CN219809107U - Low-energy consumption raw gas compressor - Google Patents
Low-energy consumption raw gas compressor Download PDFInfo
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- CN219809107U CN219809107U CN202320499425.6U CN202320499425U CN219809107U CN 219809107 U CN219809107 U CN 219809107U CN 202320499425 U CN202320499425 U CN 202320499425U CN 219809107 U CN219809107 U CN 219809107U
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- oil pipe
- gear
- energy consumption
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- 238000005265 energy consumption Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 132
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 27
- 238000010438 heat treatment Methods 0.000 abstract description 15
- 239000002918 waste heat Substances 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 9
- 238000011084 recovery Methods 0.000 abstract description 9
- 238000001816 cooling Methods 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 63
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
The utility model discloses a low-energy consumption raw gas compressor which comprises a bottom plate, a first gear and a compressor body. This low energy consumption raw materials gas compressor absorbs the heat energy that compressor work produced through the pipeline, and the heat energy heats the water in the pipeline to not only can provide hot water for the workman, still solved the radiating problem of compressor self, and then avoided the energy consumption of direct heating hot water and the energy consumption of cooling compressor equipment, simultaneously, drive each pipeline through the drive assembly work and rotate around the compressor, thereby effectively guarantee the homogeneity of water heating in each pipeline. In addition, can absorb the heat energy that the outlet duct carried through spiral oil pipe, when the oil in the spiral oil pipe was heated, can make the oil circulate, the heat energy that carries when oil flow to serpentine oil pipe can carry out heat transfer with the water in the storage water tank, realizes waste heat recovery and the utilization to the compressor, and then promotes the energy utilization, reduces the energy consumption.
Description
Technical Field
The utility model relates to the technical field of compressors, in particular to a low-energy consumption raw gas compressor.
Background
The raw gas compressor is a device for compressing gas, is a main body in a gas source device, is a device for converting mechanical energy of a prime motor (usually an electric motor) into gas pressure energy, is a pressure generating device for compressing air, is similar to a water pump in structure, and is mostly a reciprocating piston type, a rotary vane or a rotary screw. In the electric energy consumed by the screw air compressor, a part of the electric energy is used for compressing air to do work to generate high-pressure air, and the other part of the electric energy is converted into heat energy and is contained in compressed air and lubricating oil.
The raw material gas compressor in the prior art cannot generally effectively utilize converted heat energy, so that energy waste is caused, even equipment for cooling the compressor is required to dissipate heat, and the energy consumption of the compressor equipment is further increased.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides the low-energy consumption raw gas compressor, which absorbs heat energy generated by the operation of the compressor through the pipeline and heats water in the pipeline, so that hot water can be provided for workers, the problem of self heat dissipation of the compressor is solved, the energy consumption of directly heating the hot water and the energy consumption of equipment for cooling the compressor are avoided, and meanwhile, each pipeline is driven to rotate around the compressor through the operation of the driving assembly, so that the uniformity of water heating in each pipeline is effectively ensured. In addition, can absorb the heat energy that the outlet duct carried through spiral oil pipe, when the oil in the spiral oil pipe was heated, can make the oil circulate, the heat energy that carries when oil flowed to serpentine oil pipe can carry out heat transfer with the water in the storage water tank, realizes waste heat recovery and the utilization to the compressor, and then promotes the energy utilization, reduces the energy consumption, can effectively solve the problem among the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a low-energy consumption raw gas compressor comprises a bottom plate, a first gear and a compressor body;
the upper surface of the bottom plate is provided with a fixed bracket, the fixed bracket is provided with a compressor body, one side of the compressor body is provided with an air outlet pipe, the inside of the first gear is provided with a circular groove, the first gear is sleeved on the compressor body, the side surface of the first gear is uniformly provided with a plurality of pipelines, the other ends of the pipelines are jointly provided with a first annular plate, the outer surface of the first annular plate is provided with a water tank, the water tank is communicated with the pipelines, both sides of the upper part of the water tank are respectively provided with a limiting groove, the two limiting grooves are jointly and slidably provided with a second annular plate, the utility model discloses a water storage device, including first ring plate, second ring plate, first conveyer pipe, second conveyer pipe, installing support, the storage water tank is installed to the upper surface of bottom plate, the other end and the storage water tank of second conveyer pipe are connected, the inside of storage water tank is provided with heat conduction subassembly, the upper surface mounting of bottom plate has straight support, the pivot is installed in the side rotation of straight support, install the second gear in the pivot, second gear and first gear engagement are connected, drive assembly is installed to the opposite side of straight support.
Further, the heat conduction assembly comprises a rotary joint and a snake-shaped oil pipe rotatably installed in the water storage tank, two ends of the snake-shaped oil pipe are protruded out of the water storage tank, two ends of the snake-shaped oil pipe are provided with connecting oil pipes through the rotary joint, a spiral oil pipe is sleeved on the air outlet pipe, and two ends of the spiral oil pipe are connected with the corresponding connecting oil pipes respectively. The heat energy that can absorb the outlet duct through spiral oil pipe, because spiral oil pipe's area of contact is big, therefore spiral oil pipe's heat absorption is effectual, when the oil in the spiral oil pipe is heated, inside pressure change can make the oil circulate, at the in-process of circulation, the heat energy that carries when oil flows to serpentine oil pipe can carry out heat transfer with the water in the storage water tank, thereby heat the water in the storage water tank, realize waste heat recovery and the utilization to the compressor, and then promote energy utilization, reduce energy consumption.
Further, the spiral oil pipe comprises a first belt pulley, a second belt pulley and a belt, wherein the second belt pulley is arranged at one end of the spiral oil pipe, the first belt pulley is arranged at the right end of the rotating shaft, and the first belt pulley and the second belt pulley are connected in a transmission fit manner through the belt. When the rotating shaft rotates, the rotating shaft rotates to drive the first belt pulley to rotate, the first belt pulley rotates to drive the second belt pulley to rotate under the action of the belt, the second belt pulley rotates to drive the serpentine oil pipe to rotate around the center of the second belt pulley, the heat transfer rate of the serpentine oil pipe and water in the water storage tank is increased, and therefore the water heating speed in the water storage tank is improved.
Further, the driving assembly comprises a motor support arranged on the side face of the straight support, a motor is arranged on the motor support, an output shaft of the motor is connected to one end of the rotating shaft through a coupling, and an input end of the motor is electrically connected with an output end of the external controller. The motor is controlled to work through the external controller, and the motor works to drive the rotating shaft to rotate, so that the recovery of the waste heat of the compressor is completed through electric operation, the energy utilization rate is improved, and the energy consumption is reduced.
Further, the water tank comprises a water inlet pipe and a water outlet pipe, wherein the water inlet pipe is arranged on the upper surface of the water tank, the water outlet pipe is arranged on the side surface of the water tank, and control valves are arranged on the water inlet pipe and the water outlet pipe. The water storage tank is filled with water through the water inlet pipe and conveys water through the water outlet pipe.
Compared with the prior art, the utility model has the beneficial effects that: this low energy consumption raw materials gas compressor absorbs the heat energy that compressor work produced through the pipeline, and the heat energy heats the water in the pipeline to not only can provide hot water for the workman, still solved the radiating problem of compressor self, and then avoided the energy consumption of direct heating hot water and the energy consumption of the equipment of cooling compressor, simultaneously, drive each pipeline and rotate around the compressor through the drive assembly work, thereby effectively guarantee the homogeneity of water heating in each pipeline. In addition, can absorb the heat energy that the outlet duct carried through spiral oil pipe, when the oil in the spiral oil pipe was heated, can make the oil circulate, the heat energy that carries when oil flow to serpentine oil pipe can carry out heat transfer with the water in the storage water tank, realizes waste heat recovery and the utilization to the compressor, and then promotes the energy utilization, reduces the energy consumption.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
fig. 3 is a schematic view of a partial enlarged structure of the present utility model at a.
In the figure: 1 bottom plate, 2 first gears, 3 pipelines, 4 first annular plates, 5 second annular plates, 6 connecting oil pipes, 7 spiral oil pipes, 8 mounting brackets, 9 motors, 10 motor brackets, 11 straight brackets, 12 compressor bodies, 13 fixed brackets, 14 second gears, 15 rotating shafts, 16 first conveying pipes, 17 water boxes, 18 second conveying pipes, 19 first belt pulleys, 20 second belt pulleys, 21 belts, 22 water storage tanks, 23 air outlet pipes, 24 rotary joints, 25 water inlet pipes, 26 serpentine oil pipes, 27 water outlet pipes, 28 limiting grooves and 29 water tanks.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: a low-energy consumption raw gas compressor comprises a bottom plate 1, a first gear 2 and a compressor body 12;
the upper surface of the bottom plate 1 is provided with a fixed bracket 13, the fixed bracket 13 is provided with a compressor body 12, one side of the compressor body 12 is provided with an air outlet pipe 23, the inside of the first gear 2 is provided with a circular groove, the first gear 2 is sleeved on the compressor body 12, the side surface of the first gear 2 is uniformly provided with a plurality of pipelines 3, the other ends of the pipelines 3 are jointly provided with a first annular plate 4, the outer surface of the first annular plate 4 is provided with a water groove 29, the water groove 29 is communicated with the pipelines 3, both sides of the upper part of the water groove 29 are provided with limiting grooves 28, the two limiting grooves 28 are jointly and slidably provided with a second annular plate 5, the first conveyer pipe 16 is installed to the surface of second annular plate 5, water box 17 is installed to the upper end of first conveyer pipe 16, second conveyer pipe 18 is installed to the side mounting of water box 17, installing support 8 is still installed to the upper surface of bottom plate 1, storage water tank 22 is installed to the upper end of installing support 8, the other end and the storage water tank 22 of second conveyer pipe 18 are connected, the inside of storage water tank 22 is provided with heat conduction component, straight support 11 is installed to the upper surface of bottom plate 1, pivot 15 is installed in the side rotation of straight support 11, install second gear 14 on the pivot 15, second gear 14 and first gear 2 meshing are connected, drive assembly is installed to the opposite side of straight support 11. Firstly, the water in the water storage tank 22 is conveyed into the water tank 29 through the second conveying pipe 18, the water box 17 and the first conveying pipe 16, the water in the water tank 29 flows into each pipeline 3, when the compressor works, heat energy generated by the work of the compressor is absorbed through the pipelines 3 so as to recover waste heat of the compressor, the water in the pipelines 3 is heated through the heat energy, thereby not only providing hot water for workers, but also solving the problem of heat dissipation of the compressor, further avoiding the energy consumption of directly heating the hot water and the energy consumption of cooling compressor equipment, and simultaneously, the driving assembly is controlled to work through the external controller, the driving assembly works to drive the rotating shaft 15 to rotate, the rotating shaft 15 drives the second gear 14 to rotate, and the second gear 14 rotates to drive the first gear 2 to rotate, so that the uniformity of water heating in each pipeline 3 is effectively ensured, and the heating effect of the water in each pipeline 3 is improved.
The heat conduction assembly comprises a rotary joint 24 and a snake-shaped oil pipe 26 rotatably arranged in the water storage tank 22, both ends of the snake-shaped oil pipe 26 are protruded out of the water storage tank 22, both ends of the snake-shaped oil pipe 26 are provided with a connecting oil pipe 6 through the rotary joint 24, a spiral oil pipe 7 is sleeved on an air outlet pipe 23, and both ends of the spiral oil pipe 7 are respectively connected with the corresponding connecting oil pipe 6. The heat energy carried by the air outlet pipe 27 can be absorbed through the spiral oil pipe 7, and the heat absorption effect of the spiral oil pipe 7 is good because the contact area of the spiral oil pipe 7 is large, when oil in the spiral oil pipe 7 is heated, the internal pressure changes to enable the oil to circulate, and the heat energy carried by the oil flowing to the serpentine oil pipe 26 can be subjected to heat transfer with water in the water storage tank 22 in the circulation process, so that the water in the water storage tank 22 is heated, the waste heat recovery and the utilization of a compressor are realized, the energy utilization rate is improved, and the energy consumption is reduced.
The spiral oil pipe device further comprises a first belt pulley 19, a second belt pulley 20 and a belt 21, wherein the second belt pulley 20 is arranged at one end of the spiral oil pipe 7, the first belt pulley 19 is arranged at the right end of the rotating shaft 15, and the first belt pulley 19 and the second belt pulley 20 are in transmission fit connection through the belt 21. When the rotating shaft 15 rotates, the rotating shaft 15 rotates to drive the first belt pulley 19 to rotate, the first belt pulley 19 rotates to drive the second belt pulley 20 to rotate under the action of the belt 21, the second belt pulley 20 rotates to drive the serpentine oil pipe 26 to rotate around the center of the second belt pulley 20, and the heat transfer rate of the serpentine oil pipe 26 and water in the water storage tank 22 is increased, so that the water heating speed in the water storage tank 22 is increased.
The driving assembly comprises a motor bracket 10 arranged on the side face of a straight bracket 11, a motor 9 is arranged on the motor bracket 10, an output shaft of the motor 9 is connected with one end of a rotating shaft 15 through a coupling, and an input end of the motor 9 is electrically connected with an output end of an external controller. The motor 9 is controlled to work through the external controller, and the motor 9 works to drive the rotating shaft 15 to rotate, so that the recovery of the waste heat of the compressor is completed through electric operation, the energy utilization rate is improved, and the energy consumption is reduced.
The water tank comprises a water tank 22, and is characterized by further comprising a water inlet pipe 25 and a water outlet pipe 27, wherein the water inlet pipe 25 is arranged on the upper surface of the water tank 22, the water outlet pipe 27 is arranged on the side surface of the water tank 22, and control valves are arranged on the water inlet pipe 25 and the water outlet pipe 27. The water storage tank 22 is fed with water through a water inlet pipe 25 and is fed with water through a water outlet pipe 27.
In this embodiment, when the air separation plant works, three raw material gas compressors are commonly used for supplying gas for the next working procedure, and because the gas valve of the raw material gas compressor and the gas cylinder flow of the buffer tank are large, but the single raw material gas compressor cannot reach the gas supply amount required by the plant, the gas valve of the raw material gas compressor and the gas cylinder of the buffer tank can be reduced, so that the sum of the gas supply amounts of the two raw material gas compressors accords with the plant requirement, and the last raw material gas compressor is used for the next time.
The working principle of the low-energy consumption feed gas compressor provided by the utility model is as follows: firstly, the water in the water storage tank 22 is conveyed into the water tank 29 through the second conveying pipe 18, the water box 17 and the first conveying pipe 16, the water in the water tank 29 flows into each pipeline 3, when the compressor works, heat energy generated by the work of the compressor is absorbed through the pipelines 3 so as to recover waste heat of the compressor, the water in the pipelines 3 is heated through the heat energy, thereby not only providing hot water for workers, but also solving the problem of heat dissipation of the compressor, further avoiding the energy consumption of directly heating the hot water and the energy consumption of cooling compressor equipment, and simultaneously, the driving assembly is controlled to work through the external controller, the driving assembly works to drive the rotating shaft 15 to rotate, the rotating shaft 15 drives the second gear 14 to rotate, and the second gear 14 rotates to drive the first gear 2 to rotate, so that the uniformity of water heating in each pipeline 3 is effectively ensured, and the heating effect of the water in each pipeline 3 is improved. The heat energy carried by the air outlet pipe 27 can be absorbed through the spiral oil pipe 7, and the heat absorption effect of the spiral oil pipe 7 is good because the contact area of the spiral oil pipe 7 is large, when oil in the spiral oil pipe 7 is heated, the internal pressure changes to enable the oil to circulate, and the heat energy carried by the oil flowing to the serpentine oil pipe 26 can be subjected to heat transfer with water in the water storage tank 22 in the circulation process, so that the water in the water storage tank 22 is heated, the waste heat recovery and the utilization of a compressor are realized, the energy utilization rate is improved, and the energy consumption is reduced. When the rotating shaft 15 rotates, the rotating shaft 15 rotates to drive the first belt pulley 19 to rotate, the first belt pulley 19 rotates to drive the second belt pulley 20 to rotate under the action of the belt 21, the second belt pulley 20 rotates to drive the serpentine oil pipe 26 to rotate around the center of the second belt pulley 20, and the heat transfer rate of the serpentine oil pipe 26 and water in the water storage tank 22 is increased, so that the water heating speed in the water storage tank 22 is increased. The motor 9 is controlled to work through the external controller, and the motor 9 works to drive the rotating shaft 15 to rotate, so that the recovery of the waste heat of the compressor is completed through electric operation, the energy utilization rate is improved, and the energy consumption is reduced. The water storage tank 22 is fed with water through a water inlet pipe 25 and is fed with water through a water outlet pipe 27.
It should be noted that in this embodiment, the core chip of the external controller is selected from an STC single-chip microcomputer, the specific model is STC15W204S, the motor 9 can be freely configured according to the actual application scenario, and the motor 9 can be selected from a JE series single-phase servo motor manufactured by mitsubishi motor (china) limited in beijing city. The external controller controls the operation of the motor 9 using methods commonly used in the art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (5)
1. A low-energy consumption raw gas compressor is characterized in that: comprises a bottom plate (1), a first gear (2) and a compressor body (12);
the utility model discloses a water storage tank, including bottom plate (1), fixed bolster (13) are installed to the upper surface of bottom plate (1), install compressor body (12) on fixed bolster (13), outlet duct (23) are installed to one side of compressor body (12), circular slot has been seted up to the inside of first gear (2), first gear (2) cover is located on compressor body (12), a plurality of pipelines (3) are evenly installed to the side of first gear (2), first annular slab (4) are installed jointly to the other end of a plurality of pipelines (3), basin (29) are seted up to the surface of first annular slab (4), basin (29) and pipeline (3) intercommunication, limit slots (28) are all seted up to the upper portion both sides of basin (29), and two limit slots (28) are the common slidable mounting has second annular slab (5), the surface mounting of second annular slab (5) has first conveyer pipe (16), water box (17) are installed to the upper end of first conveyer pipe (16), water box (17) side mounting (18) have on the surface mounting bracket (8), water storage tank (18) are installed to the upper end of second annular slab (8), the inside of storage water tank (22) is provided with heat conduction subassembly, the upper surface mounting of bottom plate (1) has straight support (11), pivot (15) are installed in the side rotation of straight support (11), install second gear (14) on pivot (15), second gear (14) and first gear (2) meshing are connected, drive assembly is installed to the opposite side of straight support (11).
2. A low energy feed gas compressor as claimed in claim 1, wherein: the heat conduction assembly comprises a rotary joint (24) and a serpentine oil pipe (26) rotatably installed in the water storage tank (22), two ends of the serpentine oil pipe (26) are protruded out of the water storage tank (22), two ends of the serpentine oil pipe (26) are provided with a connecting oil pipe (6) through the rotary joint (24), a spiral oil pipe (7) is sleeved on the air outlet pipe (23), and two ends of the spiral oil pipe (7) are connected with the corresponding connecting oil pipe (6) respectively.
3. A low energy feed gas compressor as claimed in claim 2, wherein: the spiral oil pipe is characterized by further comprising a first belt pulley (19), a second belt pulley (20) and a belt (21), wherein the second belt pulley (20) is arranged at one end of the spiral oil pipe (7), the first belt pulley (19) is arranged at the right end of the rotating shaft (15), and the first belt pulley (19) and the second belt pulley (20) are in transmission fit connection through the belt (21).
4. A low energy feed gas compressor as claimed in claim 1, wherein: the driving assembly comprises a motor support (10) arranged on the side face of the straight support (11), a motor (9) is arranged on the motor support (10), an output shaft of the motor (9) is connected with one end of the rotating shaft (15) through a coupling, and an input end of the motor (9) is electrically connected with an output end of the external controller.
5. A low energy feed gas compressor as claimed in claim 1, wherein: still include inlet tube (25) and outlet pipe (27), the upper surface mounting of storage water tank (22) has inlet tube (25), outlet pipe (27) are installed to the side of storage water tank (22), all install the control valve on inlet tube (25) and outlet pipe (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320499425.6U CN219809107U (en) | 2023-03-15 | 2023-03-15 | Low-energy consumption raw gas compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320499425.6U CN219809107U (en) | 2023-03-15 | 2023-03-15 | Low-energy consumption raw gas compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219809107U true CN219809107U (en) | 2023-10-10 |
Family
ID=88216455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320499425.6U Active CN219809107U (en) | 2023-03-15 | 2023-03-15 | Low-energy consumption raw gas compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219809107U (en) |
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2023
- 2023-03-15 CN CN202320499425.6U patent/CN219809107U/en active Active
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