CN220945935U - Mould cleaning device - Google Patents

Mould cleaning device Download PDF

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Publication number
CN220945935U
CN220945935U CN202321741450.7U CN202321741450U CN220945935U CN 220945935 U CN220945935 U CN 220945935U CN 202321741450 U CN202321741450 U CN 202321741450U CN 220945935 U CN220945935 U CN 220945935U
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China
Prior art keywords
guide
guide rod
backup pad
support frame
sides
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Application number
CN202321741450.7U
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Chinese (zh)
Inventor
王亚楠
宋亮
刘成功
杜丹阳
贾明图
谷懿
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China Railway 19th Bureau Group Co Ltd
Sixth Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
Original Assignee
China Railway 19th Bureau Group Co Ltd
Sixth Engineering Co Ltd of China Railway 19th Bureau Group Co Ltd
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Priority to CN202321741450.7U priority Critical patent/CN220945935U/en
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Abstract

The utility model relates to a die cleaning device, which is characterized in that: including walking support, Y to running gear, X to translation mechanism, go up backup pad, lower backup pad, lateral wall clearance mechanism, bottom surface clearance mechanism and installation piece, the walking support link to each other and it comprises last support frame and the lower carriage that sets up in last support frame left and right sides bottom to running gear, last backup pad pass through X to translation mechanism and connect the bottom of last support frame, the lower backup pad pass through elevating system and link to each other with last support frame, the bottom of lower carriage still installs first electronic jar, the both sides of installation piece respectively be provided with a lateral wall clearance mechanism and adjust the height through first electronic jar, the center department of lower backup pad bottom still vertically is fixed with the guide pillar, the lower extreme of guide pillar passes the installation piece and links to each other with bottom surface clearance mechanism. The design has the advantages of simple structure, easy manufacture, practicality and high efficiency.

Description

Mould cleaning device
Technical Field
The utility model relates to the technical field of precast piles, in particular to a mould cleaning device.
Background
After the production of the precast pile mold is finished, a part of the coagulated concrete material remains on the inner wall of the mold, and if the remaining concrete material is not cleaned, the forming obstacle and even the structure of the precast pile produced later are damaged, so that the remaining concrete material on the inner wall of the mold must be cleaned before each concrete material distribution.
Among the prior art, tubular pile mould clearance mechanism's gyro wheel wire brush is circular, and gyro wheel wire brush and tubular pile mould's axial collineation consequently can be with tubular pile mould clean up, and on square pile mould, because square pile mould's cross section is square, consequently even also set up square with gyro wheel wire brush's cross section, when gyro wheel wire brush rotates, also can't be fine clear away the leftover bits in the square pile mould, so present square pile mould adopts manual cleaning mostly, and is inefficiency, and the cost of labor is high.
Disclosure of Invention
The utility model designs a die cleaning device for solving the problems, which can automatically clean the bottom surface and the inner walls around in the square pile die through the side wall cleaning mechanism and the bottom surface cleaning mechanism, thereby replacing manual cleaning, improving the working efficiency and greatly reducing the labor cost.
In order to solve the technical problems, the utility model provides a die cleaning device, which is characterized in that: including walking support, Y to running gear, X to translation mechanism, go up backup pad, lower backup pad, lateral wall clearance mechanism, bottom surface clearance mechanism and installation piece, the walking support link to each other with Y to running gear and it comprises last support frame and the lower carriage that sets up in last support frame left and right sides bottom, last backup pad pass through X to translation mechanism and connect the bottom of last support frame, the lower backup pad pass through elevating system and link to each other with last support frame, the bottom of lower carriage still install first electronic jar, the installation piece be located under the lower backup pad and link to each other with the play axle end of first electronic jar, the both sides of installation piece respectively be provided with a lateral wall clearance mechanism and adjust the height through first electronic jar, the center department of lower backup pad bottom still vertical be fixed with the guide pillar, the lower extreme of guide pillar pass the installation piece and link to each other with bottom surface clearance mechanism, bottom surface clearance mechanism pass through the mounting panel and link to each other with the guide pillar, the installation piece drive through first electronic jar and slide from top to bottom along the guide pillar.
Further: the side wall cleaning mechanism is connected with the installation block through the L-shaped connection plate, guide grooves are formed in two sides of the installation block, one end of the L-shaped connection plate stretches into the guide grooves and is movably connected with the guide grooves, second electric cylinders are further fixed on two sides of the installation block, shaft outlet ends of the second electric cylinders on two sides are respectively connected with the L-shaped connection plates on two sides, and the side wall cleaning mechanisms on two sides are used for adjusting the distance through the second electric cylinders on two sides.
Still further: the lifting mechanism comprises a third electric cylinder, a guide rod and a guide cylinder, wherein the third electric cylinder is arranged at the bottom of the upper supporting plate, the guide rod is vertically fixed at the bottom of the lower supporting plate, the guide cylinder is vertically fixed at the bottom of the upper supporting plate, the lower end of the guide rod penetrates through the lower supporting plate and stretches into the guide cylinder, a through hole for penetrating the guide rod is formed in the lower supporting plate, the inner diameter of the guide cylinder is matched with the outer diameter of the guide rod, and the guide rod is movably connected with the guide cylinder.
Still further: the X-direction translation mechanism comprises a first servo motor, a lead screw, a limit guide rod and a movable block, wherein a side plate is vertically arranged at the bottom of the left end and the right end of the upper support frame, the lead screw and the limit guide rod are horizontally arranged between the two side plates, the lead screw is rotationally connected between the two side plates, one end of the lead screw is connected with the first servo motor fixed on one side plate, the limit guide rod is fixedly connected with the two side plates, a threaded through hole and a guide through hole are formed in the position, opposite to the lead screw and the limit guide rod, of the movable block, the lead screw penetrates through the movable block along the threaded through hole, the movable block is slidably connected with the limit guide rod through the guide through hole, and the upper support plate is connected to the bottom of the movable block through a rotating mechanism.
Still further: the rotary mechanism comprises a second servo motor, a first gear, a second gear, a rotary shaft and a positioning steering cylinder, wherein the section of the rotary shaft is in a T shape, the upper end of the rotary shaft is rotationally connected in the positioning steering cylinder through a bearing, the positioning steering cylinder is fixed at the bottom of the movable block, the lower end of the rotary shaft penetrates through the positioning steering cylinder and is fixedly connected with the top of the upper supporting plate, the first gear is sleeved and fixed on the rotary shaft extending out of the positioning steering cylinder, the second servo motor is mounted at the bottom of the movable block, and the second gear is sleeved and fixed at the output shaft end of the second servo motor and is meshed with the first gear.
Still further: the Y-direction travelling mechanism comprises travelling pulleys, a transmission plate, a fixing frame and a stepping motor, wherein a plurality of travelling pulleys are arranged at the bottom of the lower support frame, the lower support frame is connected in a chute on the ground through the travelling pulleys, the transmission plate is fixedly connected with the lower support frame on one side, the stepping motor is installed on the ground through the fixing frame and is connected with the transmission plate, and the travelling support is pushed by the stepping motor to move along the chute by utilizing the travelling pulleys.
After the structure is adopted, the side wall cleaning mechanism and the bottom surface cleaning mechanism can automatically clean the bottom surface and the surrounding inner walls in the square pile die, so that manual cleaning is replaced, the working efficiency is improved, and the labor cost is greatly reduced; the height of the side wall cleaning mechanism can be independently adjusted, so that the cleaning work of square pile dies with different heights can be completed, the function of increasing the practical performance is achieved, and the side wall cleaning mechanism also has the advantages of simple structure, easiness in manufacturing, practicability and high efficiency.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is an enlarged view of a part of the structure in fig. 1.
Detailed Description
The utility model provides a mould cleaning device as shown in fig. 1 and 2, includes walking support, Y to running gear, X to translation mechanism, goes up backup pad 12, lower bolster 13, lateral wall clearance mechanism, bottom surface clearance mechanism and installation piece 14, the running support link to each other to running gear and it comprises last support frame 2 and the lower carriage 1 that sets up in last support frame left and right sides bottom, last backup pad pass through X to translation mechanism and connect the bottom of last support frame, lower bolster pass through elevating system and last support frame and link to each other, the bottom of lower carriage still installs first electronic jar 21, the installation piece be located under the lower backup pad and link to each other with the play axle end of first electronic jar, the both sides of installation piece respectively be provided with a lateral wall clearance mechanism and adjust the height through first electronic jar, the center department of lower backup pad bottom still is vertical to be fixed with guide pillar 17, the lower extreme of guide pillar passes the installation piece and links to each other with bottom surface clearance mechanism, bottom surface mechanism pass through the mounting panel and link to each other with the guide pillar, installation piece drive the guide pillar along first electronic upper and lower slide down.
The lateral wall clearance mechanism as shown in fig. 1 links to each other with the installation piece through L type connecting plate 15, the guide way has all been seted up to the both sides of installation piece, the one end of L type connecting plate stretches into the guide way and rather than swing joint, the both sides of installation piece still are fixed with second electronic jar 22, and the play axle end of both sides second electronic jar links to each other with the L type connecting plate of both sides respectively, and the lateral wall clearance mechanism of both sides carries out the interval adjustment through the second electronic jar of both sides.
The lifting mechanism shown in fig. 2 comprises a third electric cylinder 20, a guide rod 27 and a guide cylinder 28, wherein the third electric cylinder is arranged at the bottom of the upper supporting plate, the guide rod is vertically fixed at the bottom of the lower supporting plate, the guide cylinder is vertically fixed at the bottom of the upper supporting plate, the lower end of the guide rod penetrates through the lower supporting plate and stretches into the guide cylinder, a through hole for penetrating the guide rod is formed in the lower supporting plate, the inner diameter size of the guide cylinder is matched with the outer diameter size of the guide rod, and the guide rod is movably connected with the guide cylinder.
The X-direction translation mechanism shown in fig. 1 comprises a first servo motor 8, a lead screw 9, a limit guide rod 10 and a movable block 11, wherein the bottoms of the left end and the right end of the upper support frame are respectively vertically provided with a side plate 7, the lead screw and the limit guide rod are horizontally arranged between the two side plates one by one, the lead screw is rotationally connected between the two side plates, one end of the lead screw is connected with the first servo motor fixed on one side plate, the limit guide rod is fixedly connected with the two side plates, a threaded through hole and a guide through hole are formed in the movable block at positions opposite to the lead screw and the limit guide rod, the lead screw penetrates through the movable block along the threaded through hole, the movable block is slidably connected with the limit guide rod through the guide through hole, and the upper support plate is connected to the bottom of the movable block through a rotating mechanism.
The rotating mechanism shown in fig. 2 comprises a second servo motor 24, a first gear 25, a second gear 26, a rotating shaft and a positioning steering cylinder 23, wherein the section of the rotating shaft is in a T shape, the upper end of the rotating shaft is rotationally connected in the positioning steering cylinder through a bearing, the positioning steering cylinder is fixed at the bottom of the movable block, the lower end of the rotating shaft penetrates through the positioning steering cylinder and is fixedly connected with the top of the upper supporting plate, the first gear sleeve is fixed on the rotating shaft extending out of the positioning steering cylinder, the second servo motor is arranged at the bottom of the movable block, and the second gear sleeve is fixed at the shaft outlet end of the second servo motor and is meshed with the first gear.
The Y-direction travelling mechanism shown in fig. 1 comprises a travelling pulley 3, a transmission plate 4, a fixing frame 5 and a stepping motor, wherein a plurality of travelling pulleys are arranged at the bottom of the lower support frame, the lower support frame is connected in a chute on the ground through the travelling pulleys, the transmission plate is fixedly connected with the lower support frame on one side, the stepping motor is installed on the ground through the fixing frame and is connected with the transmission plate, and the travelling support is pushed by the stepping motor to move along the chute by the travelling pulleys.
During operation, the walking support is moved to the position right above the square pile mold 6 through the Y-direction travelling mechanism, then the lifting mechanism is started to enable the side wall cleaning mechanism and the bottom surface cleaning mechanism to extend into the square pile mold, the bottom surface cleaning mechanism is contacted with the bottom surface in the square pile mold, the distances between the rotating mechanism and the side wall cleaning mechanisms at two sides are controlled to be respectively contacted with the inner walls around the inside of the square pile mold, and finally the cleaning work of the bottom surface and the inner walls in the square pile mold is completed by utilizing the cooperation of the Y-direction travelling mechanism and the X-direction translation mechanism. According to the utility model, the side wall cleaning mechanism and the bottom surface cleaning mechanism are arranged, so that the bottom surface and the inner walls around the square pile mold can be automatically cleaned, thereby replacing manual cleaning, improving the working efficiency and greatly reducing the labor cost; the height of the side wall cleaning mechanism can be independently adjusted, so that the cleaning work of square pile dies with different heights can be completed, the function of increasing the practical performance is achieved, and the side wall cleaning mechanism also has the advantages of simple structure, easiness in manufacturing, practicability and high efficiency.
The above is only a preferred embodiment of the present utility model, and the protection scope of the present utility model is not limited to the above examples, and all technical solutions belonging to the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that modifications and adaptations to the utility model without departing from the principles thereof are intended to be within the scope of the utility model as set forth in the following claims.

Claims (6)

1. A die cleaning device, characterized in that: including walking support, Y to running gear, X to translation mechanism, go up backup pad (12), lower backup pad (13), lateral wall clearance mechanism, bottom surface clearance mechanism and installation piece (14), the walking support link to each other and it comprises last support frame (2) and lower carriage (1) of setting up in last support frame left and right sides bottom to running gear, last backup pad pass through X to translation mechanism and connect the bottom of last support frame, lower backup pad pass through elevating system and link to each other with last support frame, the bottom of lower carriage still install first electronic jar (21), the installation piece be located under the lower backup pad and link to each other with the play axle end of first electronic jar, the both sides of installation piece respectively be provided with a lateral wall clearance mechanism and adjust the height through first electronic jar, the center department of lower backup pad bottom still vertical guide pillar (17) that is fixed with, the lower extreme of guide pillar passes the installation piece and links to each other with bottom surface clearance mechanism, bottom surface mechanism link to each other through with the mounting panel, the installation piece slide along the guide pillar up and down through first electronic drive.
2. A mold cleaning apparatus as defined in claim 1, wherein: the side wall cleaning mechanism is connected with the installation block through the L-shaped connecting plate (15), guide grooves are formed in two sides of the installation block, one end of the L-shaped connecting plate stretches into the guide grooves and is movably connected with the guide grooves, second electric cylinders (22) are further fixed on two sides of the installation block, shaft outlet ends of the second electric cylinders on two sides are respectively connected with the L-shaped connecting plates on two sides, and the side wall cleaning mechanisms on two sides are used for adjusting the distance through the second electric cylinders on two sides.
3. A mold cleaning apparatus as defined in claim 1, wherein: the lifting mechanism comprises a third electric cylinder (20), a guide rod (27) and a guide cylinder (28), wherein the third electric cylinder is arranged at the bottom of the upper supporting plate, the guide rod is vertically fixed at the bottom of the lower supporting plate, the guide cylinder is vertically fixed at the bottom of the upper supporting plate, the lower end of the guide rod penetrates through the lower supporting plate and stretches into the guide cylinder, a through hole for penetrating the guide rod is formed in the lower supporting plate, and the inner diameter size of the guide cylinder is matched with the outer diameter size of the guide rod, and the guide rod is movably connected with the guide cylinder.
4. A mold cleaning apparatus as defined in claim 1, wherein: the X-direction translation mechanism comprises a first servo motor (8), a lead screw (9), a limiting guide rod (10) and a movable block (11), wherein a side plate (7) is vertically arranged at the bottom of the left end and the right end of the upper support frame, the lead screw and the limiting guide rod are horizontally arranged between the two side plates, the lead screw is rotationally connected between the two side plates, one end of the lead screw is connected with the first servo motor fixed on one side plate, the limiting guide rod is fixedly connected with the two side plates, a threaded through hole and a guide through hole are formed in the movable block relative to the positions of the lead screw and the limiting guide rod, the lead screw penetrates through the movable block along the threaded through hole, the movable block is slidably connected with the limiting guide rod through the guide through hole, and the upper support plate is connected with the bottom of the movable block through a rotating mechanism.
5. A mold cleaning apparatus as defined in claim 4, wherein: the rotary mechanism comprises a second servo motor (24), a first gear (25), a second gear (26), a rotating shaft and a positioning steering cylinder (23), wherein the section of the rotating shaft is in a T shape, the upper end of the rotating shaft is rotationally connected in the positioning steering cylinder through a bearing, the positioning steering cylinder is fixed at the bottom of the movable block, the lower end of the rotating shaft penetrates through the positioning steering cylinder and is fixedly connected with the top of the upper supporting plate, the first gear is sleeved and fixed on the rotating shaft extending out of the positioning steering cylinder, the second servo motor is mounted at the bottom of the movable block, and the second gear is sleeved and fixed at the output shaft end of the second servo motor and is meshed with the first gear.
6. A mold cleaning apparatus as defined in claim 1, wherein: y to running gear include walking pulley (3), drive plate (4), mount (5) and step motor, the bottom of lower carriage is provided with a plurality of walking pulley, the lower carriage pass through the walking pulley and connect in the spout on ground, the lower carriage fixed connection of drive plate and one side, step motor pass through the mount and install subaerial and its link to each other with the drive plate, the walking support pass through step motor and promote and utilize the walking pulley to remove along the spout.
CN202321741450.7U 2023-07-05 2023-07-05 Mould cleaning device Active CN220945935U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321741450.7U CN220945935U (en) 2023-07-05 2023-07-05 Mould cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321741450.7U CN220945935U (en) 2023-07-05 2023-07-05 Mould cleaning device

Publications (1)

Publication Number Publication Date
CN220945935U true CN220945935U (en) 2024-05-14

Family

ID=91014333

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321741450.7U Active CN220945935U (en) 2023-07-05 2023-07-05 Mould cleaning device

Country Status (1)

Country Link
CN (1) CN220945935U (en)

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