CN219788741U - Precast concrete member rough surface forming tool - Google Patents
Precast concrete member rough surface forming tool Download PDFInfo
- Publication number
- CN219788741U CN219788741U CN202321070408.7U CN202321070408U CN219788741U CN 219788741 U CN219788741 U CN 219788741U CN 202321070408 U CN202321070408 U CN 202321070408U CN 219788741 U CN219788741 U CN 219788741U
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- Prior art keywords
- forming
- rough surface
- template
- arc
- precast concrete
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- 239000011178 precast concrete Substances 0.000 title claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 37
- 238000001125 extrusion Methods 0.000 claims description 19
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 description 12
- 239000004567 concrete Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The utility model discloses a precast concrete member rough surface forming tool, wherein limit grooves matched with fastening bolts are uniformly formed in support columns, winding rollers are rotatably assembled between two groups of mounting frames through rotating shafts, a pressurizer is fixedly assembled at the bottom end of a first arc-shaped plate, a squeezing wheel is rotatably assembled at the bottom end of a connecting rod, a supporting spring is connected between the outer side wall of the connecting rod and the inner side wall of a second arc-shaped plate, a forming template is winded and assembled on the winding rollers, forming of pouring convex blocks is completed by utilizing forming grooves in the forming template, and therefore rough surface manufacturing is achieved.
Description
Technical Field
The utility model relates to the technical field of precast concrete member rough surface forming tools, in particular to a precast concrete member rough surface forming tool.
Background
In the assembled concrete structure, a large number of joints exist, the joints are often positioned at the parts with larger or more complex structural stress, so that the performance of the joints has great influence on the bearing capacity and rigidity of the structure, so that the industry standard requires that the joint surfaces of the prefabricated part, post-cast concrete, grouting material and grouting material should be provided with rough surfaces, the surface of the joints of the prefabricated part is rough in the manufacturing process, retarder is coated on the surface of a mould of the prefabricated part in most cases, the surface is rough by flushing with high-pressure water after the demoulding of the prefabricated part, or mechanical roughening is carried out after the demoulding of the prefabricated part, but both the two methods have adverse effects on the environment and the physical health of operators.
The utility model provides a precast concrete member rough surface forming tool, will have PE template or metal form installation fixed on the flange template that a plurality of archs or a plurality of recess become precast member flange mould, and need arrange horizontal distribution reinforcing bar and vertical distribution reinforcing bar in the mould, pour concrete, vibrate, maintenance, the drawing of patterns, become the precast member that has the rough surface at last, result in the actual course of working complicated in the course of working, and carry out the operation in the mould, result in the recyclability greatly reduced of mould, to rough surface shaping speed greatly reduced, the whole structure of precast member is inconvenient for dismantling the drawing of patterns in the production process simultaneously, for this reason, we propose a precast concrete member rough surface forming tool.
Disclosure of Invention
The utility model aims to provide a rough surface forming tool for a precast concrete member, which is used for solving the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a precast concrete member rough surface forming tool, includes two sets of bases of parallel arrangement, two sets of the bottom left and right sides of base all is fixed with the gyro wheel, the top of base is fixed with a support section of thick bamboo, the top of a support section of thick bamboo is pegged graft and is assembled with the support column, install fastening bolt on the support section of thick bamboo, evenly offered the spacing groove with fastening bolt looks adaptation on the support column, two sets of the top of support column all is fixed with the mounting bracket, two sets of be equipped with the winding roller through the pivot rotation between the mounting bracket, two sets of right side wall top of mounting bracket is fixed with first arc, first arc bottom fixed mounting has the pressurizer, two sets of the left side wall top of mounting bracket is fixed with the second arc, the second arc bottom is articulated to be equipped with the connecting rod through the round pin axle, the bottom rotation of connecting rod is equipped with the pinch roller, be connected with between the lateral wall and the second arc inside wall of connecting rod, the winding is equipped with the shaping template on the winding roller.
Preferably, the length of the winding roller is the same as the distance between the two groups of mounting frames, and the width of the forming template is matched with the size of the winding roller.
Preferably, the forming grooves are uniformly formed in the forming template, the forming grooves are formed in two sections, the upper side of each forming groove is a conical groove, and the lower side of each forming groove is an arc groove communicated with the conical groove.
Preferably, the pressurizer comprises an outer cylinder fixed at the bottom end of the first arc-shaped plate, a pressurizing spring is arranged on the outer side wall of the outer cylinder, and a pressurizing wheel is fixed at the other end of the pressurizing spring.
Preferably, the pressurizing wheel corresponds to the winding roller, and the pressurizing wheel abuts against the outer side wall of the forming template.
Preferably, the extrusion wheel is hinged and assembled on the connecting rod through a pin shaft, and the extrusion wheel is assembled at the top of the molding template in a fitting way, and the extrusion wheel is a cam.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model has reasonable structural design, the molding template is attached to the component steel mould with the rough surface required before the precast component is poured, and then concrete is poured, so that the molding groove on the molding template can be utilized to finish the formation of pouring convex blocks, thereby realizing the manufacture of the rough surface, the preparation efficiency is high, the molding template is removed together during demolding, the surface of the component naturally forms the rough surface, the requirement of the designed rough surface can be met, the whole device moves leftwards during demolding, the winding roller realizes the winding work during the moving process, the pressurizer realizes the extrusion of the molding template, the extrusion wheel at the end part of the winding compactness connecting rod of the molding template on the winding roller can be contacted with the molding template at any time, the periodic vibration treatment of the molding template can be generated by utilizing the rolling of the extrusion wheel while the guiding tensioning effect on the molding template, the material on the molding template can be vibrated down, and the self-cleaning effect on the residue material on the molding template is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is an enlarged schematic view of the structure of the portion a of the present utility model.
FIG. 3 is a schematic view of the structure of the pressurizer of the present utility model.
In the figure: 1. a base; 2. a roller; 3. a support cylinder; 4. a support column; 5. a fastening bolt; 6. a limit groove; 7. a mounting frame; 8. a winding roller; 9. a first arcuate plate; 10. a pressurizer; 101. an outer cylinder; 102. a pressurizing spring; 103. a pressure wheel; 11. a second arcuate plate; 12. a connecting rod; 13. a pressing wheel; 14. a support spring; 15. forming a template; 16. and forming grooves.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: the utility model provides a precast concrete member rough surface forming tool, including parallel arrangement's two sets of base 1, the bottom left and right sides of two sets of base 1 all is fixed with gyro wheel 2, the top of base 1 is fixed with support section of thick bamboo 3, the top grafting of support section of thick bamboo 3 is equipped with support column 4, install fastening bolt 5 on the support section of thick bamboo 3, evenly set up the spacing groove 6 with fastening bolt 5 looks adaptation on the support column 4, the top of two sets of support columns 4 all is fixed with mounting bracket 7, rotate through the pivot between two sets of mounting brackets 7 and be equipped with winding roller 8, and pivot rear end fixedly connected with carousel on the winding roller 8, when the device is in use, can remove through gyro wheel 2 of base 1 bottom, be convenient for through manual rotation carousel can drive winding roller 8 work, use through winding roller 8 accomplishes the rolling and the work of forming template 15, and support column 4 is movable mounting in support section of thick bamboo 3, utilize fastening bolt 5 to realize the fixed spacing to support column 4, and through the installation between the spacing groove 6 of adjustment fastening bolt 5 and different high adjustment height adjustment 7, can be adjusted according to the height of the mounting bracket 8, the convenience of the prefabricated member is formed between the position of the prefabricated template 15 and the position of the prefabricated real-time operation of the forming template 15.
Referring to fig. 1, a first arc plate 9 is fixed at the top of the right side wall of two sets of mounting frames 7, a pressurizer 10 is fixedly assembled at the bottom end of the first arc plate 9, a second arc plate 11 is fixed at the top of the left side wall of two sets of mounting frames 7, a connecting rod 12 is hinged and assembled at the bottom end of the second arc plate 11 through a pin shaft, an extrusion wheel 13 is rotatably assembled at the bottom end of the connecting rod 12, a supporting spring 14 is connected between the outer side wall of the connecting rod 12 and the inner side wall of the second arc plate 11, a forming template 15 is wound and assembled on the winding roller 8, forming grooves 16 are uniformly formed in the forming template 15, the forming grooves 16 are arranged in two sections, the upper side is a conical groove, the lower side is an arc groove communicated with the conical groove, the forming template 15 is attached to a component steel mould needing a rough surface before pouring of a prefabricated component, then concrete is poured, and thus the forming of a pouring bump is completed by utilizing the forming grooves 16 on the forming template 15, so that the rough surface is manufactured, the manufacturing efficiency is high, the forming template 15 is removed together when demoulding, and the rough surface is naturally formed.
The length of the winding roller 8 is the same as the distance between the two groups of mounting frames 7, and the width of the forming template 15 is matched with the size of the winding roller 8, so that the forming template 15 wound on the winding roller 8 can be conveniently matched with the requirements of rough surface forming of prefabricated parts with different widths.
Referring to fig. 3, the pressurizer 10 includes an outer cylinder 101 fixed at the bottom end of the first arc plate 9, a pressurizing spring 102 is installed on the outer sidewall of the outer cylinder 101, a pressurizing wheel 103 is fixed at the other end of the pressurizing spring 102, the pressurizing wheel 103 corresponds to the winding roller 8, the pressurizing wheel 103 abuts against the outer sidewall of the forming template 15, when the winding roller 8 works, the winding and laying work of the forming template 15 can be completed through the winding roller 8, and in the process, the pressurizing wheel 103 abuts against the forming template 15 on the winding roller 8, so that the fitting degree of the forming template 15 wound on the winding roller 8 during winding can be improved.
Referring to fig. 1, the extrusion wheel 13 is hinged and assembled on the connecting rod 12 through a pin, the extrusion wheel 13 is assembled on the top of the forming template 15, the extrusion wheel 13 is a cam, in the laying process of the forming template 15, the whole device needs to move rightwards, at the moment, the extrusion force generated by compression of the supporting spring 14 can promote the extrusion wheel 13 to roll on the forming template 15, the installation stability of the forming template 15 on a prefabricated part can be increased, in the demolding process, the whole device moves leftwards, the winding roller 8 realizes winding work, the pressurizer 10 realizes extrusion of the forming template 15, the winding tightness of the forming template 15 of a winding part is convenient to improve, when the forming template 15 is pulled up from the prefabricated part along with the movement of the device, the extrusion wheel 13 at the end part of the connecting rod 12 can be contacted with the forming template 15 at any time, the rolling of the extrusion wheel 13 can be utilized to produce periodical vibration treatment on the forming template 15 while playing a role of guiding and tensioning on the forming template 15, the material on the forming template 15 can be vibrated down on the forming template 15, and the residue on the forming template 15 can be cleaned automatically.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A precast concrete member rough surface shaping instrument which characterized in that: including two sets of base (1) of parallel arrangement, two sets of the bottom left and right sides of base (1) all is fixed with gyro wheel (2), the top of base (1) is fixed with support section of thick bamboo (3), peg graft and be equipped with support column (4) at the top of support section of thick bamboo (3), install fastening bolt (5) on support section of thick bamboo (3), evenly offered spacing groove (6) with fastening bolt (5) looks adaptation on support column (4), two sets of the top of support column (4) all is fixed with mounting bracket (7), two sets of be equipped with winding roller (8) through the pivot rotation between mounting bracket (7), two sets of right side wall top of mounting bracket (7) is fixed with first arc (9), the left side wall top of first arc (9) bottom fixed with second arc (11), second arc (11) bottom articulates and is equipped with connecting rod (12) through the round pin axle, the bottom of connecting rod (12) is equipped with the rotation of extrusion roller (12), two sets of being equipped with between the outer side wall (14) and supporting spring shaping template (15), winding roller (14) are equipped with between the outer side wall (14).
2. A precast concrete member rough surface forming tool according to claim 1, wherein: the length of the winding roller (8) is the same as the distance between the two groups of mounting frames (7), and the width of the forming template (15) is matched with the size of the winding roller (8).
3. A precast concrete member rough surface forming tool according to claim 2, wherein: the forming template (15) is uniformly provided with forming grooves (16), the forming grooves (16) are arranged in two sections, the upper side of each forming groove is a conical groove, and the lower side of each forming groove is an arc groove communicated with the conical groove.
4. A precast concrete member rough surface forming tool according to claim 1, wherein: the pressurizer (10) comprises an outer cylinder (101) fixed at the bottom end of the first arc-shaped plate (9), a pressurizing spring (102) is arranged on the outer side wall of the outer cylinder (101), and a pressurizing wheel (103) is fixed at the other end of the pressurizing spring (102).
5. A precast concrete member rough surface forming tool according to claim 4, wherein: the pressurizing wheel (103) corresponds to the winding roller (8), and the pressurizing wheel (103) is abutted against the outer side wall of the forming template (15).
6. A precast concrete member rough surface forming tool according to claim 1, wherein: the extrusion wheel (13) is hinged and assembled on the connecting rod (12) through a pin shaft, the extrusion wheel (13) is assembled on the top of the forming template (15) in a fitting mode, and the extrusion wheel (13) is a cam.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321070408.7U CN219788741U (en) | 2023-05-07 | 2023-05-07 | Precast concrete member rough surface forming tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321070408.7U CN219788741U (en) | 2023-05-07 | 2023-05-07 | Precast concrete member rough surface forming tool |
Publications (1)
Publication Number | Publication Date |
---|---|
CN219788741U true CN219788741U (en) | 2023-10-03 |
Family
ID=88150540
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321070408.7U Active CN219788741U (en) | 2023-05-07 | 2023-05-07 | Precast concrete member rough surface forming tool |
Country Status (1)
Country | Link |
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CN (1) | CN219788741U (en) |
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2023
- 2023-05-07 CN CN202321070408.7U patent/CN219788741U/en active Active
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A rough surface forming tool for prefabricated concrete components Granted publication date: 20231003 Pledgee: Zhangping Branch of Industrial and Commercial Bank of China Ltd. Pledgor: Fujian Huifeng Construction Technology Co.,Ltd. Registration number: Y2024980016662 |