CN219805158U - Automatic orthotic devices of large-scale steel construction processing - Google Patents

Automatic orthotic devices of large-scale steel construction processing Download PDF

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Publication number
CN219805158U
CN219805158U CN202321211431.3U CN202321211431U CN219805158U CN 219805158 U CN219805158 U CN 219805158U CN 202321211431 U CN202321211431 U CN 202321211431U CN 219805158 U CN219805158 U CN 219805158U
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fixedly connected
machining
motor
processing platform
movable
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CN202321211431.3U
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栾杰
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Qingdao Bojie Environmental Protection Engineering Co ltd
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Qingdao Bojie Environmental Protection Engineering Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model belongs to the technical field of steel structure machining, and particularly relates to an automatic correction device for machining a large-sized steel structure, which comprises a machining table, wherein an auxiliary table arranged at a distance from the right side of the machining table is arranged, a lifting opening is arranged between the auxiliary table and the machining table at a distance from the auxiliary table, door-shaped box frames are fixedly connected to the upper ends of the machining table and the auxiliary table together, a correction mechanism is arranged at the upper end of the machining table, a moving opening is transversely formed in the upper end of the box frame, end plates are fixedly connected to the upper end of the box frame at the positions of two sides of the moving opening, threaded rods are jointly connected to the two end plates in a rotating mode, and a first motor for driving the threaded rods to rotate is fixedly arranged at the upper end of the machining table. According to the utility model, the large steel beam can be automatically moved to the upper part of the processing table for correction, and the large steel beam can be automatically moved down without manual carrying and using additional crane equipment, so that the automation degree of correction is improved, and the labor and equipment use cost are saved.

Description

Automatic orthotic devices of large-scale steel construction processing
Technical Field
The utility model relates to the technical field of steel structure machining, in particular to an automatic correcting device for machining a large-sized steel structure.
Background
Steel structures are structures composed of steel materials, and are one of the main types of building structures. The structure mainly comprises steel beams, steel columns, steel trusses and other components made of section steel, steel plates and the like. The existing steel beam material can be lengthened according to the requirement before being used, namely, end welding is carried out on two or more steel beams, and a longer steel beam is formed. After the steel beam is placed for a long time, the welding position of the steel beam is easy to bend and deform, and the steel beam can be normally used after being deformed and corrected.
The existing correcting device needs manpower to lift the deformed steel beam to the processing table, then the deformed part is directly corrected by using a hydraulic tool clamp after two ends of the deformed steel beam are fixed, and the deformed part is manually lifted after correction. And some longer and great large-scale girder steel of quality, must additionally use the crane to move it to the processing bench, and the process is comparatively time-consuming and laborious, and the security is relatively poor.
Therefore, we propose an automatic correction device for processing large-scale steel structures, which is used for solving the problems.
Disclosure of Invention
The utility model aims to solve the defects in the prior art and provides an automatic correction device for processing a large steel structure.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an automatic orthotic devices of large-scale steel construction processing, includes the processing platform, processing platform right side is provided with the vice platform that sets up with the interval, the interval is the lifting mouth between vice platform and the processing platform, the processing platform is with the box frame of the common fixedly connected with door-type of vice platform upper end, processing platform upper end is equipped with correction mechanism, the box frame upper end transversely has seted up and has moved the mouth, box frame upper end and in the equal fixedly connected with end plate of moving mouth both sides position, two rotate jointly between the end plate and be connected with the threaded rod, processing platform upper end fixed mounting has drive threaded rod pivoted first motor, the threaded rod upper thread has cup jointed the movable block, the movable block lower extreme runs through and moves mouth and fixedly connected with movable plate, movable plate lower extreme fixed mounting has the second motor, the coaxial fixedly connected with axis of rotation of output of second motor, the one end rotation that the second motor was kept away from to the axis of rotation is connected with the end block, fixed sleeve has two wire reel in the axis of rotation, the equal fixedly connected with end plate both sides end plate, two wire winding rope winding direction have the equal fixedly connected with threaded rod between the end plate, two wire winding rope winding direction opposite the two wire winding direction winding position have two wire winding position winding reel.
Preferably, the lower ends of the processing table and the auxiliary table are fixedly connected with a plurality of supporting legs.
Preferably, the correcting mechanism comprises a hydraulic telescopic cylinder fixedly installed at the upper end of the processing table and oppositely arranged left and right, the telescopic ends of the two hydraulic telescopic cylinders are fixedly connected with fixing plates, and two compression rollers are installed on one opposite sides of the two fixing plates.
Preferably, a sliding rod is fixedly connected between the inner walls of the left side and the right side of the box frame, and the sliding rod is arranged in a sliding penetrating mode through the moving plate.
Preferably, the processing platform front and back both ends and in the corresponding position of correction mechanism all fixed mounting have the second conveyer belt, two the equal fixedly connected with riser in second conveyer belt both sides position, control two relative the equal fixed mounting of one end that the riser kept away from mutually has electric telescopic handle, electric telescopic handle's flexible end runs through the riser and fixedly connected with splint.
Preferably, the upper end surfaces of the two second conveyor belts are higher than the upper end surface of the processing table.
Compared with the prior art, the device has the advantages that:
through setting up the auxiliary table in processing platform one side, and be provided with lifting mouth and first conveyer belt between auxiliary table and the processing platform, the staff only need place the girder steel of warp on first conveyer belt, make it carry to lifting mouth below automatically, and then utilize the bandage to bind girder steel both ends, it hangs it to utilize the second motor, move the girder steel to the correction mechanism of processing platform through first motor, thereby correct work, after correcting, place it on first conveyer belt through first motor and second motor again, automatic transport to unloading position, the correction process need not artifical transport and uses extra loop wheel machine equipment, the degree of automation of correction work has been improved, manpower and equipment use cost are saved.
Through setting up two second conveyer belts, not only have auxiliary stay's effect, and at the during operation of correcting, but automatically regulated corrects the position, makes correct the position accurate, improves the correction effect.
In summary, the large steel beam can be automatically moved to the upper part of the processing table for correction, and also can be automatically moved down, so that manual carrying and additional crane equipment are not needed, the degree of automation of correction work is improved, and labor and equipment use cost are saved.
Drawings
FIG. 1 is a front perspective view of an automatic orthotic device for large steel structure processing according to the present utility model;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1A;
fig. 3 is a schematic top view of a processing table in the automatic correction device for processing large-scale steel structures.
In the figure: the device comprises a processing table 1, a secondary table 2, a box frame 3, a supporting leg 4, a hydraulic telescopic cylinder 5, a compression roller 6, a moving opening 7, a threaded rod 8, a first motor 9, a moving block 10, a moving plate 11, a rotating shaft 12, a winding wheel 13, a second motor 14, an extension plate 15, a winding pulley 16, a wire rope 17, a binding belt 18, a first conveying belt 19, a second conveying belt 20, a vertical plate 21, an electric telescopic rod 22 and a clamping plate 23.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-3, an automatic correcting device for machining large-scale steel structures comprises a machining table 1, wherein an auxiliary table 2 is arranged on the right side of the machining table 1 at intervals, lifting ports are formed between the auxiliary table 2 and the machining table 1 at intervals, a plurality of supporting legs 4 are fixedly connected to the lower ends of the machining table 1 and the auxiliary table 2, the function of supporting the machining table 1 and the auxiliary table 2 is achieved, the number of the supporting legs 4 below the machining table 1 is four, and the number of the supporting legs 4 below the auxiliary table 2 is two. The processing platform 1 and the common fixedly connected with door-type box frame 3 of auxiliary table 2 upper end, processing platform 1 upper end is equipped with correction mechanism, correction mechanism includes the relative hydraulic telescoping cylinder 5 that sets up about fixed mounting is in processing platform 1 upper end, the equal fixedly connected with fixed plate of flexible end of two hydraulic telescoping cylinders 5, two compression rollers 6 are all installed to two opposite sides of fixed plate, when placing the girder steel between two fixed plates, four compression rollers 6 are driven towards the girder steel to the girder steel with crooked girder steel correction to accessible two hydraulic telescoping cylinders 5.
The box frame 3 upper end transversely has offered and has moved mouth 7, box frame 3 upper end and in the equal fixedly connected with end plate of moving mouth 7 both sides position, it is connected with threaded rod 8 to rotate jointly between two end plates, processing platform 1 upper end fixed mounting has the first motor 9 of drive threaded rod 8 pivoted, movable block 10 has been cup jointed to the screw thread on the threaded rod 8, movable block 10 lower extreme runs through and moves mouth 7 and fixedly connected with movable plate 11, the common fixedly connected with slide bar between the inner wall of box frame 3 left and right sides, the slide bar slides and runs through movable plate 11 setting, the slide bar plays limiting displacement, when first motor 9 drive threaded rod 8 rotates, can drive movable plate 11 lateral shifting through movable block 10.
The lower extreme fixed mounting of movable plate 11 has second motor 14, the coaxial fixedly connected with axis of rotation 12 of the output of second motor 14, the one end that axis of rotation 12 kept away from second motor 14 rotates and is connected with the end block, end block and movable plate 11 fixed connection, two winding wheels 13 have been fixedly cup jointed on the axis of rotation 12, both ends all fixedly connected with extension board 15 around the movable plate 11, the winding pulley 16 has all been installed to the one end below position that the extension board 15 kept away from movable plate 11, all twine wire rope 17 on two winding wheels 13, the winding direction of two wire rope 17 is opposite, two wire rope 17 keep away from winding wheel 13 one end respectively around two winding pulley 16 upper ends and be fixedly connected with bandage 18 in below position, when second motor 14 drive axis of rotation 12 rotates, two winding wheels 13 can twine the line or unwrapping wire work simultaneously, bandage 18 are used for binding the both ends of girder steel. A first conveying belt 19 is arranged at the lower position of the lifting opening, and the first conveying belt 19 can convey the steel beam to be corrected to the lower position of the lifting opening, so that the steel beam can be bound by using a binding belt 18 conveniently.
The bundled steel beam can be lifted to the upper part of the processing table 1 only by driving the winding wheel 13 to wind the steel wire rope 17 through the second motor 14 so that the two ends of the steel beam synchronously move upwards, thereby the first motor 9 is used for driving the moving plate 11 to move rightwards, the suspended steel beam is moved to the upper part of the correcting mechanism, and the steel beam is lowered to be positioned between the four press rollers 6 to wait for correction work.
The second conveyer belts 20 are fixedly arranged at the front end and the rear end of the processing table 1 and at the corresponding positions of the correcting mechanism, the upper end faces of the two second conveyer belts 20 are higher than the upper end face of the processing table 1, so that the steel beam is prevented from directly contacting the surface of the processing table 1, and friction damage to the processing table 1 is avoided. Two second conveyer belt 20 both sides position equal fixedly connected with riser 21, the equal fixed mounting of one end that two riser 21 that control relative kept away from mutually has electric telescopic handle 22, and electric telescopic handle 22's flexible end runs through riser 21 and fixedly connected with splint 23, is all located second conveyer belt 20 by the steel front and back end of putting down on processing platform 1, conveniently adjusts correction position through the transportation work of two second conveyer belts 20, makes the bending position of girder steel be located between four compression rollers 6, guarantees correction work's effective. And the arrangement of the electric telescopic rod 22 and the clamping plate 23 can clamp the end part of the steel beam during correction, so that the correction process is stable.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (6)

1. The utility model provides an automatic orthotic devices of large-scale steel construction processing, includes processing platform (1), its characterized in that, processing platform (1) right side is provided with auxiliary table (2) with the interval setting, the interval is the lifting mouth between auxiliary table (2) and processing platform (1), processing platform (1) and auxiliary table (2) upper end fixedly connected with door-type box frame (3) jointly, processing platform (1) upper end is equipped with correction mechanism, box frame (3) upper end transversely has seted up and has moved movable mouth (7), box frame (3) upper end just in the equal fixedly connected with end plate of movable mouth (7) both sides position, two the joint rotation is connected with threaded rod (8) between the end plate jointly, first motor (9) of drive threaded rod (8) rotation have fixed mounting on processing platform (1), threaded rod (8) go up the threaded sleeve joint movable block (10), movable block (10) lower extreme run through movable mouth (7) and fixedly connected with movable plate (11), movable plate (11) motor lower extreme fixed connection has movable plate (14) the second motor, second motor (14) fixed connection has second motor (14) and second end (14) to keep away from the axis of rotation (12), two winding wheels (13) are fixedly sleeved on the rotating shaft (12), extension plates (15) are fixedly connected to the front end and the rear end of each movable plate (11), winding pulleys (16) are mounted at the lower positions of one ends of the extension plates (15) away from the movable plates (11), steel wire ropes (17) are wound on the winding wheels (13), winding directions of the steel wire ropes (17) are opposite, one ends of the steel wire ropes (17) away from the winding wheels (13) are respectively wound on the upper ends of the two winding pulleys (16) and are fixedly connected with binding belts (18) at the lower positions, and a first conveying belt (19) is arranged below the lifting opening.
2. The automatic correction device for large steel structure machining according to claim 1, wherein a plurality of supporting legs (4) are fixedly connected to the lower ends of the machining table (1) and the auxiliary table (2).
3. The automatic correction device for large-scale steel structure machining according to claim 1, wherein the correction mechanism comprises hydraulic telescopic cylinders (5) fixedly installed at the upper end of a machining table (1) and oppositely arranged left and right, telescopic ends of the two hydraulic telescopic cylinders (5) are fixedly connected with fixing plates, and two pressing rollers (6) are installed on opposite sides of the two fixing plates.
4. The automatic correction device for large steel structure processing according to claim 1, wherein sliding rods are fixedly connected between the inner walls of the left side and the right side of the box frame (3), and the sliding rods are arranged in a sliding penetrating mode through the moving plate (11).
5. The automatic correction device for large-scale steel structure machining according to claim 1, wherein the second conveying belts (20) are fixedly installed at the front end and the rear end of the machining table (1) and at corresponding positions of the correction mechanism, vertical plates (21) are fixedly connected to two side positions of the second conveying belts (20), electric telescopic rods (22) are fixedly installed at the ends, far away from each other, of the left vertical plate (21) and the right vertical plate (21), and telescopic ends of the electric telescopic rods (22) penetrate through the vertical plates (21) and are fixedly connected with clamping plates (23).
6. The automatic correction device for large steel structure processing according to claim 5, wherein the upper end surfaces of the two second conveying belts (20) are higher than the upper end surface of the processing table (1).
CN202321211431.3U 2023-05-19 2023-05-19 Automatic orthotic devices of large-scale steel construction processing Active CN219805158U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321211431.3U CN219805158U (en) 2023-05-19 2023-05-19 Automatic orthotic devices of large-scale steel construction processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321211431.3U CN219805158U (en) 2023-05-19 2023-05-19 Automatic orthotic devices of large-scale steel construction processing

Publications (1)

Publication Number Publication Date
CN219805158U true CN219805158U (en) 2023-10-10

Family

ID=88214104

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321211431.3U Active CN219805158U (en) 2023-05-19 2023-05-19 Automatic orthotic devices of large-scale steel construction processing

Country Status (1)

Country Link
CN (1) CN219805158U (en)

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