CN219788167U - Gear assembly equipment - Google Patents
Gear assembly equipment Download PDFInfo
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- CN219788167U CN219788167U CN202321061003.7U CN202321061003U CN219788167U CN 219788167 U CN219788167 U CN 219788167U CN 202321061003 U CN202321061003 U CN 202321061003U CN 219788167 U CN219788167 U CN 219788167U
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- 230000007246 mechanism Effects 0.000 claims description 28
- 230000033001 locomotion Effects 0.000 claims description 10
- 239000000523 sample Substances 0.000 claims description 10
- 238000009423 ventilation Methods 0.000 claims description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model discloses gear assembly equipment which comprises a conveying device, a tool positioning device, a gear vibration feeding device and a gear adsorption carrying device, wherein the conveying device is used for conveying gears; the conveying device is used for driving a circulation tool bearing the product to circulate among stations, and an energizing assembly electrically connected with a power supply terminal of the product is arranged on the circulation tool; the tool positioning device is used for stopping circulation of the circulation tool for circulating to the assembly station and comprises a stand, wherein an electrified thimble jacking assembly is arranged on the stand, and the electrified thimble jacking assembly is matched with the electrified assembly to realize electrification of a product; the gear vibration feeding device is used for feeding gears to be assembled; the gear adsorption and transport device is used for adsorbing and transporting gears to be assembled, and assembling the gears to be assembled on a fixed shaft of an electrified product and meshed and assembled with the gears which are installed and rotated on the product. The utility model has high degree of automation, can improve the production efficiency and can ensure the product yield.
Description
Technical Field
The utility model belongs to the technical field of product assembly, and particularly relates to gear assembly equipment.
Background
The valve driving unit is an important component of the valve, and the reduction gear assembly is one of the components of the valve driving unit; the reduction gear assembly includes multiple layers of intermeshing gears due to the small size of the gears; the existing assembly of the reduction gear assembly mainly has two modes, one is manual assembly, and the mode has low assembly efficiency and low qualification rate; the other is that the manipulator clamps and assembles, the mode is easy to appear and bump the tooth phenomenon, and there is easy to mesh the phenomenon not in place between gear and the gear, cause unable to carry on the gear drive effectively; the yield of the product is affected.
Disclosure of Invention
Aiming at overcoming at least one defect in the prior art, the utility model solves the technical problem of providing the gear assembly equipment which has high degree of automation, can improve the production efficiency and can ensure the product yield.
In order to solve the technical problems in the prior art, the embodiment of the utility model provides gear assembly equipment, which comprises a conveying device, a tool positioning device, a gear vibration feeding device and a gear adsorption carrying device;
the conveying device is used for driving a circulation tool carrying the product to circulate among stations, and an energizing assembly electrically connected with a power supply terminal of the product is arranged on the circulation tool; the tool positioning device is used for stopping circulation of the circulation tool which flows to the assembly station, and comprises a stand, wherein an electrified thimble jacking assembly is arranged on the stand, and the electrified thimble jacking assembly is matched with the electrified assembly to realize the electrifying of the product;
the gear vibration feeding device is used for feeding gears to be assembled; the gear adsorption and transport device is used for adsorbing and transporting the gear to be assembled, and assembling the gear to be assembled on the electrified fixed shaft of the product and meshed and assembled with the gear which is installed and rotated on the product.
Further, the circulation tool comprises a carrying platform and a product fixing seat arranged on the carrying platform; the power-on assembly comprises a power-on electrode arranged on the carrier and a power-on probe structure which is arranged on the product fixing seat and is electrically connected with an electric core on the power-on electrode, and the power-on probe structure is in contact with and is electrically connected with a power supply terminal of the product; the electrified thimble jacking component is matched with the battery cell on the electrified electrode to realize the electrifying of the product.
Further, the carrier is provided with an in-place trigger piece, and a magnetic attraction positioning structure for magnetically attracting and positioning the product is arranged in the product fixing seat.
Further, the stand is also provided with a front baffle lifting assembly, a rear baffle lifting assembly and a photoelectric sensor matched with the in-place trigger piece.
Further, a floating ejector rod structure is arranged in the product fixing seat; a product jacking structure is arranged on the stand; the product jack-up structure and the floating ejector rod structure are matched to separate the product from the product fixing seat.
Further, the power-on thimble jacking assembly comprises a lifting driving piece and a power-on thimble arranged on the lifting driving piece;
and a floating positioning column structure used for positioning the circulation tool is arranged on the lifting driving piece.
Further, the gear vibration feeding device comprises a vibration disc, a linear vibrator and a gear positioning mechanism;
the inlet of the linear vibrator corresponds to the outlet of the vibration disc; the gear positioning mechanism comprises a supporting frame and a positioning table arranged on the supporting frame, wherein a positioning groove is formed in the positioning table and corresponds to the outlet of the linear vibrator.
Further, a jacking structure for jacking up the gear to be assembled in the positioning groove is arranged on the supporting frame.
Further, the gear adsorption carrying device comprises a frame, a horizontal moving mechanism arranged on the frame, a vertical moving mechanism arranged on a moving part of the horizontal moving mechanism and a floating adsorption structure arranged on the moving part of the vertical moving mechanism.
Further, the floating adsorption structure comprises a mounting seat, a suction nozzle mounting rod vertically and slidably mounted on the mounting seat, a suction nozzle mounted at the bottom end of the suction nozzle mounting rod and an elastic piece sleeved on the suction nozzle mounting rod; one end of the elastic piece is abutted with the mounting seat, the other end of the elastic piece is abutted with the step surface on the suction nozzle mounting rod, and the top end of the suction nozzle mounting rod is provided with a ventilation joint.
By adopting the technical scheme, the utility model has the following beneficial effects:
the gear assembly equipment comprises a conveying device, a tool positioning device, a gear vibration feeding device and a gear adsorption carrying device; the transfer tool carrying the product is driven to transfer between stations through the conveying device, and an energizing assembly electrically connected with a power supply terminal of the product is arranged on the transfer tool; the circulation tool for circulating to the assembly station is stopped through the tool positioning device, the tool positioning device comprises a stand, an electrified thimble jacking component is arranged on the stand, and the electrified thimble jacking component can be matched with the electrified component to realize the electrification of a product; the gear to be assembled is supplied by a gear vibration feeding device; and the gear to be assembled is absorbed and conveyed by the gear absorbing and conveying device, and the gear to be assembled is assembled on a fixed shaft of an electrified product and is meshed and assembled with the gear which is installed and rotated on the product.
The automatic assembly can be realized, and the energizing assembly is matched with the energizing thimble jacking assembly to realize the energizing of the product; when the gear to be assembled is assembled, the product is electrified, the installed gear on the product rotates, the meshing assembly of the assembled gear and the installed and rotated gear is realized, the assembly precision is improved, and the effective transmission between the gears is ensured.
In conclusion, the utility model has high degree of automation, can improve the production efficiency and can ensure the product yield.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the gear assembly apparatus of the present utility model;
FIG. 2 is an enlarged view of the structure at A in FIG. 1;
FIG. 3 is a schematic structural view of the flow tool of FIG. 2;
FIG. 4 is a schematic view of the tooling assembly of FIG. 2;
in the figure: 1-conveying device, 2-tool positioning device, 21-stand, 22-powered thimble jacking component, 221-lifting driving piece, 222-powered thimble, 23-front-baffle lifting component, 24-rear-baffle lifting component, 25-photoelectric sensor, 26-limit baffle, 27-floating positioning column structure, 271-spring, 272-positioning column, 3-gear vibration feeding device, 31-linear vibrator, 32-gear positioning mechanism, 321-supporting frame, 322-positioning table, 4-gear adsorption carrying device, 41-stand, 42-horizontal moving mechanism, 43-vertical moving mechanism, 44-floating adsorption structure, 441-mounting seat, 442-suction nozzle mounting rod, 443-suction nozzle, 444-elastic piece, 5-circulating tool, 51-carrying table, 52-product fixing seat, 53-powered electrode, 531-electric core, 54-powered probe structure, 55-position trigger piece, 56-positioning column, 57-magnet, 58-floating ejector rod structure.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In addition, if a directional instruction is involved in the embodiment of the present utility model, the directional instruction is merely used to explain the relative positional relationship, movement condition, etc. between the components in a specific posture, and if the specific posture is changed, the directional instruction is correspondingly changed.
In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
As shown in fig. 1 to 4 together, the embodiment discloses a gear assembly device, which comprises a conveying device 1, a tooling positioning device 2, a gear vibration feeding device 3 and a gear adsorption carrying device 4. The conveying device 1 is used for driving a circulation tool 5 carrying a product to circulate among stations, and an energizing assembly electrically connected with a power supply terminal of the product is arranged on the circulation tool 5; the tool positioning device 2 is used for stopping circulation of the circulation tool 5 which circulates to the assembly station, the tool positioning device 2 comprises a stand 21, an electrifying thimble jacking component 22 is arranged on the stand 21, and the electrifying thimble jacking component 22 is matched with the electrifying component to realize electrifying of a product (rotating parts on the product rotate); the gear vibration feeding device 3 is used for feeding gears to be assembled; the gear suction and conveying device 4 is used for suction and conveying gears to be assembled, and the gears to be assembled are assembled on a fixed shaft of an electrified product and meshed with the gears which are installed and rotated on the product. So set up, not only can realize automatic assembly, and the circular telegram that the circular telegram subassembly cooperatees with circular telegram thimble jack-up subassembly 22 can realize the product, has ensured the assembly precision between the gear, has guaranteed the effective transmission between the gear.
The conveying device 1 comprises a mounting frame and a belt conveying mechanism arranged on the mounting frame; the belt conveying mechanism comprises two conveying belts which are arranged at intervals and a driving unit for driving the conveying belts to move; the circulation tool 5 circulates on a conveyor belt; the tool positioning device 2 is positioned between the two conveying belts and below the conveying belts.
In a specific embodiment, the circulation tool 5 includes a carrier 51 and a product fixing seat 52 disposed on the carrier 51, where the product fixing seat 52 is provided with a containing groove adapted to a product; the energizing assembly comprises an energizing electrode 53 arranged on the carrier 51 and an energizing probe structure 54 (comprising a needle block and a probe arranged on the needle block, the probe extends into a containing groove of the product fixing seat 52) which is arranged on the product fixing seat 52 and is electrically connected with an electric core 531 on the energizing electrode 53, and the energizing probe structure (namely the probe) is in contact with and is electrically connected with a power supply terminal of the product; the electrified thimble jacking component 22 is matched with the electric core 531 on the electrified electrode 53 to realize the electrifying of the product.
Preferably, the powered thimble jacking assembly 22 includes a lift drive member 221 (optionally a cylinder, an electric cylinder, or other linear motion member), an insulator block disposed on a motion portion of the lift drive member 221, and a powered thimble 222 disposed on the insulator block. The lifting driving member 221 is provided with a floating positioning column structure 27 (including a spring 271 and a positioning column 272) for positioning the circulation tool 5. In another embodiment, the floating positioning column structure 27 and the energizing thimble 222 are respectively installed on different lifting driving members 221, so that the positioning of the circulation tool 5 and the energizing of the product can be independently performed, and the universality is improved.
In another embodiment, the carrier 51 is provided with an in-place trigger member 55, and the product fixing base 52 is provided with a magnetic attraction positioning structure for magnetically attracting and positioning the product. Preferably, the magnetically attractable positioning structure includes a positioning post 56 and a magnet 57. The stand 21 is also provided with a front block lifting assembly 23, a rear block lifting assembly 24 and a photoelectric sensor 25 which is matched with the in-place trigger piece 55. The in-place trigger piece 55 is matched with the photoelectric sensor 25 to accurately detect whether the turnover tool 5 is turned in place; the front gear lifting assembly 23 and the rear gear lifting assembly 24 are matched with each other, so that the circulation tool 5 in place can be prevented from continuing to circulate to one station, and the downstream circulation tool 5 can be prevented from colliding with the circulation tool 5. Further preferably, two limit baffles 26 are arranged on the stand 21, and the two limit baffles 26 are located above the conveying belts and are arranged along the arrangement direction of the two conveying belts for preventing the circulation tool 5 from vertically moving.
In another embodiment, the product fixing base 52 is provided with a floating ejector rod structure 58, and the stand 21 is provided with a product jacking structure; the product jack-up structure cooperates with the floating jack-up structure 58 to facilitate removal of the product from the product holder against magnetic attraction. Preferably, the floating ejector rod structure 58 comprises an ejector rod vertically and slidably mounted in the mounting cavity of the product holder 52 and a floating spring sleeved on the ejector rod, wherein the floating spring is used for providing an elastic force for enabling the ejector rod to have a movement trend away from the product direction; the top end of the ejector rod extends into the accommodating groove, and the bottom end extends out of the carrying platform 51. The product jack-up structure includes lift cylinder and push rod.
In another embodiment, the gear vibration feeding device 3 comprises a vibration disc (shielded), a linear vibrator 31 and a gear positioning mechanism 32; the inlet of the linear vibrator 31 corresponds to the outlet of the vibration plate; the gear positioning mechanism 32 comprises a supporting frame 321, and a positioning table 322 arranged on the supporting frame 321, wherein a positioning groove is arranged on the positioning table 322 and corresponds to the outlet of the linear vibrator. Therefore, the gears which are not regularly arranged can be positioned one by one for feeding after being arranged in a straight line, and the feeding accuracy is ensured.
In still other embodiments, the supporting frame 321 is provided with a jacking structure for jacking up the gear to be assembled in the positioning groove to assist the gear to adsorb and convey the gear 4; the success rate of the adsorption of the gears to be assembled is improved.
In another embodiment, the gear suction and conveying apparatus 4 includes a frame 41, a horizontal moving mechanism 42 (other linear driving mechanism such as an electric cylinder, an electric push rod, a linear motor) provided on the frame 41, a vertical moving mechanism 43 (other linear driving mechanism such as an air cylinder, an electric push rod, a linear motor) provided on a moving portion of the horizontal moving mechanism 42, and a floating suction structure 44 provided on a moving portion of the vertical moving mechanism 43. Specifically, the floating adsorption structure 44 includes a mounting seat 441, a nozzle mounting rod 442 vertically slidably mounted on the mounting seat 441, a nozzle 443 mounted at the bottom end of the nozzle mounting rod 442, and an elastic member 444 sleeved on the nozzle mounting rod 442; one end of the elastic member 444 is abutted against the mounting seat 441, the other end is abutted against a stepped surface on the suction nozzle mounting rod 442, and a ventilation joint is provided at the tip of the suction nozzle mounting rod 442. By the arrangement, the gear can be adsorbed, and damage of the gear due to hard collision can be avoided.
The tooling principle of the structure is explained based on gear assembly equipment:
when the circulation tool 5 circulates to the assembly station, the front-gear lifting assembly 23 and the rear-gear lifting assembly 24 in the tool positioning device 2 cooperate to stop circulation of the circulation tool 5, the lifting driving piece 221 in the electrified thimble jacking assembly 22 ascends, the floating positioning column structure 27 positions the circulation tool 5, and meanwhile the electrified thimble 222 is in contact with and electrically connected with the electric core 531 of the electrified electrode 53 on the product fixing seat 52 to realize electrification of a product;
then the horizontal moving mechanism 42 and the vertical moving mechanism 43 in the gear adsorbing and transporting device 4 act, and the floating adsorbing structure 44 adsorbs and transports the gear to be assembled on the gear positioning mechanism 32 to the assembling station, and assembles the gear to be assembled on the fixed shaft of the electrified product and is meshed and assembled with the gear which is already installed and rotated on the product.
In this specification, each embodiment is described in a progressive or parallel manner, and each embodiment is mainly described by a difference from other embodiments, and identical and similar parts between the embodiments are mutually referred.
In conclusion, the utility model has high degree of automation, can improve the production efficiency and can ensure the product yield.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (10)
1. The gear assembly equipment is characterized by comprising a conveying device, a tool positioning device, a gear vibration feeding device and a gear adsorption carrying device;
the conveying device is used for driving a circulation tool carrying the product to circulate among stations, and an energizing assembly electrically connected with a power supply terminal of the product is arranged on the circulation tool; the tool positioning device is used for stopping circulation of the circulation tool which flows to the assembly station, and comprises a stand, wherein an electrified thimble jacking assembly is arranged on the stand, and the electrified thimble jacking assembly is matched with the electrified assembly to realize the electrifying of the product;
the gear vibration feeding device is used for feeding gears to be assembled; the gear adsorption and transport device is used for adsorbing and transporting the gear to be assembled, and assembling the gear to be assembled on the electrified fixed shaft of the product and meshed and assembled with the gear which is installed and rotated on the product.
2. The gear assembly device of claim 1, wherein the transfer tool comprises a carrier and a product holder disposed on the carrier; the power-on assembly comprises a power-on electrode arranged on the carrier and a power-on probe structure which is arranged on the product fixing seat and is electrically connected with an electric core on the power-on electrode, and the power-on probe structure is in contact with and is electrically connected with a power supply terminal of the product; the electrified thimble jacking component is matched with the battery cell on the electrified electrode to realize the electrifying of the product.
3. The gear assembly device according to claim 2, wherein the carrier is provided with an in-place trigger, and a magnetic attraction positioning structure for magnetically attracting and positioning the product is arranged in the product fixing seat.
4. A gear assembly device according to claim 3, wherein the stand is further provided with a front gear lifting assembly, a rear gear lifting assembly and a photoelectric sensor adapted to the in-place trigger.
5. The gear assembly device according to claim 2, wherein a floating ejector rod structure is arranged in the product fixing seat; a product jacking structure is arranged on the stand; the product jack-up structure and the floating ejector rod structure are matched to separate the product from the product fixing seat.
6. The gear assembly device of claim 1, wherein the powered thimble jacking assembly comprises a lift drive, a powered thimble disposed on the lift drive;
and a floating positioning column structure used for positioning the circulation tool is arranged on the lifting driving piece.
7. The gear assembly device of claim 1, wherein the gear vibration loading device comprises a vibration plate, a linear vibrator and a gear positioning mechanism;
the inlet of the linear vibrator corresponds to the outlet of the vibration disc; the gear positioning mechanism comprises a supporting frame and a positioning table arranged on the supporting frame, wherein a positioning groove is formed in the positioning table and corresponds to the outlet of the linear vibrator.
8. The gear assembly device of claim 7, wherein the support frame is provided with a jacking structure for jacking up the gear to be assembled in the positioning groove.
9. The gear assembly device of claim 1, wherein the gear suction handling device comprises a frame, a horizontal movement mechanism disposed on the frame, a vertical movement mechanism disposed on a movement portion of the horizontal movement mechanism, and a floating suction structure disposed on a movement portion of the vertical movement mechanism.
10. The gear assembly device according to claim 9, wherein the floating adsorption structure comprises a mounting base, a suction nozzle mounting rod vertically slidably mounted on the mounting base, a suction nozzle mounted at the bottom end of the suction nozzle mounting rod, and an elastic member sleeved on the suction nozzle mounting rod; one end of the elastic piece is abutted with the mounting seat, the other end of the elastic piece is abutted with the step surface on the suction nozzle mounting rod, and the top end of the suction nozzle mounting rod is provided with a ventilation joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321061003.7U CN219788167U (en) | 2023-04-28 | 2023-04-28 | Gear assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321061003.7U CN219788167U (en) | 2023-04-28 | 2023-04-28 | Gear assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219788167U true CN219788167U (en) | 2023-10-03 |
Family
ID=88185242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321061003.7U Active CN219788167U (en) | 2023-04-28 | 2023-04-28 | Gear assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219788167U (en) |
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2023
- 2023-04-28 CN CN202321061003.7U patent/CN219788167U/en active Active
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