CN219804480U - Visual automatic accurate dosing unit of paint raw materials - Google Patents
Visual automatic accurate dosing unit of paint raw materials Download PDFInfo
- Publication number
- CN219804480U CN219804480U CN202222964966.XU CN202222964966U CN219804480U CN 219804480 U CN219804480 U CN 219804480U CN 202222964966 U CN202222964966 U CN 202222964966U CN 219804480 U CN219804480 U CN 219804480U
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- box
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- paint
- metering pump
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- 239000003973 paint Substances 0.000 title claims abstract description 44
- 239000002994 raw material Substances 0.000 title claims abstract description 26
- 230000000007 visual effect Effects 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 39
- 238000003756 stirring Methods 0.000 claims description 26
- 238000013500 data storage Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 238000005303 weighing Methods 0.000 description 6
- 239000004615 ingredient Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 238000003908 quality control method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
Abstract
The utility model discloses a visual automatic accurate batching device for paint raw materials, which comprises the following technical scheme: the control box and agitator tank, the main pipe is installed to agitator tank top one side, install metering pump A in the middle of the main pipe, install control valve A in the middle of the main pipe is close to metering pump A one side, the auxiliary material pipe is installed to main pipe one side is kept away from at the agitator tank top, install metering pump B in the middle of the auxiliary material pipe, control valve B is installed to auxiliary material pipe is close to metering pump B one side. The utility model provides a visual automatic accurate dosing unit of paint raw materials has solved current paint production and has mostly adopted the manual work to weigh the material and carry out the batching, and manual work weighs the accuracy poor, influences the production quality of paint, and the majority batching data adopts the manual work to carry out the record, and paint production quality management accuse degree of difficulty is big, follow-up managers check the not good problem of convenience, have improved paint batching accuracy, and then have improved the production quality of paint.
Description
Technical Field
The utility model relates to the technical field of paint production, in particular to a visual automatic accurate batching device for paint raw materials.
Background
The paint is a chemical mixture paint which can be firmly covered on the surface of an object and has the functions of protecting, decorating, marking and other special purposes, and the paint generally consists of four parts of film forming substances, filling materials, solvents and auxiliary agents, and when the paint is stirred and mixed, the paint raw materials need to be accurately mixed.
Through the mass retrieval, find the accurate dosing unit of the dosing unit among the prior art like the disclosed improvement coating quality stability of open CN211936699U, through setting up the dispersion of dispersion section of thick bamboo realization raw materials is even, guarantees the velocity of flow of raw materials remains stable in the discharging pipe, is favorable to the accuracy of batching, sets up adjustment mechanism is used for controlling the flow of the raw materials that flows in the discharging pipe, improves the accuracy of batching.
The existing paint production ingredients have the following defects:
1. most adopt the manual weighing material to carry out the batching, manual weighing accuracy is poor, influences the production quality of paint.
2. Most of the batching data are recorded manually, the quality control difficulty of paint production is high, and the convenience of follow-up management staff checking is poor.
Disclosure of Invention
The utility model aims to provide a visual automatic accurate batching device for paint raw materials, which has the advantage of high batching accuracy, and solves the problems that most of the existing paint production adopts manual weighing materials for batching, the manual weighing accuracy is poor, the production quality of the paint is affected, most of batching data is recorded manually, the quality control difficulty of the paint production is high, and the convenience of subsequent management personnel for checking is poor.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a visual automatic accurate dosing unit of paint raw materials, includes control box and agitator tank, wherein main pipe is installed to agitator tank top one side, install metering pump A in the middle of the main pipe, main pipe is close to install control valve A in the middle of the metering pump A one side, auxiliary pipe is kept away from main pipe one side at the agitator tank top, install metering pump B in the middle of the auxiliary pipe, auxiliary pipe is close to metering pump B one side and installs control valve B, install the feeder hopper in the middle of the agitator tank top, the agitator tank top is located feeder hopper position department and installs auxiliary tank through the work or material rest, install electric telescopic ware through the supporting seat in the middle of the auxiliary tank one side, the batch meter box has been cup jointed to the auxiliary tank bottom, install the lifter plate in the middle of the batch meter box one side, electric telescopic ware output shaft is in the lifter plate, photoelectric sensor is installed to supporting seat lower surface one side, auxiliary tank is close to the bottom and installs control valve C, agitator tank one side is close to the top and installs control box through the connecting rod, the controller is installed to the bottom in the control box.
Preferably, the controller is internally provided with a central processing unit, a wireless receiving and transmitting module, a data storage module and an alarm module.
Preferably, a dustproof net is arranged between the top of the control box and the middle and two sides of the top of the control box, which are close to the bottom, through air holes, and a radiator is arranged at the top of the control box.
Preferably, motor A is installed in the middle of agitator tank one side, motor A output shaft is located the inside centre of agitator tank and installs the (mixing) shaft, the puddler is all installed to (mixing) shaft upper and lower surface.
Preferably, a motor plate is arranged on one side of the metering box close to the bottom, a motor B is arranged on the top of the motor plate, and a turning plate is arranged on the lower surface of an output shaft of the motor B.
Preferably, the controller, the metering pump A, the metering pump B and the photoelectric sensor are electrically connected.
Preferably, the front surface of the control box is provided with a display screen, and the middle of the front surface of the auxiliary material box is provided with an observation window.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the metering pump A, the metering pump B, the control valve A, the control valve B and the metering box are arranged, so that the effect of conveniently and accurately controlling paint ingredients is achieved, the feeding main materials are controlled through the metering pump A and the control valve A, the feeding auxiliary materials are controlled through the metering pump B and the control valve B, and meanwhile, the powder raw materials are metered and ingredients are metered through the metering box and the electric telescopic device, so that the problems that the manual weighing materials are adopted for ingredients in most of paint production, the manual weighing accuracy is poor, the production quality of paint is affected are solved, the paint ingredient accuracy is improved, and the production quality of paint is further improved.
2. According to the utility model, the controller, the photoelectric sensor, the metering pump A and the metering pump B are arranged, so that the effects of collecting the batching data and transmitting the collected data to the server through the controller are achieved, the problems that most batching data are recorded manually, the quality control difficulty of paint production is high, and the convenience is poor in checking by subsequent management staff are solved, and the observation and verification of the batching quantity of paint production are facilitated, so that the production quality of paint is improved.
Drawings
FIG. 1 is a schematic diagram of a front view of the present utility model;
FIG. 2 is a schematic cross-sectional view of the control box of the present utility model;
FIG. 3 is a schematic cross-sectional view of the auxiliary tank and metering tank of the present utility model;
FIG. 4 is a diagram of B in FIG. 3 an enlarged schematic structural view;
fig. 5 is a schematic structural diagram of the control principle of the present utility model.
Reference numerals: 1. a control box; 2. a stirring tank; 3. a stirring shaft; 4. a stirring rod; 5. a motor A; 6. a main material pipe; 7. a control valve A; 8. a metering pump A; 9. an auxiliary material box; 10. a feed hopper; 11. a material auxiliary pipe; 12. a metering pump B; 13. a control valve B; 14. a dust screen; 15. a heat sink; 16. air holes; 17. a controller; 18. a photoelectric sensor; 19. an electric telescopic device; 20. a lifting plate; 21. turning plate; 22. a metering box; 23. a control valve C; 24. a support base; 25. a motor B; 26. and a motor plate.
Detailed Description
The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.
Example 1
As shown in fig. 1-5, in order to achieve the above object, the present utility model provides the following technical solutions: a visual automatic accurate batching device for paint raw materials comprises a control box 1 and a stirring box 2, wherein one side of the top of the stirring box 2 is provided with a main pipe 6, a metering pump A8 is arranged in the middle of the main pipe 6, a control valve A7 is arranged in the middle of one side of the main pipe 6, which is close to the metering pump A8, the top of the stirring box 2 is provided with an auxiliary pipe 11, the middle of the auxiliary pipe 11 is provided with a metering pump B12, one side of the auxiliary pipe 11, which is close to the metering pump B12, is provided with a control valve B13, the middle of the top of the stirring box 2 is provided with a feed hopper 10, the top of the stirring box 2 is provided with an auxiliary box 9 through a material frame, the middle of one side of the auxiliary box 9 is provided with an electric telescopic device 19 through a supporting seat 24, the bottom of the auxiliary box 9 is sleeved with a metering box 22, the middle of one side of the metering box 22 is provided with a lifting plate 20, the output shaft of the electric telescopic device 19 is connected with the lifting plate 20, the photoelectric sensor 18 is installed to supporting seat 24 lower surface one side, control valve C23 is installed near the bottom to auxiliary material case 9, control box 1 is installed through the connecting rod near the top to agitator tank 2 one side, controller 17 is installed to the bottom in control box 1, controller 17 internally mounted has central processing unit, wireless transceiver module, data storage module and alarm module, be convenient for with data transmission to the server, motor plate 26 is installed near the bottom to metering tank 22 one side, motor B25 is installed at motor plate 26 top, motor B25 output shaft is located metering tank 22 lower surface mounting and turns over board 21, it moves to drive through motor B25 to empty the powder auxiliary material to the feeder hopper 10 inside, controller 17, metering pump A8, metering pump B12 and photoelectric sensor 18 electric connection, surface mounting has the display screen before the control box 1, install the observation window in the middle of the front surface of auxiliary material case 9.
The working principle of a visual automatic accurate dosing device for paint raw materials based on embodiment 1 is: after the utility model is installed, before use, the control valve A7 is opened, main materials are conveyed into the stirring box 2 through the main material pipe 6, feeding data are monitored through the metering pump A8, monitoring data are transmitted to the controller 17, meanwhile, the control valve B13 is opened, liquid auxiliary materials are conveyed into the stirring box 2 according to the feeding amount of the main materials and the metering pump B12, monitoring data are transmitted to the controller 17, meanwhile, the electric telescopic device 19 is started according to the feeding amount of the main materials, the metering box 22 is driven to move through the electric telescopic device 19, the position of the metering box 22 is sensed and adjusted through the photoelectric sensor 18, so that the storage amount in the metering box 22 is adjusted, the control valve C23 is opened, powder auxiliary materials are guided into the metering box 22, after the powder auxiliary materials in the metering box 22 are filled, the control valve C23 is closed, the motor B25 is started again, the motor B25 drives the turning plate 21 to rotate, the powder auxiliary materials are conveyed into the feed hopper 10, and guided into the stirring box 2 through the feed hopper 10, and the raw materials are stirred and mixed.
Example two
As shown in fig. 1-5, the visual automatic accurate batching device for paint raw materials provided by the present utility model, compared with the first embodiment, further includes: the dust screen 14 is installed through the gas pocket 16 in the middle of the control box 1 top and the both sides are close to the bottom, through the dust screen 14 that sets up, is dustproof to admitting air, and radiator 15 is installed at the top in the control box 1, installs motor A5 in the middle of 2 one sides of agitator tank, and motor A5 output shaft is located the inside centre of agitator tank 2 and installs (mixing) shaft 3, and puddler 4 is all installed to (mixing) shaft 3 upper and lower surface, stirs paint raw materials.
In this embodiment, after the raw materials get into agitator tank 2, start motor A5, drive (mixing) shaft 3 through motor A5 and rotate, drive (mixing) shaft 4 through (mixing) shaft 3 and rotate, stir the paint raw materials, and when the batching stirs, start radiator 15, carry the agitator tank 2 inside through both sides gas pocket 16 with outside air through radiator 15, discharge through the gas pocket 16 at control box 1 top.
The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.
Claims (7)
1. A visual automatic accurate batching device for paint raw materials, including control box (1) and agitator tank (2), its characterized in that: the utility model discloses a stirring box, including stirring box (2) and auxiliary material pipe (2), main material pipe (6) are installed to stirring box (2) top one side, install metering pump A (8) in the middle of main material pipe (6), main material pipe (6) are close to install control valve A (7) in the middle of metering pump A (8) one side, auxiliary material pipe (11) are kept away from at stirring box (2) top one side and are installed auxiliary material pipe (11), install metering pump B (12) in the middle of auxiliary material pipe (11) are close to metering pump B (12) one side and install control valve B (13), install feeder hopper (10) in the middle of stirring box (2) top, stirring box (2) top is located feeder hopper (10) position department and installs auxiliary material case (9) through the work or material rest, install electric telescopic handle (19) in the middle of auxiliary material case (9) one side through supporting seat (24), auxiliary material case (9) bottom has cup jointed case (22), install lifter plate (20) in the middle of metering box (22) one side, electric telescopic handle (19) output shaft is connected in lifter plate (20), supporting seat (24) are close to one side surface-mounted photoelectric sensor (18) are close to control valve C (2) and are installed near to one side of stirring box (2), a controller (17) is arranged at the inner bottom of the control box (1).
2. The visual automatic precision batching device for paint raw materials according to claim 1, wherein: the controller (17) is internally provided with a central processing unit, a wireless receiving and transmitting module, a data storage module and an alarm module.
3. The visual automatic precision batching device for paint raw materials according to claim 1, wherein: the middle and two sides of the top of the control box (1) are close to the bottom and are provided with dustproof nets (14) through air holes (16), and the top of the control box (1) is provided with a radiator (15).
4. The visual automatic precision batching device for paint raw materials according to claim 1, wherein: a motor A (5) is arranged in the middle of one side of the stirring box (2), a stirring shaft (3) is arranged in the middle of the inner part of the stirring box (2) and is positioned on the output shaft of the motor A (5), and stirring rods (4) are arranged on the upper surface and the lower surface of the stirring shaft (3).
5. The visual automatic precision batching device for paint raw materials according to claim 1, wherein: a motor plate (26) is installed on one side of the metering box (22) close to the bottom, a motor B (25) is installed on the top of the motor plate (26), and a turning plate (21) is installed on the lower surface of an output shaft of the motor B (25) located in the metering box (22).
6. The visual automatic precision batching device for paint raw materials according to claim 1, wherein: the controller (17), the metering pump A (8), the metering pump B (12) and the photoelectric sensor (18) are electrically connected.
7. The visual automatic precise batching device for paint raw materials according to claim 6, wherein: the front surface of the control box (1) is provided with a display screen, and the middle of the front surface of the auxiliary material box (9) is provided with an observation window.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222964966.XU CN219804480U (en) | 2022-11-05 | 2022-11-05 | Visual automatic accurate dosing unit of paint raw materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222964966.XU CN219804480U (en) | 2022-11-05 | 2022-11-05 | Visual automatic accurate dosing unit of paint raw materials |
Publications (1)
Publication Number | Publication Date |
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CN219804480U true CN219804480U (en) | 2023-10-10 |
Family
ID=88209561
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202222964966.XU Active CN219804480U (en) | 2022-11-05 | 2022-11-05 | Visual automatic accurate dosing unit of paint raw materials |
Country Status (1)
Country | Link |
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CN (1) | CN219804480U (en) |
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2022
- 2022-11-05 CN CN202222964966.XU patent/CN219804480U/en active Active
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