CN219824410U

CN219824410U - Automatic surface treatment equipment that wave shifted is carried to chain belt

Info

Publication number: CN219824410U
Application number: CN202320252468.4U
Authority: CN
Inventors: 张青武
Original assignee: Suzhou Wuge Environmental Engineering Co ltd
Current assignee: Suzhou Wuge Environmental Engineering Co ltd
Priority date: 2023-02-20
Filing date: 2023-02-20
Publication date: 2023-10-13
Anticipated expiration: 2033-02-20

Abstract

The utility model discloses surface treatment equipment capable of automatically conveying wavy shift chain belts, which comprises a rack, wherein a feeding frame, an ultrasonic box, a spray box, a first washing box, a first electroplating bath, a second electroplating bath, a passivation box, a drying box and a discharging frame are arranged on the rack, the feeding frame, the ultrasonic box, the spray box, the first washing box, the first electroplating bath, the second electroplating bath, the passivation box, the drying box and the discharging frame are sequentially arranged from left to right, and wavy conveying chain belts are arranged between the feeding frame, the ultrasonic box, the spray box, the first washing box, the first electroplating bath, the second electroplating bath, the passivation box, the drying box and the discharging frame. According to the surface treatment equipment capable of automatically conveying wavy shift by the chain belt, continuous material conveying and wavy shift are adopted, workpieces do not need to be fixedly laid flat, the workpieces to be surface treated pass through the horizontal chain belt conveying mechanism and run in a wavy mode, a continuous multi-station surface treatment process is circularly completed, uninterrupted material feeding and material discharging can be achieved, the efficiency is high, the cost is low, and the traditional industry is overturned.

Description

Automatic surface treatment equipment that wave shifted is carried to chain belt

Technical Field

The utility model relates to the field of workpiece conveying and processing, in particular to surface treatment equipment for conveying wavy displacement by an automatic chain belt.

Background

The surface treatment equipment for conveying wavy shift by the chain belt is a supporting equipment for conveying, processing and treating workpieces, the workpieces needing surface treatment are conveyed by a horizontal chain belt conveying mechanism, the wavy operation is carried out, the continuous multi-station surface treatment process is circularly completed, continuous feeding and discharging can be carried out, the efficiency is high, the cost is low, the traditional industry is overturned, continuous conveying of chain belt structures, wavy shift and workpiece fixing and tiling are not needed, and along with the continuous development of technology, the manufacturing process requirements of people on the surface treatment equipment for conveying wavy shift by the chain belt are higher and higher.

The existing surface treatment equipment for conveying wavy displacement by using chain belts has certain defects when in use, the current industry has the dilemma that labor is intensive, waste water and waste gas are serious in environmental pollution, equipment occupies large space, operation cost is high and the like, the conventional workpiece surface treatment needs a large amount of labor to fix a workpiece on a hanger firstly, then a gantry crane is used for transporting to each liquid level groove for cleaning or electroplating, each groove position is required to repeatedly complete the process of vertically placing, vertically lifting and horizontally moving, time is wasted on feeding, lifting, descending, displacement and blanking, the efficiency is very low, liquid medicine is carried out very much, raw materials are wasted very much, and the water pollution is very large; in addition, when the workpiece rises and leaves the liquid level, a large amount of heat is taken out, so that the waste of heat energy is great; each workpiece needs to be fixed manually, and then the workpiece is unbinding and blanking manually after the surface treatment is finished, so that the labor waste is great, and a certain adverse effect is brought to the actual use process.

Disclosure of Invention

The technical problems to be solved are as follows: aiming at the defects of the prior art, the utility model provides surface treatment equipment for conveying wavy displacement by an automatic chain belt, which adopts a chain belt structure to continuously convey materials, adopts a wavy mode to displace, does not need to fixedly lay the workpiece, circularly finishes the continuous multi-station surface treatment process by the wavy operation of a horizontal chain belt conveying mechanism, can continuously feed and discharge materials, has high efficiency and low cost, overturns the traditional industry, and can effectively solve the problems in the background technology.

(II) technical scheme: in order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides an automatic surface treatment equipment that wave shifted is carried to chain belt, includes the frame, install material loading frame, ultrasonic wave case, spray box, first washing case, first plating bath, second plating bath, passivation case, stoving case and unloading work or material rest in the frame, material loading frame, ultrasonic wave case, spray box, first washing case, first plating bath, second plating bath, passivation case, stoving case and unloading work or material rest from left to right install in proper order and be provided with the wave between and carry the chain belt, the bottom of first plating bath is located the second washing case, the bottom of second plating bath is located the deplating case.

Preferably, the wave-shaped conveying chain belt is provided with a guide transmission shaft and a workpiece placement plate, a wave-shaped conveying structure is arranged at a position between the wave-shaped conveying chain belts, and a chain belt reinforcing structure is integrally positioned at the outer sides of the wave-shaped conveying chain belts.

Preferably, the ultrasonic vibration board is installed to the inside location of ultrasonic wave case, the ultrasonic vibration board is connected with vibration control box, be connected with the connecting cable between ultrasonic vibration board and the vibration control box, vibration control box inside is provided with the amplitude detector, electric connection has vibration display and vibration controller on the vibration control box, ultrasonic vibration board both ends are provided with vibration module and vibration actuating mechanism, the outside location of ultrasonic vibration board has anticorrosive structure.

Preferably, the wavy conveying chain belt carries out conveying movement through a guiding transmission shaft, and the wavy conveying chain belt carries out conveying through a workpiece placing plate.

Preferably, the vibration control box drives the vibration module on the ultrasonic vibration plate and the vibration driving mechanism to vibrate and adjust through the connecting cable, and the amplitude detector detects the vibration amplitude.

Preferably, the frame is installed through welding location between work or material rest, ultrasonic wave case, spray box, first washing case, first plating bath, second plating bath, passivation case, stoving case and the unloading frame.

(III) beneficial effects: compared with the prior art, the utility model provides the surface treatment equipment for conveying wavy displacement by the automatic chain belt, which has the following beneficial effects: according to the surface treatment equipment for conveying wavy displacement by the automatic chain belt, continuous material conveying and wavy displacement are adopted, workpieces do not need to be fixedly laid and laid, the workpieces needing surface treatment pass through the horizontal chain belt conveying mechanism and run in a wavy mode, the continuous multi-station surface treatment process is circularly completed, uninterrupted material feeding and material discharging can be realized, the efficiency is high, the cost is low, and the traditional industry is overturned; the whole equipment is designed into a horizontal closed-loop chain type conveyer belt, a plurality of drives are configured, the synchronous operation is realized, the speed is fast and the busy speed can be adjusted, and the operation mode is designed into wave-type operation (descending when entering a groove and ascending when exiting the groove); the multi-station liquid tank is designed into a trapezoid structure or a square structure, the number of the liquid tanks is configured according to the process requirement, the liquid tanks are connected end to end in a straight-line layout, and the connection parts are welded in a seamless manner, so that the liquid can not overflow; the chain belt guide mechanism is characterized in that arc-shaped tracks are designed on two sides of a liquid tank and serve as guide tracks of a horizontal chain belt, the guide tracks move downwards to a position below the liquid level along an inlet of the first liquid tank for a certain distance and then move upwards to an outlet of the liquid level tank, all the liquid tanks and the drying tanks are connected by the tracks in this way, and finally the tracks return from the lower outer side of the liquid tank to be in butt joint with the feeding level track to form a closed-loop track; the chain belt mechanism is characterized in that corresponding interval baffles are designed on the chain belt according to the size of the workpiece, so that when the workpiece shifts along with the chain belt on a downhill slope, the workpiece slides down and is piled up to scratch the surface of the workpiece, and the interval between the baffles is adjustable; the self-cleaning or deplating mechanism of the chain belt is designed in the chain belt return stroke below the liquid tank, and the structure is the same as that of a normal process tank, so that the self-cleaning function of the chain belt can be automatically completed; heating, spraying, driving, ultrasonic wave, power supply, filter, stirring, temperature control, speed and liquid material supplementing and the like matched with the equipment are controlled by adopting a centralized integrated PLC program; the equipment is designed into a full-line closed structure, a movable fan cover is arranged above each liquid level groove, the movable fan cover can be opened at will during maintenance and closed during normal operation, waste gas and hot gas can be effectively collected and treated, and the surrounding environment of the equipment is ensured to be clean; two kinds of materials can be selected according to the process, one is 316 stainless steel and the other is PP material; the equipment area is little, and personnel's utilization is few, produces pollution little, integrated level is high, elegant appearance, with low costs efficient, whole chain belt carries the surface treatment equipment simple structure that wave shifted, convenient operation, and the effect of use is better for traditional mode.

Drawings

Fig. 1 is a schematic view showing the overall structure of a surface treatment apparatus for conveying wavy shift by an automatic chain belt according to the present utility model.

Fig. 2 is a schematic structural view of a waved conveying chain belt in the surface treatment apparatus for conveying waved displacement by an automatic chain belt according to the present utility model.

Fig. 3 is a schematic structural view of the ultrasonic vibration plate connection in the surface treatment apparatus for automatic chain belt conveying wave-shaped displacement according to the present utility model.

In the figure: 1. a frame; 2. a feeding frame; 3. a wavy conveying chain belt; 4. an ultrasonic box; 5. a spray box; 6. a first water wash tank; 7. a first plating bath; 8. a second plating bath; 9. a passivation box; 10. a drying box; 11. a blanking frame; 12. a deplating box; 13. a second water washing tank; 14. guiding a transmission shaft; 15. a work placement plate; 16. a chain belt reinforcing structure; 17. a wave-shaped conveying structure; 18. a vibration module; 19. a vibration driving mechanism; 20. a connection cable; 21. a vibration display; 22. a vibration controller; 23. a vibration control box; 24. an amplitude detector; 25. an anti-corrosion structure; 26. an ultrasonic vibration plate.

Description of the embodiments

The technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings and detailed description, but it will be understood by those skilled in the art that the examples described below are some, but not all, examples of the present utility model, and are intended to be illustrative of the present utility model only and should not be construed as limiting the scope of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1-3, an automatic surface treatment device with wavy shift chain belt conveying function comprises a frame 1, wherein a feeding frame 2, an ultrasonic tank 4, a spray tank 5, a first washing tank 6, a first electroplating tank 7, a second electroplating tank 8, a passivation tank 9, a drying tank 10 and a discharging frame 11 are arranged on the frame 1, the feeding frame 2, the ultrasonic tank 4, the spray tank 5, the first washing tank 6, the first electroplating tank 7, the second electroplating tank 8, the passivation tank 9, the drying tank 10 and the discharging frame 11 are sequentially arranged from left to right and are provided with wavy conveying chain belts 3 therebetween, a second washing tank 13 is positioned at the bottom of the first electroplating tank 7, a deplating tank 12 is positioned at the bottom of the second electroplating tank 8, continuous conveying of chain belt structures and wavy shift modes are adopted, workpieces do not need to be fixedly paved, the workpieces needing surface treatment are conveyed by a horizontal chain belt conveying mechanism, the wavy operation is circulated to complete a continuous multi-station surface treatment process, and continuous feeding and discharging can be achieved, efficiency is high, cost is low, and the traditional industry is overturned.

Further, a guiding transmission shaft 14 and a workpiece placement plate 15 are arranged on the wavy conveying chain belt 3, a wavy conveying structure 17 is arranged at a position between the wavy conveying chain belts 3, and a chain belt reinforcing structure 16 is integrally positioned on the outer side of the wavy conveying chain belt 3.

Further, the ultrasonic vibration board 26 is installed to the inside location of ultrasonic wave case 4, and ultrasonic vibration board 26 is connected with vibration control box 23, is connected with connecting cable 20 between ultrasonic vibration board 26 and the vibration control box 23, and vibration control box 23 inside is provided with vibration amplitude detector 24, and electric connection has vibration display 21 and vibration controller 22 on the vibration control box 23, and ultrasonic vibration board 26 both ends are provided with vibration module 18 and vibration actuating mechanism 19, and the outside location of ultrasonic vibration board 26 has anticorrosion structure 25.

Further, the wavy conveying chain belt 3 is conveyed by the guide transmission shaft 14, and the wavy conveying chain belt 3 is conveyed by the workpiece placing plate 15.

Further, the vibration control box 23 drives the vibration module 18 and the vibration driving mechanism 19 on the ultrasonic vibration plate 26 to vibrate and adjust through the connection cable 20, and the amplitude detector 24 detects the vibration amplitude.

Further, the frame 1 is positioned and installed with the feeding frame 2, the ultrasonic box 4, the spray box 5, the first water washing box 6, the first electroplating bath 7, the second electroplating bath 8, the passivation box 9, the drying box 10 and the discharging frame 11 through welding.

Working principle: the ultrasonic vibration device comprises a frame 1, a feeding frame 2, a wavy conveying chain belt 3, an ultrasonic box 4, a spraying box 5, a first washing box 6, a first electroplating bath 7, a second electroplating bath 8, a passivation box 9, a drying box 10, a discharging frame 11, a deplating box 12, a second washing box 13, a guiding transmission shaft 14, a workpiece placing plate 15, a chain belt reinforcing structure 16, a wavy conveying structure 17, a vibration module 18, a vibration driving mechanism 19, a connecting cable 20, a vibration display 21, a vibration controller 22, a vibration control box 23, an amplitude detector 24, a corrosion-resistant structure 25 and an ultrasonic vibration plate 26, wherein the continuous conveying of the chain belt structure, the wavy shifting of the wavy mode are adopted, and the workpieces do not need to be fixedly tiled;

(1) the workpiece needing surface treatment is conveyed by the horizontal chain belt conveying mechanism, the continuous multi-station surface treatment process is circularly completed through wave-type operation, continuous feeding and discharging can be realized, the efficiency is high, the cost is low, and the traditional industry is subverted.

(2) The whole equipment is provided with a horizontal closed-loop chain type conveyer belt, a plurality of drives are configured, the synchronous operation is realized, the speed is fast and the operation mode is designed to be wave-type operation (descending when entering a groove and ascending when exiting the groove).

(3) The multistation liquid tank is designed into a trapezoid structure or a square structure, the quantity is configured according to the process requirement, the multistation liquid tank is arranged in a straight line shape in an end-to-end mode, and the joint is welded in a seamless mode, so that the liquid can not overflow.

(4) The chain belt guide mechanism is characterized in that arc-shaped tracks are designed on two sides of the liquid tank and serve as guide tracks of a horizontal chain belt, the arc-shaped tracks move downwards to a position below the liquid level along the inlet of the first liquid tank for a certain distance and then move upwards to the outlet of the liquid level tank, all the liquid tanks and the drying tanks are connected through the tracks in the mode, and finally the tracks return to butt joint with the feeding level tracks from the lower outside of the liquid tank to form a closed-loop track.

(5) And the chain belt mechanism is provided with corresponding interval baffles according to the size of the workpiece, so that the workpiece is prevented from sliding down and piling up to scratch the surface of the workpiece when the workpiece moves along with the chain belt in a downhill and uphill mode, and the interval between the baffles is adjustable.

(6) The self-cleaning or deplating mechanism of the chain belt is designed in the chain belt return stroke below the liquid tank, and the structure is the same as that of a normal process tank, so that the self-cleaning function of the chain belt can be automatically completed.

(7) The equipment is matched with heating, spraying, driving, ultrasonic wave, power supply, filter, stirring, temperature control, speed, liquid material supplementing and the like, and is controlled by a centralized integrated PLC program.

(8) Equipment sealing structure: the equipment is designed into a full-line airtight structure, a movable fan cover is designed above each liquid level groove, the movable fan cover can be opened at will during maintenance, and the movable fan cover can be closed during normal operation, so that waste gas and hot gas can be effectively collected and treated, and the surrounding environment of the equipment is ensured to be clean.

(9) The equipment material: the two materials can be selected according to the process, one is 316 stainless steel and the other is PP material.

The equipment has small occupied area, less personnel utilization, less pollution, high integration degree, attractive and elegant appearance, low cost and high efficiency.

It should be noted that in this document, relational terms such as first and second (first and second), and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims

1. Automatic surface treatment equipment that wave shifted is carried to chain belt, including frame (1), its characterized in that: the device comprises a rack (1), wherein a feeding frame (2), an ultrasonic box (4), a spray box (5), a first washing box (6), a first electroplating bath (7), a second electroplating bath (8), a passivation box (9), a drying box (10) and a discharging frame (11) are arranged on the rack (1), the feeding frame (2), the ultrasonic box (4), the spray box (5), the first washing box (6), the first electroplating bath (7), the second electroplating bath (8), the passivation box (9), the drying box (10) and the discharging frame (11) are sequentially arranged from left to right and provided with wavy conveying chain belts (3) between the feeding frame and the discharging frame, a second washing box (13) is positioned at the bottom of the first electroplating bath (7), and a deplating box (12) is positioned at the bottom of the second electroplating bath (8).

The wavy conveying chain belt (3) is provided with a guide transmission shaft (14) and a workpiece placement plate (15), a wavy conveying structure (17) is arranged at a position between the wavy conveying chain belts (3), and a chain belt reinforcing structure (16) is integrally positioned at the outer side of the wavy conveying chain belt (3);

ultrasonic vibration board (26) are installed to the inside location of ultrasonic wave case (4), ultrasonic vibration board (26) are connected with vibration control box (23), be connected with connecting cable (20) between ultrasonic vibration board (26) and vibration control box (23), vibration control box (23) inside is provided with amplitude detector (24), electric connection has vibration display (21) and vibration controller (22) on vibration control box (23), ultrasonic vibration board (26) both ends are provided with vibration module (18) and vibration actuating mechanism (19), the outside location of ultrasonic vibration board (26) has anticorrosion structure (25).

2. The automatic chain belt conveying wavy shift surface treatment apparatus according to claim 1, wherein: the wavy conveying chain belt (3) carries out conveying movement through the guide transmission shaft (14), and the wavy conveying chain belt (3) is transported through the workpiece placement plate (15).

3. The automatic chain belt conveying wavy shift surface treatment apparatus according to claim 2, wherein: the vibration control box (23) drives the vibration module (18) and the vibration driving mechanism (19) on the ultrasonic vibration plate (26) to vibrate and adjust through the connecting cable (20), and the vibration amplitude detector (24) detects the vibration amplitude.

4. The automatic chain belt conveying wavy shift surface treatment apparatus as set forth in claim 3, wherein: the device is characterized in that the frame (1) is installed with the feeding frame (2), the ultrasonic box (4), the spray box (5), the first washing box (6), the first electroplating bath (7), the second electroplating bath (8), the passivation box (9), the drying box (10) and the discharging frame (11) through welding and positioning.