CN219822698U - Automatic blanking mechanism for steel wheels - Google Patents
Automatic blanking mechanism for steel wheels Download PDFInfo
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- CN219822698U CN219822698U CN202320839524.4U CN202320839524U CN219822698U CN 219822698 U CN219822698 U CN 219822698U CN 202320839524 U CN202320839524 U CN 202320839524U CN 219822698 U CN219822698 U CN 219822698U
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- steel wheel
- supporting rod
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- seat
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 78
- 239000010959 steel Substances 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 title claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 49
- 238000007599 discharging Methods 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000013461 design Methods 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 3
- 230000006378 damage Effects 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract description 2
- 208000027418 Wounds and injury Diseases 0.000 abstract 1
- 208000014674 injury Diseases 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The utility model provides an automatic blanking mechanism for steel wheels, which comprises a mounting base, a connecting column, an inclined seat, a sliding seat, a bracket slideway, a bracket and a material supporting rod; the inclined design of the inclined seat is convenient for accelerating sliding when the steel wheel is unloaded, and the design of the inclined seat and the movable sliding seat enables the automatic blanking drop point to be adjustable; the bracket is connected with the bracket slide rail in a sliding fit manner and used for adjusting the width so as to realize the unloading of steel wheels with different specifications and sizes; the tail end of the L structure at the lower end of the bracket is used for limiting the material supporting rod to continuously rotate downwards at the horizontal position, and does not prevent the rim from descending before pressing; the semicircular design of the side edge of the material supporting rod enables the material supporting rod to be more attached to the edge of the steel wheel when lifted so as to more stably support the steel wheel, and reduces the sliding resistance of the steel wheel to realize the rapid sliding of the steel wheel on the material supporting rod; the automatic blanking mechanism for the steel wheels reduces the labor intensity, improves the production efficiency, eliminates the quality defects of collision injury and the like caused by manual blanking, and improves the appearance quality of products.
Description
Technical Field
The utility model relates to the technical field of steel wheel machining machinery, in particular to an automatic steel wheel blanking mechanism.
Background
Along with the rapid development of industry, the automatic production system comprehensively becomes a target rod which is continuously closed by each enterprise, under the automatic production, the production efficiency is obviously improved, meanwhile, the labor intensity of workers is reduced, and the manufacturing cost is indirectly reduced. In the past, labor-intensive industries relying on manual operation are subject to rapid increase of labor cost, and mechanical automation has become a mainstream development trend. At present, some working procedures in the steel wheel production process are produced in a manual operation mode, such as a synthetic press fit blanking working procedure, and the overall weight of a workpiece is increased due to the fact that a spoke and a rim are pressed together, so that the labor intensity of blanking workers is increased, and the production efficiency is reduced.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides an automatic steel wheel blanking mechanism which lifts up a steel wheel through an inclined material supporting rod and slides the steel wheel onto a roller way smoothly, so that automatic steel wheel blanking can be realized without manual work.
In order to achieve the above purpose, the present utility model adopts the following specific technical scheme:
an automatic blanking mechanism for a steel wheel comprises two clamping frames which are symmetrical to each other and have the same structure, wherein the two clamping frames are respectively arranged on two sides of the diameter of the steel wheel;
the clamping frame comprises a mounting base 1, a connecting column 2, an inclined seat 3, a sliding seat 4, a bracket slideway 5, a bracket 6 and a material supporting rod 7;
the mounting base 1, the connecting column 2 and the inclined seat 3 are welded to form a right-angle tripod, the mounting base 1 is welded and fixed with the bottom of the upper die, and the inclined edge of the inclined seat 3 is in sliding connection with the sliding seat 4;
the support slide way 5 is welded and fixed with the lower surface of the slide seat 4, a slide groove is formed in the support slide way 5, the top end of the support 6 slides in the slide groove, and a jackscrew for adjusting the position of the support 6 is arranged on the upper surface of the support slide way 5; the disbursement end of the material supporting rod 7 is connected with the bracket 6 through a pin shaft, and the bottom end of the bracket 6 is used for limiting the material supporting rod 7 to reach the horizontal position and continuously rotate downwards;
the mounting base 1 descends, the material supporting rod 7 rotates upwards after contacting the rim edge to enable the rim to pass through, after the rim and the spoke are pressed to form a steel wheel, the mounting base 1 ascends, the lower surface of the material supporting rod 7 is limited by the support 6 and cannot rotate downwards, accordingly the material supporting rod 7 supports the steel wheel, and the steel wheel slides by means of gravity when falling due to the inclination angle of the inclined seat 3, and finally blanking is achieved.
Preferably, rectangular slide hole has been seted up to the upper surface of slide 4, and slide 4 passes through screw rod and nut connection with slope seat 3, and the screw rod passes slope seat 3 and stands upside down to set up in the inside of slide 4, and the nut is located the upper surface of slope seat 3 and the cooperation of the end that stretches out of screw rod, and the elasticity of adjusting nut realizes that slope seat 3 slides along rectangular slide hole.
Preferably, two bracket slide ways 5 are arranged and are respectively welded on the lower surfaces of the two ends of the slide seat 4; the number of the brackets 6 is two, and the brackets 6 and the bracket slide ways 5 are matched and slide.
Preferably, the chute is of a right-angle C-shaped structure with a downward opening.
Preferably, the upper end of the bracket 6 is of a T-shaped structure, and the T-shaped structure is positioned in the right-angle C-shaped structure; the lower end of the bracket 6 is of an L-shaped structure, the lower end length of the L-shaped structure ensures that the downward running of the steel wheel is not hindered, and the material supporting rod 7 is limited to continuously rotate downwards.
Preferably, the cross section of the material supporting rod 7 is rectangular, one side of the material supporting rod 7, which is close to the edge of the steel wheel, is of a semicircular structure, the diameter of the semicircular structure is larger than the width of the flange of the steel wheel, and the semicircular structure is used for stably supporting the steel wheel when the material supporting rod 7 is lifted up so as to reduce the sliding resistance of the steel wheel.
Preferably, the mounting base 1, the connecting post 2, the inclined seat 3 and the sliding seat 4 are all hollow square frame structures.
The utility model has the beneficial effects that:
1. the connecting column of the automatic steel wheel discharging mechanism and the inclined seat design realize the automatic steel wheel discharging by depending on self gravity.
2. The design of the inclined seat and the movable sliding seat of the automatic steel wheel discharging mechanism enables the discharging falling point to be adjustable.
3. The support of the automatic steel wheel discharging mechanism is connected with the support slide rail in a sliding mode and used for adjusting the clamping width so as to meet production requirements of products with different specifications.
4. The tail end of the support lower end L structure of the automatic steel wheel discharging mechanism is used for limiting the material supporting rod to reach the horizontal position to continuously rotate downwards, and descending of the rim edge of the steel wheel is not hindered.
5. The steel wheel is supported to the automatic unloading mechanism of steel wheel's support material pole side designs into semicircle structure, and semicircle diameter is greater than steel wheel flange width, thereby can more laminate steel wheel rim edge more steady when first effect makes to support the material pole and lift up holds in the steel wheel, and the second effect reduces steel wheel gliding resistance realization and holds in the palm the steel wheel on the material pole and slide fast, and the design of third effect circular arc is softer than the right angle, prevents that hard contact from bringing the mar.
6. The automatic blanking mechanism for the steel wheels not only reduces the collision damage defect generated by manual blanking, improves the product quality, but also improves the production efficiency and reduces the labor intensity and the labor safety risk of workers.
Drawings
Fig. 1 is a schematic diagram of a single-side structure of an automatic steel wheel blanking mechanism according to an embodiment of the present utility model.
Fig. 2 is a schematic diagram showing a state that a material supporting rod is turned upwards in the descending process of an upper die of the automatic steel wheel blanking mechanism according to the embodiment of the utility model.
Fig. 3 is an overall schematic diagram of automatic steel wheel blanking in the upward process of an upper die of the automatic steel wheel blanking mechanism provided by the embodiment of the utility model.
Reference numerals
The device comprises a mounting base 1, a connecting column 2, an inclined seat 3, a sliding seat 4, a bracket slide 5, a bracket 6 and a material supporting rod 7.
Detailed Description
Hereinafter, embodiments of the present utility model will be described with reference to the accompanying drawings. In the following description, like modules are denoted by like reference numerals. In the case of the same reference numerals, their names and functions are also the same. Therefore, a detailed description thereof will not be repeated.
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be further described in detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limiting the utility model.
As shown in fig. 1 to 3, the automatic steel wheel blanking mechanism provided by the embodiment of the utility model comprises two clamping frames which are symmetrical to each other and have the same structure, wherein the symmetrical clamping frames are respectively arranged on two sides of the diameter of a rim, and the single-side clamping frame structure comprises a mounting base 1, a connecting column 2, an inclined seat 3, a sliding seat 4, a bracket slideway 5, a bracket 6 and a material supporting rod 7.
The installation base 1, the connecting column 2 and the inclined seat 3 are welded to form a right-angle tripod, the installation base 1, the connecting column 2, the inclined seat 3 and the sliding seat 4 are of hollow square frame structures, and the installation base 1 is welded and fixed with the bottom of the upper die, so that the whole mechanism is horizontal except the installation base 1 at the connecting part of the upper die, other parts are inclined, and the inclined angle enables the steel wheels to slide by self gravity when being unloaded.
The upper surface of slide 4 has offered the rectangular slide hole of slender oval hole shape, the hypotenuse and the slide 4 sliding connection of slope seat 3, slide 4 passes through the screw rod with the slope seat 3 and is connected, the screw rod passes slope seat 3 and stands upside down to set up in the inside of slide 4, the end that stretches out of screw rod is provided with the nut, the nut is located the upper surface of slope seat 3, the position of slide 4 is removed through adjusting nut's elasticity to realize that slide 4 slides along slope seat 3, finally realize that the unloading landing is adjustable.
The two support slide ways 5 are welded and fixed on the lower surface of the slide seat 4, the two support slide ways 5 are respectively arranged at two ends below the slide seat 4, a slide groove is arranged in the support slide way 5, and the slide groove structure is a right-angle C-shaped structure with a downward opening; the two brackets 6 are respectively positioned below the two bracket slide ways 5, the upper ends of the brackets 6 are of T-shaped structures, and the T-shaped structures slide in the slide grooves of the right-angle C-shaped structures; the lower end of the bracket 6 is of an L-shaped structure, the lower end length of the L-shaped structure ensures that the downward running of the steel wheel is not hindered, and the material supporting rod 7 is limited to continuously rotate downwards.
The upper surface of the bracket slide way 5 is provided with a jackscrew for adjusting the position of the bracket 6; the jackscrews are loosened, the support 6 is lightly knocked by a hand hammer, the clamping width of the steel wheels is adjusted inwards and outwards, and the jackscrews are locked after the positions are determined.
As the production of mixed flow of multiple varieties occurs in the production, the specifications of products are more, firstly, the sliding seat 4 and the inclined seat 3 are matched and designed to be telescopic, so that the position of the falling point of the connecting roller path in the sliding process of the part can be conveniently adjusted; secondly, the bracket 6 and the bracket slide way 5 are designed to be connected in a sliding fit manner, so that the clamping width of the steel wheel can be conveniently adjusted to meet the requirements of products with different specifications, and the two-part adjustable structure is added.
The bracket 6 and the bracket slide way 5 adopt a linear cutting processing means to realize equal-clearance sliding fit and prevent the influence of swinging in work on the use effect.
The material supporting rod 7 is divided into two parts, one part is a long rod structure with a rectangular cross section, the other part is two expenditure ends connected with the support 6 through pin shafts, the two expenditure ends are short rod structures, the two expenditure ends are arranged in parallel and are vertically connected with the long rod structure, the expenditure ends can rotate upwards after being connected with the support 6 through the pin shafts, the rotation lower limit angle of the material supporting rod 7 is in the horizontal direction, the tail end of the L structure is the vertical long central axis position of the material supporting rod 7, on one hand, the length of the tail end of the L structure limits the downward operation of the material supporting rod 7, the material supporting rod 7 can not rotate downwards after reaching the limit position, on the other hand, the tail end of the L structure can not be too long, the steel wheels are prevented from being blocked in the downward operation, and the material supporting rod 7 is used for supporting the steel wheels and unloading the steel wheels.
One side of stock structure contact steel wheel edge designs into semicircle structure, and the diameter width of semicircle is greater than the flange width of steel wheel, can be milder promptly reduce the friction scratch that hard contact brought when being convenient for hold in the palm material pole 7 and steel wheel contact, and reduce the gliding resistance, and stock structure's length depends on the size of steel wheel, avoids because stock structure overlength leads to the mid portion to produce the hidden danger of concave deformation, and stock structure's length still depends on lifting height and equipment width.
The working process comprises the following steps: when the mounting base 1 is positioned at the top dead center, the manual feeding and the rim positioning are completed, the mounting base 1 downwards drives the whole to downwards move, after the long rod structure of the material supporting rod 7 is contacted with the rim edge, the expenditure end drives the long rod structure to upwards rotate along the pin shaft, and the material supporting rod 7 rotates to reach an upper limit angle, namely, the angle of the material supporting rod 7 penetrating through the rim; the material supporting rod 7 is not limited after passing through the rim edge, and is reset to a horizontal state under the gravity, and the material supporting rod 7 reaches the lower part of the rim and waits for the pressing of the spokes of the rim. After the rim and the spoke pressfitting form the steel wheel, mounting base 1 goes upward to drive and holds in the palm material pole 7 upward movement, and the upper surface of stock structure and the upper rim contact of rim hold in the palm the whole promotion of the steel wheel that pressfitting is good, and the steel wheel breaks away from the bed die, and the steel wheel relies on the dead weight to realize down acceleration slip on the stock structure that has inclination, and the steel wheel breaks away from the stock structure after, falls to the roll table, realizes automatic unloading function.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the utility model.
The above embodiments of the present utility model do not limit the scope of the present utility model. Any of various other corresponding changes and modifications made according to the technical idea of the present utility model should be included in the scope of the claims of the present utility model.
Claims (7)
1. The automatic steel wheel blanking mechanism is characterized by comprising two clamping frames which are symmetrical to each other and have the same structure, wherein the two clamping frames are respectively arranged on two sides of the diameter of a steel wheel;
the clamping frame comprises a mounting base (1), a connecting column (2), an inclined seat (3), a sliding seat (4), a bracket slideway (5), a bracket (6) and a material supporting rod (7);
the mounting base (1), the connecting column (2) and the inclined seat (3) are welded to form a right-angle tripod, the mounting base (1) is welded and fixed with the bottom of the upper die, and the inclined edge of the inclined seat (3) is in sliding connection with the sliding seat (4);
the support slide way (5) is welded and fixed with the lower surface of the slide seat (4), a slide groove is formed in the support slide way (5), the top end of the support (6) slides in the slide groove, and a jackscrew for adjusting the position of the support (6) is arranged on the upper surface of the support slide way (5); the delivery end of the material supporting rod (7) is connected with the bracket (6) through a pin shaft, and the bottom end of the bracket (6) is used for limiting the material supporting rod (7) to reach a horizontal position and continuously rotate downwards;
the mounting base (1) descends, the material supporting rod (7) rotates upwards after contacting the rim edge to enable the rim to pass through, after the rim and the spoke are pressed to form a steel wheel, the mounting base (1) ascends, the lower surface of the material supporting rod (7) is limited by the support (6) and cannot rotate downwards, so that the material supporting rod (7) supports the steel wheel, and the inclined angle of the inclined seat (3) enables the steel wheel to slide by means of gravity when falling down, so that discharging is finally realized.
2. The automatic steel wheel blanking mechanism of claim 1, wherein a long-strip slideway hole is formed in the upper surface of the sliding seat (4), the sliding seat (4) is connected with the inclined seat (3) through a screw rod and a nut, the screw rod passes through the inclined seat (3) to be arranged in the sliding seat (4) in an inverted mode, the nut is located on the upper surface of the inclined seat (3) and matched with the extending end of the screw rod, and the tightness of the nut is adjusted to achieve sliding of the inclined seat (3) along the long-strip slideway hole.
3. The automatic steel wheel blanking mechanism according to claim 2, wherein two bracket slide ways (5) are arranged and welded on the lower surfaces of two ends of the sliding seat (4) respectively; the two brackets (6) are arranged, and the two brackets (6) and the two bracket slide ways (5) are matched and slide.
4. The automatic steel wheel blanking mechanism of claim 3, wherein the sliding groove is of a right-angle C-shaped structure with a downward opening.
5. The automatic steel wheel blanking mechanism according to claim 4, characterized in that the upper end of the bracket (6) is of a T-shaped structure, and the T-shaped structure is positioned inside the right-angle C-shaped structure; the lower end of the bracket (6) is of an L-shaped structure, the lower end length of the L-shaped structure ensures that the downward running of the steel wheel is not hindered, and the material supporting rod (7) is limited to continuously rotate downwards.
6. The automatic steel wheel blanking mechanism according to claim 5, wherein the cross section of the material supporting rod (7) is rectangular, one side of the material supporting rod (7) close to the edge of the steel wheel is of a semicircular structure, the diameter of the semicircular structure is larger than the width of the flange of the steel wheel, and the semicircular structure is used for stably supporting the steel wheel when the material supporting rod (7) is lifted so as to reduce the resistance of the steel wheel to slide down.
7. The automatic steel wheel blanking mechanism according to claim 1, wherein the mounting base (1), the connecting column (2), the inclined seat (3) and the sliding seat (4) are all hollow square frame structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320839524.4U CN219822698U (en) | 2023-04-14 | 2023-04-14 | Automatic blanking mechanism for steel wheels |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320839524.4U CN219822698U (en) | 2023-04-14 | 2023-04-14 | Automatic blanking mechanism for steel wheels |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219822698U true CN219822698U (en) | 2023-10-13 |
Family
ID=88250373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320839524.4U Active CN219822698U (en) | 2023-04-14 | 2023-04-14 | Automatic blanking mechanism for steel wheels |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219822698U (en) |
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2023
- 2023-04-14 CN CN202320839524.4U patent/CN219822698U/en active Active
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