CN219195183U - Optical axis automatic continuous plating and washing integrated equipment - Google Patents

Abstract

The utility model discloses automatic continuous plating and washing integrated equipment for an optical axis, which comprises a frame, wherein a feeding station, an ultrasonic wave tank, a spraying tank, a first washing tank, a first electroplating tank, a second electroplating tank, a passivation tank, a drying tank and a discharging station are positioned and installed on the frame, the feeding station, the ultrasonic wave tank, the spraying tank, the first washing tank, the first electroplating tank, the second electroplating tank, the passivation tank, the drying tank and the discharging station are sequentially arranged from left to right, the second washing tank is positioned at the bottom of the first electroplating tank, and a plating stripping tank is positioned at the bottom of the second electroplating tank. The optical axis automatic continuous plating and washing integrated equipment is characterized in that a closed-loop chain type conveying belt is designed on the whole equipment, a plurality of drives are configured, the equipment operates synchronously, the speed is fast and busy and adjustable, the operation mode is designed to be wave-type operation, the equipment descends when entering a groove, ascends when exiting the groove, the optical axis adopts a chain belt conveying mode to convey materials, wave-shaped displacement is achieved, and a workpiece does not need to be fixedly paved.

Description

Optical axis automatic continuous plating and washing integrated equipment

Technical Field

The utility model relates to the field of optical axis machining, in particular to automatic continuous plating and washing integrated equipment for an optical axis.

Background

The optical axis automatic continuous plating integrated equipment is supporting equipment for optical axis plating processing, the optical axis adopts a chain belt conveying mode to convey materials, wavy displacement and workpiece placement do not need to be fixed and tiled, and along with the continuous development of technology, the manufacturing process requirements of people on the optical axis automatic continuous plating integrated equipment are higher and higher.

The existing optical axis automatic continuous plating and washing integrated equipment has certain defects when in use, the current industry has the dilemma that labor intensity, waste water and waste gas are serious in environmental pollution, equipment occupation space is large, operation cost is high and the like, the conventional workpiece surface treatment needs a large amount of labor to fix a workpiece on a hanger firstly, then a gantry crane is used for transporting to each liquid level groove for cleaning or electroplating, each groove position is required to repeatedly complete the process of vertically placing, vertically lifting and horizontally moving, time is wasted on feeding, lifting, descending, shifting and blanking, efficiency is low, liquid medicine is carried out a lot, raw materials are wasted a lot, and water pollution is also large; in addition, when the workpiece rises and leaves the liquid level, a large amount of heat is taken out, so that the waste of heat energy is great; each workpiece needs to be fixed manually, and then the workpiece is unbinding and blanking manually after the surface treatment is finished, so that the labor waste is great, and a certain adverse effect is brought to the actual use process.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides optical axis automatic continuous plating and washing integrated equipment, the whole equipment is provided with a closed loop chain type conveying belt, a plurality of drives are configured, synchronous operation is realized, the speed is fast and busy and adjustable, the operation mode is designed to be wave-type operation, the operation is downward when entering a groove, the operation is upward when exiting the groove, the optical axis adopts a chain belt conveying mode to convey materials, wave-shaped displacement and workpieces do not need to be fixedly paved, and the problems in the background art can be effectively solved.

(II) technical scheme

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides an automatic integrated equipment that plates in succession of optical axis, includes the frame, material loading station, ultrasonic wave groove, spray tank, first washing tank, first plating bath, second plating bath, passivation tank, stoving groove and unloading station are installed to the location in the frame, and material loading station, ultrasonic wave groove, spray tank, first washing tank, first plating bath, second plating tank, passivation tank, stoving groove and unloading station set gradually from left to right, the bottom of first plating tank is located there is the second washing tank, the bottom of second plating tank is located there is the back plating tank.

Preferably, the ultrasonic vibration plate is installed in the internal positioning of the ultrasonic wave groove, waste gas calandria is installed in the equal positioning of material loading station, ultrasonic wave groove, spray tank, first washing tank, first plating bath, second plating bath, passivation tank, stoving groove and unloading station, airtight cover and air heater that induced drafts are installed in stoving groove internal positioning, be connected with the guide rail between material loading station and the unloading station, be provided with wire transmission shaft, station locating plate and transport chain belt on the guide rail.

Preferably, the spray pipe is installed to the inside location of spray tank, the spray pipe is connected with the drain pipe, the drain pipe is connected with circulation water tank, be connected with the feed liquor pipe between spray tank and the circulation water tank, the inside location of circulation water tank has the filter screen, the circulation water tank top is provided with the purification mouth.

Preferably, the guide rail moves between the feeding station and the discharging station, and the wire transmission shaft and the conveying chain belt rotate on the guide rail.

Preferably, the spray pipe is connected with the circulating water tank through a liquid outlet pipe, the spray tank is connected with the circulating water tank through a liquid inlet pipe, and the circulating water tank is positioned and installed with the filter screen.

Preferably, the frame is installed through welding positioning with material loading station, ultrasonic wave groove, spray tank, first washing tank, first plating bath, second plating bath, passivation tank, stoving groove and unloading station between.

(III) beneficial effects

Compared with the prior art, the utility model provides optical axis automatic continuous plating and washing integrated equipment, which has the following beneficial effects: according to the optical axis automatic continuous plating and washing integrated equipment, an optical axis workpiece is automatically subjected to a continuous multi-station electroplating and washing process through the wavy chain belt conveying mechanism, continuous feeding and discharging can be achieved, the efficiency is high, the cost is low, and the traditional industry is overturned; the whole equipment is designed into a closed-loop chain type conveying belt, a plurality of drives are configured, the synchronous operation is realized, the speed is fast and the busy speed can be adjusted, and the operation mode is designed into wave-type operation (descending when entering a groove and ascending when exiting the groove); the multi-station liquid tank is designed into a trapezoid structure or a square structure, the number of the liquid tanks is configured according to the process requirement, the liquid tanks are connected end to end in a straight-line layout, and the connection parts are welded in a seamless manner, so that the liquid can not overflow; the chain belt guide mechanism is characterized in that wavy tracks are designed on two sides of the liquid groove and serve as guide tracks of a chain belt, the wavy tracks move downwards to a position below the liquid level along the inlet of the first liquid groove for a certain distance and then move upwards to the outlet of the liquid level groove, all the liquid grooves and the drying grooves are connected by the tracks in the mode, and finally the tracks return to butt joint with the feeding level track from the lower outer side of the liquid groove to form a closed-loop track; the chain belt mechanism is characterized in that corresponding interval baffles are designed on the chain belt according to the size of the workpiece, so that when the workpiece shifts along with the chain belt on a downhill slope, the workpiece slides down and is piled up to scratch the surface of the workpiece, and the interval between the baffles is adjustable; the self-cleaning or deplating mechanism of the chain belt is designed in the chain belt return stroke below the liquid tank, and the structure is the same as that of a normal process tank, so that the self-cleaning function of the chain belt can be automatically completed; heating, spraying, driving, ultrasonic wave, power supply, filter, stirring, temperature control, speed and liquid material supplementing and the like matched with the equipment are controlled by adopting a centralized integrated PLC program; the equipment is designed into a full-line closed structure, a movable fan cover is arranged above each liquid level groove, the movable fan cover can be opened at will during maintenance and closed during normal operation, waste gas and hot gas can be effectively collected and treated, and the surrounding environment of the equipment is ensured to be clean; two kinds of materials can be selected according to the process, one is 316 stainless steel and the other is PP material; the equipment area is little, and personnel utilize less, produce pollution less, integrate degree high, elegant appearance, with low costs inefficiency, the optical axis adopts chain belt conveying mode fortune material, wave aversion, the work piece need not fixed tiling and places, and whole optical axis is automatic to be plated in succession and is washed integration equipment simple structure, convenient operation, and the effect of use is better for traditional mode.

Drawings

Fig. 1 is a schematic diagram of the overall structure of an optical axis automatic continuous plating and washing integrated device according to the present utility model.

Fig. 2 is a schematic structural view of a spray tank in the optical axis automatic continuous plating integrated equipment of the present utility model.

In the figure: 1. a frame; 2. an air heater; 3. a deplating tank; 4. a second washing tank; 5. an ultrasonic vibration plate; 6. a feeding station; 7. an ultrasonic wave tank; 8. a spray tank; 9. a first washing tank; 10. a first plating bath; 11. a second plating bath; 12. an exhaust gas pipe; 13. a passivation tank; 14. a closed air suction cover; 15. a drying tank; 16. a guide rail; 17. a blanking station; 18. a wire transmission shaft; 19. a station positioning plate; 20. conveying chain belts; 21. a shower pipe; 22. a liquid outlet pipe; 23. a purification port; 24. a filter screen; 25. a circulation water tank; 26. a liquid inlet pipe.

Detailed Description

The technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings and detailed description, but it will be understood by those skilled in the art that the examples described below are some, but not all, examples of the present utility model, and are intended to be illustrative of the present utility model only and should not be construed as limiting the scope of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1 and 2, an optical axis automatic continuous plating and washing integrated device comprises a frame 1, wherein a feeding station 6, an ultrasonic wave tank 7, a spraying tank 8, a first rinsing tank 9, a first plating tank 10, a second plating tank 11, a passivation tank 13, a drying tank 15 and a discharging station 17 are positioned and installed on the frame 1, the feeding station 6, the ultrasonic wave tank 7, the spraying tank 8, the first rinsing tank 9, the first plating tank 10, the second plating tank 11, the passivation tank 13, the drying tank 15 and the discharging station 17 are sequentially arranged from left to right, a second rinsing tank 4 is positioned at the bottom of the first plating tank 10, a plating withdrawal tank 3 is positioned at the bottom of the second plating tank 11, a closed loop chain type conveying belt is designed for the whole device, a plurality of drives are configured, synchronous operation is realized, the speed is fast and can be adjusted, the operation mode is designed into wave operation, the operation mode is performed when the device is in the tank, the operation mode is performed when the device is out, the optical axis adopts a chain belt conveying mode, wave-shaped shifting mode, and a workpiece does not need to be fixedly placed.

Further, ultrasonic vibration plate 5 is installed to the inside location in ultrasonic wave groove 7, material loading station 6, ultrasonic wave groove 7, spray tank 8, first washing tank 9, first plating bath 10, second plating bath 11, passivation tank 13, drying tank 15 and unloading station 17 are gone up all to fix a position and are installed waste gas calandria 12, airtight induced draft cover 14 and air heater 2 are installed to drying tank 15 inside location, be connected with guide rail 16 between material loading station 6 and the unloading station 17, be provided with wire transmission shaft 18, station locating plate 19 and conveyer chain 20 on the guide rail 16.

Further, spray pipe 21 is installed to the inside location of spray tank 8, and spray pipe 21 is connected with drain pipe 22, and drain pipe 22 is connected with circulation water tank 25, is connected with feed liquor pipe 26 between spray tank 8 and the circulation water tank 25, and the inside location of circulation water tank 25 has filter screen 24, and circulation water tank 25 top is provided with purifying port 23.

Further, the guide rail 16 moves between the loading station 6 and the unloading station 17, and the wire drive shaft 18 and the conveying chain belt 20 rotate on the guide rail 16.

Further, the spray pipe 21 is connected with the circulating water tank 25 through the liquid outlet pipe 22, the spray tank 8 is connected with the circulating water tank 25 through the liquid inlet pipe 26, and the circulating water tank 25 is positioned and installed with the filter screen 24.

Further, the frame 1 is positioned and installed with the feeding station 6, the ultrasonic wave tank 7, the spraying tank 8, the first washing tank 9, the first electroplating tank 10, the second electroplating tank 11, the passivation tank 13, the drying tank 15 and the discharging station 17 through welding.

Working principle: the utility model comprises a frame 1, an air heater 2, a plating stripping tank 3, a second washing tank 4, an ultrasonic vibration plate 5, a feeding station 6, an ultrasonic tank 7, a spraying tank 8, a first washing tank 9, a first plating tank 10, a second plating tank 11, an exhaust gas pipe 12, a passivation tank 13, a closed air suction cover 14, a drying tank 15, a guide rail 16, a discharging station 17, a wire transmission shaft 18, a station positioning plate 19, a conveying chain belt 20, a spraying pipe 21, a liquid outlet pipe 22, a purifying port 23, a filter screen 24, a circulating water tank 25 and a liquid inlet pipe 26;

(1) the optical axis workpiece is conveyed through the wavy chain belt conveying mechanism, the continuous multi-station electroplating cleaning process is automatically completed, uninterrupted feeding and discharging can be achieved, the efficiency is high, the cost is low, and the traditional industry is subverted.

(2) The whole equipment is provided with a closed-loop chain type conveying belt, a plurality of drives are configured, the synchronous operation is realized, the speed is fast and the operation is adjustable, and the operation mode is designed to be wave-type operation (descending when entering a groove and ascending when exiting the groove).

(3) The multistation liquid tank is designed into a trapezoid structure or a square structure, the quantity is configured according to the process requirement, the multistation liquid tank is arranged in a straight line shape in an end-to-end mode, and the joint is welded in a seamless mode, so that the liquid can not overflow.

(4) The guide mechanism of chain belt, design the wave track as the guide track of chain belt in liquid tank both sides, move down the slope to the level below the liquid level along the first liquid tank entry for a certain distance before going up the slope to the export of liquid level groove to this mode is with all liquid tanks and stoving groove connection with the track, and the track returns from the outside below of liquid tank and docks with material loading level track at last, forms the closed loop track.

(5) And the chain belt mechanism is provided with corresponding interval baffles according to the size of the workpiece, so that the workpiece is prevented from sliding down and piling up to scratch the surface of the workpiece when the workpiece moves along with the chain belt in a downhill and uphill mode, and the interval between the baffles is adjustable.

(6) The self-cleaning or deplating mechanism of the chain belt is designed in the chain belt return stroke below the liquid tank, and the structure is the same as that of a normal process tank, so that the self-cleaning function of the chain belt can be automatically completed.

(7) The equipment is matched with heating, spraying, driving, ultrasonic wave, power supply, filter, stirring, temperature control, speed, liquid material supplementing and the like, and is controlled by a centralized integrated PLC program.

(8) Equipment sealing structure: the equipment is designed into a full-line airtight structure, a movable fan cover is designed above each liquid level groove, the movable fan cover can be opened at will during maintenance, and the movable fan cover can be closed during normal operation, so that waste gas and hot gas can be effectively collected and treated, and the surrounding environment of the equipment is ensured to be clean.

(9) The equipment material: the two materials can be selected according to the process, one is 316 stainless steel and the other is PP material.

The equipment has small occupied area, less personnel utilization, less pollution, high integration degree, attractive and elegant appearance, low cost and high efficiency.

It should be noted that in this document, relational terms such as first and second (first and second), and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims (6)

1. The utility model provides an automatic continuous plating and washing integration equipment of optical axis, includes frame (1), its characterized in that: the device is characterized in that a feeding station (6), an ultrasonic wave tank (7), a spraying tank (8), a first washing tank (9), a first electroplating tank (10), a second electroplating tank (11), a passivation tank (13), a drying tank (15) and a blanking station (17) are arranged on the frame (1) in a positioning mode, the feeding station (6), the ultrasonic wave tank (7), the spraying tank (8), the first washing tank (9), the first electroplating tank (10), the second electroplating tank (11), the passivation tank (13), the drying tank (15) and the blanking station (17) are sequentially arranged from left to right, a second washing tank (4) is arranged at the bottom of the first electroplating tank (10), and a plating stripping tank (3) is arranged at the bottom of the second electroplating tank (11).

2. An optical axis automatic continuous plating and washing integrated apparatus according to claim 1, characterized in that: the utility model discloses a solar energy storage device, including ultrasonic wave groove (7), material loading station (6), ultrasonic wave groove (7), spray tank (8), first washing tank (9), first plating bath (10), second plating bath (11), passivation groove (13), drying tank (15) and unloading station (17) are gone up all to fix a position and are installed waste gas calandria (12), airtight induced draft cover (14) and air heater (2) are installed to drying tank (15) inside location, be connected with guide rail (16) between material loading station (6) and the unloading station (17), be provided with wire transmission shaft (18), station locating plate (19) and conveying chain belt (20) on guide rail (16).

3. An optical axis automatic continuous plating and washing integrated apparatus according to claim 1, characterized in that: spray pipe (21) are installed to the inside location of spray tank (8), spray pipe (21) are connected with drain pipe (22), drain pipe (22) are connected with circulation water tank (25), be connected with feed liquor pipe (26) between spray tank (8) and circulation water tank (25), the inside location of circulation water tank (25) has filter screen (24), circulation water tank (25) top is provided with purifying mouth (23).

4. An optical axis automatic continuous plating and washing integrated apparatus according to claim 2, characterized in that: the guide rail (16) moves between the feeding station (6) and the discharging station (17), and the wire transmission shaft (18) and the conveying chain belt (20) rotate on the guide rail (16).

5. An optical axis automatic continuous plating and washing integrated apparatus according to claim 3, characterized in that: the spray pipe (21) is connected with the circulating water tank (25) through a liquid outlet pipe (22), the spray tank (8) is connected with the circulating water tank (25) through a liquid inlet pipe (26), and the circulating water tank (25) is positioned and installed with the filter screen (24).

6. An optical axis automatic continuous plating and washing integrated apparatus according to claim 1, characterized in that: the device is characterized in that the frame (1) is installed with the feeding station (6), the ultrasonic wave tank (7), the spraying tank (8), the first washing tank (9), the first electroplating tank (10), the second electroplating tank (11), the passivation tank (13), the drying tank (15) and the discharging station (17) through welding and positioning.

Images