourth guide plate (240) coaxially arranged at the discharging end of the heating pipe (210).
5. The cable conductor insulation coating apparatus of claim 4, wherein: the device also comprises a discharging mechanism (300), wherein the discharging mechanism (300) comprises an elbow pipe (310) arranged on the discharging end of the vertical pipe (111) and a second guiding mechanism (320) arranged in the inner cavity of the elbow pipe (310).
6. The cable conductor insulation coating apparatus of claim 5, wherein: the second guide mechanism (320) comprises a second guide shaft (321) coaxially arranged in the inner cavity of the elbow pipe (310), a second limiting ring (322) coaxially arranged on the end face of the second guide shaft (321) and contacted with the end face of the elbow pipe (310), a fifth guide plate (323) coaxially arranged on the feeding end of the inner cavity of the second guide shaft (321) and a sixth guide plate (324) coaxially arranged on the discharging end of the inner cavity of the second guide shaft (321).
7. The cable conductor insulation coating apparatus of claim 6, wherein: the cooling device comprises a cooling mechanism (400), wherein the cooling mechanism (400) comprises a cold water tank (410) arranged at the discharge end of the elbow pipe (310), a feeding interface (420) arranged on the side wall of the cold water tank (410) and connected with the discharge end of the elbow pipe (310), guide wheels (430) arranged on the side wall and the bottom of an inner cavity of the cold water tank (410) and a seventh guide plate (440) arranged on the side, far away from the feeding interface (420), of the cold water tank (410).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320985627.1U CN219832310U (en) | 2023-04-27 | 2023-04-27 | Cable conductor insulating layer coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320985627.1U CN219832310U (en) | 2023-04-27 | 2023-04-27 | Cable conductor insulating layer coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219832310U true CN219832310U (en) | 2023-10-13 |
Family
ID=88274240
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320985627.1U Active CN219832310U (en) | 2023-04-27 | 2023-04-27 | Cable conductor insulating layer coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219832310U (en) |
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2023
- 2023-04-27 CN CN202320985627.1U patent/CN219832310U/en active Active
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