CN219794381U - Full light concrete sandwich building block - Google Patents
Full light concrete sandwich building block Download PDFInfo
- Publication number
- CN219794381U CN219794381U CN202321314481.4U CN202321314481U CN219794381U CN 219794381 U CN219794381 U CN 219794381U CN 202321314481 U CN202321314481 U CN 202321314481U CN 219794381 U CN219794381 U CN 219794381U
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- building block
- concrete
- panel
- ribs
- light
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- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 20
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 20
- 241001330002 Bambuseae Species 0.000 claims abstract description 20
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 20
- 239000011425 bamboo Substances 0.000 claims abstract description 20
- 230000002787 reinforcement Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 10
- 229920006327 polystyrene foam Polymers 0.000 claims description 3
- 239000006260 foam Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 23
- 238000005034 decoration Methods 0.000 description 11
- 239000010410 layer Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000002344 surface layer Substances 0.000 description 7
- 239000000945 filler Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 4
- 238000004321 preservation Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model discloses an all-light concrete sandwich building block, which comprises a panel, a bottom plate, longitudinal ribs, transverse ribs and light filling blocks, wherein the light filling blocks are positioned in cavities formed by the panel, the bottom plate, the longitudinal ribs and the transverse ribs, bamboo reinforcement nets are arranged in the panel and the bottom plate, longitudinal grooves are arranged on two sides of the building block, and the light foam filling blocks are arranged in the building block.
Description
Technical Field
The utility model relates to the technical field of assembled buildings, in particular to an all-light concrete sandwich building block.
Background
The building block is an artificial block made of concrete, industrial waste (slag, fly ash and the like) or local materials, has larger external dimension than the brick, has the advantages of simple equipment and high masonry speed, and meets the requirements of wall reform in the industrial development of the building. However, the building blocks are generally hollow (or sandwich) bodies of common concrete, so that the self weight is heavy, the heat preservation effect is poor, and the manufacturing and transportation costs are high; moreover, the block is the smallest structural unit of a building, a large number of blocks are needed for one building, and the blocks are generally produced by single molding, so that a large number of repeated production processes are needed to meet the number requirements, and the relative efficiency of production needs to be improved.
Disclosure of Invention
The utility model aims to solve the problems that the building block in the prior art is solid and heavy in dead weight, and provides a full light concrete sandwich building block, and a production process of the corresponding building block is also provided for improving the production relative efficiency of the building block.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
an all-lightweight concrete sandwich block comprises a panel, a bottom plate, longitudinal ribs, transverse ribs and lightweight filler blocks, wherein the lightweight filler blocks are positioned in cavities formed by the panel, the bottom plate, the longitudinal ribs and the transverse ribs. The light filling blocks are arranged in the building blocks, so that the dead weight of the building blocks can be greatly reduced.
Preferably, the materials of the panel and the bottom plate are recycled aggregate concrete; the longitudinal ribs and the transverse ribs are made of all-light heat-insulating concrete. The two different materials of the recycled aggregate concrete course and the full-light heat-insulating concrete can form a sandwich structure, so that the heat conduction efficiency is weakened, the heat-insulating performance of the building block is improved, and meanwhile, the recycled aggregate concrete is used for the building block, so that the environment-friendly effect is realized.
Preferably, the light filling block adopts a volume weight of less than 10kg/m 3 The polystyrene foam board can further lighten the weight of the board body, reduce the manufacturing cost and improve the heat preservation effect of the building blocks.
Furthermore, the inside of panel and bottom plate sets up the bamboo reinforcement net, and the bamboo reinforcement net is the crisscross net that forms of strip bamboo reinforcement, and the bamboo reinforcement net is used for strengthening the support strength of building block, and low in production cost simultaneously.
Further, two sides of the building blocks are provided with longitudinal grooves, and when the two building blocks are transversely spliced, the grooves between the building blocks can be combined to form grouting holes, so that connection between the two building blocks is facilitated.
The utility model also provides a production process of the full light concrete sandwich building block, which comprises the following steps:
step A1: placing a slat mold to form a non-cover mold box body;
step A2: a bamboo reinforcement net is arranged at a corresponding position of the bottom of the mould box body, and then a concrete surface layer is paved;
step A3: placing light filling blocks at corresponding positions above the panel layer, and filling concrete between the light filling blocks and the wall of the mould box body to form concrete ribs;
step A4: a bamboo reinforcement net is arranged at the corresponding position above the concrete ribs and the light filling blocks, and then a concrete bottom layer is paved;
step A5: demoulding after drying to obtain a large-strip-shaped building block;
step A6: cutting the large-strip-shaped building block to obtain the target building block.
The production process of the full light concrete sandwich building block is used for obtaining the large-strip building block through one-time processing, and then the large-strip building block is cut to obtain a plurality of target building blocks with small volumes, so that the production efficiency of the target building blocks is improved. In the block production process, the supporting rib is located inside the bottom layer of the large-strip-shaped block, so that the longitudinal structural strength of the large-strip-shaped block is facilitated, the large-strip-shaped block is prevented from being longitudinally broken in the carrying process, the supporting rib is made of wood materials, and transverse cutting is facilitated.
Preferably, the panel of the full light concrete sandwich block can be preset with a decoration panel, and the decoration panel can be a ceramic panel, a marble-like panel, a dry bonding surface layer and other existing decoration panels.
The production process of the full light concrete sandwich building block with the decoration panel comprises the following steps:
step B1: placing a slat mold to form a non-cover mold box body;
step B2: reversely paving a veneer at the bottom of the mould box body;
step B3: a bamboo reinforcement net is arranged at a corresponding position of the bottom of the mould box body, and then a concrete surface layer is paved;
step B4: placing light filling blocks at corresponding positions above the panel layer, and filling concrete between the light filling blocks and the wall of the mould box body to form concrete ribs;
step B5: a bamboo reinforcement net is arranged at the corresponding position above the concrete ribs and the light filling blocks, and then a concrete bottom layer is paved;
step B6: demoulding after drying to obtain a large-strip-shaped building block;
step B7: cutting the large-strip-shaped building block to obtain the target building block.
The full light concrete sandwich building block with the decoration panel is characterized in that the decoration panel is preset on the building block, and finally the decoration panel and the building block are cut together, so that the production efficiency is high.
The beneficial effects of the utility model are as follows:
1. the light foam filling blocks are arranged in the full light concrete sandwich building blocks, so that the self weight of the building blocks can be reduced, the foam plates have a heat insulation effect, and the quality of the building blocks can be further reduced by matching with the surface layer materials and ribs of the full light ceramsite concrete, and meanwhile, the heat insulation effect of the building blocks is improved.
2. The production process of the full light concrete sandwich building block obtains a large-strip-shaped building block through one-time processing, and then the large-strip-shaped building block is cut to obtain a plurality of target building blocks with small volumes, so that the production efficiency of the target building blocks is improved.
Drawings
Fig. 1 is a schematic structural view of embodiment 1 of the present block;
fig. 2 is a schematic structural view of the block according to embodiment 1;
fig. 3 is a schematic longitudinal section of the block of example 1 corresponding to a large bar block;
FIG. 4 is a schematic structural view of a bamboo reinforcement net;
fig. 5 is a schematic structural view of example 2 of the full light concrete sandwich block.
In the figure: 1. a bottom plate; 2. a panel; 3. longitudinal ribs; 4. transverse ribs; 5. a lightweight filler block; 6. a bamboo reinforcement net; 7. a groove; 8. decorative panels.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Example 1
Referring to fig. 1 and 3, an all-lightweight concrete sandwich block includes a face plate 1, a bottom plate 2, longitudinal ribs 3, transverse ribs 4, and lightweight filler blocks 5, the lightweight filler blocks 15 being located in cavities formed by the face plate 1, the bottom plate 2, the longitudinal ribs 3, and the transverse ribs 4. The light filling block 15 is arranged in the building block, so that the dead weight of the building block can be greatly reduced.
In this embodiment, the materials of the panel 1 and the bottom plate 2 are recycled aggregate concrete; the longitudinal ribs 3 and the transverse ribs 4 are made of all-light heat-insulating concrete. The two different materials of the recycled aggregate concrete course and the full-light heat-insulating concrete can form a sandwich structure, so that the heat conduction efficiency is weakened, the heat-insulating performance of the building block is improved, and meanwhile, the recycled aggregate concrete is used for the building block, so that the environment-friendly effect is realized.
In this embodiment, the lightweight filler 15 has a volume weight of less than 10kg/m 3 The polystyrene foam board can further lighten the weight of the board body, reduce the manufacturing cost and improve the heat preservation effect of the building blocks.
Further, the supporting ribs 6 are longitudinally arranged below the longitudinal ribs 3 in the bottom plate 2, the supporting ribs 6 are used for reinforcing the supporting strength of the building block, and preferably, the supporting ribs 6 are made of wood materials, so that cutting is facilitated, and production cost is reduced.
Further, two sides of the building blocks are provided with longitudinal grooves 7, and when the two building blocks are transversely spliced, the grooves between the building blocks can be combined to form grouting holes, so that connection between the two building blocks is facilitated.
The production process of the full light concrete sandwich building block in the embodiment comprises the following steps:
step A1: placing a slat mold to form a non-cover mold box body;
step A2: a bamboo reinforcement net 6 is arranged at a corresponding position of the bottom of the mould box body, and then a concrete surface layer is paved;
step A3: placing light filling blocks 15 at corresponding positions above the panel layer, and then filling concrete between the light filling blocks 15 and the box wall of the mould box body to form concrete ribs;
step A4: the bamboo reinforcement net 6 is arranged at the corresponding position above the concrete ribs and the light filling blocks 15, and then a concrete bottom layer is paved;
step A5: demolding after drying to obtain a large-strip-shaped building block, wherein the structure of the large-strip-shaped building block is shown in fig. 2 and 3, and broken lines are cutting lines;
step A6: cutting the large-strip-shaped building block to obtain the target building block.
The production process of the full light concrete sandwich building block is used for obtaining the large-strip building block through one-time processing, and then the large-strip building block is cut to obtain a plurality of target building blocks with small volumes, so that the production efficiency of the target building blocks is improved. In the block production process, the bamboo reinforcement net 6 is located inside the surface course and the bottom of the big bar block for promote the fore-and-aft structural strength of big bar block, avoid big bar block to take place vertical fracture in the handling, the bamboo reinforcement net 6 adopts wooden material, the transverse cutting of being convenient for.
Example 2
Referring to fig. 4, unlike embodiment 1, the panel 1 of the full lightweight concrete sandwich block of the present embodiment may further be provided with a decorative panel 8, and the decorative panel 8 may be a ceramic panel, a marble-like panel, a dry adhesive surface layer, or the like.
The production process of the full light concrete sandwich building block with the decoration panel comprises the following steps:
step B1: placing a slat mold to form a non-cover mold box body;
step B2: reversely paving a veneer 8 at the bottom of the mould box body;
step B3: a bamboo reinforcement net 6 is arranged at a corresponding position of the bottom of the mould box body, and then a concrete surface layer is paved;
step B4: placing light filling blocks 15 at corresponding positions above the panel layer, and then filling concrete between the light filling blocks 15 and the box wall of the mould box body to form concrete ribs;
step B5: a bamboo reinforcement net (6) is correspondingly arranged above the concrete ribs and the light filling blocks 15, and then a concrete bottom layer is paved;
step B6: demoulding after drying to obtain a large-strip-shaped building block;
step B7: cutting the large-strip-shaped building block to obtain the target building block.
The full light concrete sandwich building block with the decoration panel in the embodiment is characterized in that the decoration panel is preset on the building block, and finally the decoration panel and the building block are cut together, so that the production efficiency is high.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (5)
1. The full light concrete sandwich building block is characterized by comprising a panel (1), a bottom plate (2), longitudinal ribs (3), transverse ribs (4) and light filling blocks (5), wherein the light filling blocks (5) are positioned in a cavity formed by the panel (1), the bottom plate (2), the longitudinal ribs (3) and the transverse ribs (4);
the panel (1) and the bottom plate (2) are internally provided with bamboo reinforcement nets (6), and two side surfaces of the building block are provided with longitudinal grooves (7).
2. The full light concrete sandwich block according to claim 1, characterized in that the bamboo reinforcement net (6) is a net formed by staggered strip bamboo reinforcement.
3. The full light concrete sandwich block according to claim 2, characterized in that the materials of the face plate (1) and the bottom plate (2) are recycled aggregate concrete; the longitudinal ribs (3) and the transverse ribs (4) are made of light heat-insulating concrete.
4. A full light concrete sandwich block according to claim 3, characterized in that the light filling blocks (5) are of a volume weight of less than 10kg/m 3 Polystyrene foam board.
5. A full light concrete sandwich block according to claim 1 or 4, characterized in that the face plate (1) is further provided with a decorative panel (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321314481.4U CN219794381U (en) | 2023-05-29 | 2023-05-29 | Full light concrete sandwich building block |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321314481.4U CN219794381U (en) | 2023-05-29 | 2023-05-29 | Full light concrete sandwich building block |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219794381U true CN219794381U (en) | 2023-10-03 |
Family
ID=88183475
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321314481.4U Active CN219794381U (en) | 2023-05-29 | 2023-05-29 | Full light concrete sandwich building block |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN219794381U (en) |
-
2023
- 2023-05-29 CN CN202321314481.4U patent/CN219794381U/en active Active
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