CN219788020U - Brazing ultrathin diamond abrasive cutting wheel - Google Patents
Brazing ultrathin diamond abrasive cutting wheel Download PDFInfo
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- CN219788020U CN219788020U CN202321221549.4U CN202321221549U CN219788020U CN 219788020 U CN219788020 U CN 219788020U CN 202321221549 U CN202321221549 U CN 202321221549U CN 219788020 U CN219788020 U CN 219788020U
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- steel ring
- wheel disc
- grinding wheel
- filler metal
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- 238000005219 brazing Methods 0.000 title claims abstract description 67
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 49
- 239000010432 diamond Substances 0.000 title claims abstract description 49
- 238000005520 cutting process Methods 0.000 title claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 83
- 239000010959 steel Substances 0.000 claims abstract description 83
- 238000000227 grinding Methods 0.000 claims abstract description 68
- 239000002184 metal Substances 0.000 claims abstract description 50
- 239000000945 filler Substances 0.000 claims abstract description 46
- 238000012856 packing Methods 0.000 claims description 4
- 229910001651 emery Inorganic materials 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000009172 bursting Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model provides a brazing ultra-thin diamond cutting grinding wheel which is an ultra-thin structural diamond grinding wheel disc, wherein a mounting hole and a limiting hole are formed in the middle of the grinding wheel disc, an inner steel ring is arranged outside the limiting hole of the grinding wheel disc, a brazing filler metal inner filling ring and a brazing filler metal outer filling ring are arranged outside the inner steel ring, an outer steel ring is arranged outside the brazing filler metal outer filling ring, and an inner steel ring placing groove and an outer steel ring placing groove for bonding the inner steel ring and the outer steel ring are formed in the grinding wheel disc; the brazing filler metal is adopted for filling the ultra-thin diamond cutting grinding wheel, so that the strength and stability of the grinding wheel disc can be effectively improved, the density and balance of the grinding wheel disc are improved, the inner steel ring and the outer steel ring are tightly adhered to the disc, the disc can be effectively prevented from being broken and burst in the processing process, the structural grinding wheel disc of the brazing ultra-thin diamond cutting grinding wheel is ultra-thin, firm, stable and durable, and the processing efficiency and the processing precision are effectively improved.
Description
Technical Field
The utility model relates to the technical field of diamond grinding wheel manufacturing, in particular to a brazing ultrathin diamond cutting grinding wheel.
Background
The diamond cutting grinding wheel is a cutting tool widely applied to hard and brittle materials such as metal, ceramic, glass and the like. The diamond has extremely high hardness, so that the grinding wheel manufactured by using the diamond has high cutting efficiency and long service life and is widely applied. However, due to the influence of the manufacturing technology, the conventional diamond abrasive wheels have the problems of unsatisfactory cutting efficiency, large cutting error, high manufacturing cost and the like, and particularly when some materials need ultrathin cutting, the original diamond abrasive wheels have more obvious use defects. The traditional diamond cutting grinding wheel consists of diamond particles and metal brazing filler metal, the manufactured diamond cutting grinding wheel is formed by high-temperature sintering, the thickness of a sheet body is large, gaps among particles among the sheets are large, cracks and chips are easy to occur when the ultra-thin diamond cutting grinding wheel is used, so that when the diamond grinding wheel is used for processing materials needing small gap cutting processing, it is particularly important to select an ultra-thin safe diamond cutting grinding wheel, and the applicant designs and invents a brazing ultra-thin diamond cutting grinding wheel according to actual requirements; the grinding wheel disc is composed of special brazing filler metal and diamond particles, and the thickness of the grinding wheel disc is controlled to be extremely thin through the manufacture of a special structural process, so that the cutting efficiency and precision of the grinding wheel disc are effectively improved, the manufacturing cost of the grinding wheel disc is effectively reduced, and the grinding wheel disc has a wide application prospect.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a brazing ultra-thin diamond cutting grinding wheel, which is characterized in that an ultra-thin structural diamond grinding wheel disc is arranged, a mounting hole and a limiting hole are formed in the middle of the grinding wheel disc, an inner steel ring is arranged outside the limiting hole of the grinding wheel disc, a brazing filler metal inner filling ring and a brazing filler metal outer filling ring are arranged outside the inner steel ring, an outer steel ring is arranged outside the brazing filler metal outer filling ring, and an inner steel ring placing groove and an outer steel ring placing groove for bonding the inner steel ring and the outer steel ring are formed in the grinding wheel disc; the ultra-thin diamond cutting grinding wheel is filled with brazing filler metal, so that the strength and stability of the grinding wheel disc can be effectively improved, the density and balance of the grinding wheel disc are improved, the inner steel ring and the outer steel ring are tightly adhered to the disc, the disc is effectively prevented from being broken and burst in the processing process, and the ultra-thin diamond cutting grinding wheel disc produced by the brazing filler metal is ultra-thin, firm, stable and durable, and the processing efficiency and accuracy are effectively improved.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a brazing ultra-thin diamond abrasive cutting wheel, is including emery wheel disc, outer steel ring, interior steel ring, spacing hole, mounting hole, outer steel ring place the recess, interior steel ring place the recess, brazing filler metal outer packing circle and brazing filler metal inner packing circle, its characterized in that: the brazing ultra-thin diamond abrasive cutting wheel is an ultra-thin structural diamond abrasive wheel disc, a mounting hole is formed in the center of the abrasive wheel disc, four groups of limiting holes are formed in the periphery of the mounting hole, an inner steel ring is arranged on the abrasive wheel disc on the periphery of the limiting hole, a brazing filler metal inner filling ring is arranged on the abrasive wheel disc on the periphery of the inner steel ring, a brazing filler metal outer filling ring is arranged on the abrasive wheel disc on the brazing filler metal outer filling ring, an outer steel ring is arranged on the abrasive wheel disc on the brazing filler metal outer filling ring, an inner steel ring placing groove and an outer steel ring placing groove are formed in positions, corresponding to the inner steel ring and the outer steel ring, of the abrasive wheel disc, and the inner steel ring and the outer steel ring are adhered to the corresponding inner steel ring placing groove and the outer steel ring placing groove.
Further, the brazing ultra-thin diamond cutting grinding wheel is an ultra-thin structural diamond grinding wheel disc, and two groups of steel rings, an outer steel ring and an inner steel ring are arranged on the grinding wheel disc.
Further, the brazing ultra-thin diamond cutting grinding wheel is an ultra-thin structural diamond grinding wheel disc, and two groups of brazing filler metal filling rings, an outer brazing filler metal filling ring and an inner brazing filler metal filling ring are arranged on the grinding wheel disc.
Furthermore, the brazing ultra-thin diamond cutting grinding wheel is an ultra-thin structural diamond grinding wheel disc (1), and the brazing filler metal used for the grinding wheel disc (1) is made of materials such as high-temperature resistant metal, resin, reinforcing agent and the like
The utility model provides a brazing ultra-thin diamond abrasive cutting wheel, which is characterized in that an ultra-thin structural diamond abrasive wheel disc is arranged, a mounting hole and a limiting hole are formed in the middle of the abrasive wheel disc, an inner steel ring is arranged outside the limiting hole of the abrasive wheel disc, a brazing filler metal inner filling ring and a brazing filler metal outer filling ring are arranged outside the inner steel ring, an outer steel ring is arranged outside the brazing filler metal outer filling ring, and an inner steel ring placing groove and an outer steel ring placing groove for bonding the inner steel ring and the outer steel ring are formed in the abrasive wheel disc; the brazing filler metal is adopted for filling the ultra-thin diamond cutting grinding wheel, so that the strength and stability of the grinding wheel disc can be effectively improved, the density and balance of the grinding wheel disc are improved, the inner steel ring and the outer steel ring are tightly adhered to the disc, the disc can be effectively prevented from being broken and burst in the processing process, the ultra-thin diamond cutting grinding wheel disc produced by the brazing structure is ultra-thin, firm, stable and durable, the processing efficiency and accuracy are effectively improved, and the advantages are that:
1. the design of the brazing ultra-thin diamond cutting grinding wheel adopts an ultra-thin structural grinding wheel disc, so that the produced grinding wheel disc has the characteristics of ultra-thin, firmness, stability and durability;
2. the design of the brazing ultra-thin diamond cutting grinding wheel adopts an ultra-thin structure, so that the cost for producing the grinding wheel disc is effectively reduced, unnecessary raw materials of the grinding wheel disc are reduced, and the production benefit is improved;
3. the brazing ultra-thin diamond cutting grinding wheel has better stability and accuracy in processing, effectively prevents the breakage and the explosion of the grinding wheel disc, and reduces the occurrence of processing quality and safety accidents.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic top view of the overall structure of the present utility model;
FIG. 3 is a schematic cross-sectional view of the present utility model.
Marked in the figure as: 1. grinding wheel discs; 2. an outer steel ring; 3. an inner steel ring; 4. a limiting hole; 5. a mounting hole; 6. the outer steel ring is provided with a groove; 7. the inner steel ring is provided with a groove; 8. filling a ring outside the brazing filler metal; 9. the solder is internally filled with a ring.
Description of the embodiments
The utility model is described in further detail below with reference to the attached drawings and detailed description:
as shown in fig. 1-3, a brazing ultra-thin diamond abrasive cutting wheel is shown, which comprises a wheel disc 1, an outer steel ring 2, an inner steel ring 3, a limiting hole 4, a mounting hole 5, an outer steel ring placing groove 6, an inner steel ring placing groove 7, a brazing filler metal outer filling ring 8 and a brazing filler metal inner filling ring 9, and is characterized in that: as shown in the figure, the brazing ultra-thin diamond abrasive cutting wheel is an ultra-thin structural diamond abrasive wheel disc 1, a mounting hole 5 is formed in the center of the abrasive wheel disc 1, the mounting hole 5 is manufactured according to the mounting size of a grinder, four groups of limiting holes 4 are formed in the periphery of the mounting hole 5, the abrasive wheel disc is fixed on the grinder through the limiting holes 4, an inner steel ring 3 is arranged on the abrasive wheel disc 1 on the periphery of the limiting holes 4, a brazing filler metal inner filling ring 9 is arranged on the abrasive wheel disc 1 on the periphery of the inner steel ring 3, a brazing filler metal outer filling ring 8 is arranged on the abrasive wheel disc 1 on the periphery of the brazing filler metal inner filling ring 9, an outer steel ring 2 is arranged on the abrasive wheel disc 1 on the brazing filler metal outer filling ring 8, an inner steel ring placing groove 7 and an outer steel ring placing groove 6 are formed in positions corresponding to the inner steel ring 3 and the outer steel ring 2 on the abrasive wheel disc 1, and the inner steel ring 3 and the outer steel ring 2 are adhered on the positions of the corresponding inner steel ring placing groove 7 and the outer steel ring placing groove 6; the inner steel ring 3 and the outer steel ring 2 can effectively prevent cracking or bursting of the grinding wheel disc 1 when the grinding wheel disc 1 runs at a high speed, the brazing filler metal filled in the brazing filler metal outer filling ring 8 and the brazing filler metal inner filling ring 9 is made of high-temperature-resistant metal, resin, reinforcing agent and other materials, the brazing filler metal outer filling ring 8 and the brazing filler metal inner filling ring 9 act on the grinding wheel disc 1, so that the strength and durability of the grinding wheel disc 1 are increased, gaps and holes in the grinding wheel disc 1 can be better filled with the brazing filler metal, the density and balance of the grinding wheel disc 1 are improved, vibration and shaking of the grinding wheel disc 1 during running at a high speed are reduced, the machining precision is improved, materials for producing the grinding wheel disc are saved after the thickness of the grinding wheel disc 1 is thinned, and the production cost is reduced.
The above description is only of the preferred embodiment of the present utility model, and is not intended to limit the present utility model in any other way, but is intended to cover any modifications or equivalent variations according to the technical spirit of the present utility model, which fall within the scope of the present utility model as defined by the appended claims.
Claims (3)
1. The utility model provides an ultra-thin diamond abrasive cutting wheel of brazing, is including emery wheel disc (1), outer steel ring (2), interior steel ring (3), spacing hole (4), mounting hole (5), outer steel ring place recess (6), interior steel ring place recess (7), brazing filler metal outer packing circle (8) and brazing filler metal inner packing circle (9), its characterized in that: the brazing ultra-thin diamond abrasive cutting wheel is an ultra-thin structural diamond abrasive wheel disc (1), a mounting hole (5) is formed in the center of the abrasive wheel disc (1), four groups of limiting holes (4) are formed in the periphery of the mounting hole (5), an inner steel ring (3) is arranged on the abrasive wheel disc (1) which is arranged on the periphery of the limiting holes (4), a brazing filler metal inner filling ring (9) is arranged on the abrasive wheel disc (1) which is arranged on the periphery of the brazing filler metal inner filling ring (9), an outer steel ring (2) is arranged on the abrasive wheel disc (1) which is arranged on the brazing filler metal outer filling ring (8), an inner steel ring placing groove (7) and an outer steel ring placing groove (6) are formed in the positions, corresponding to the positions of the inner steel ring (3) and the outer steel ring (2), and the inner steel ring (3) and the outer steel ring (2) are adhered to the positions of the corresponding inner steel ring placing groove (7) and the outer steel ring placing groove (6).
2. A brazed ultra-thin diamond abrasive cutoff wheel according to claim 1, wherein: two groups of steel rings are arranged on the grinding wheel disc (1), and an outer steel ring (2) and an inner steel ring (3).
3. A brazed ultra-thin diamond abrasive cutoff wheel according to claim 1, wherein: two groups of brazing filler metal filling rings are arranged on the grinding wheel disc (1), and a brazing filler metal outer filling ring (8) and a brazing filler metal inner filling ring (9) are arranged on the grinding wheel disc.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321221549.4U CN219788020U (en) | 2023-05-19 | 2023-05-19 | Brazing ultrathin diamond abrasive cutting wheel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321221549.4U CN219788020U (en) | 2023-05-19 | 2023-05-19 | Brazing ultrathin diamond abrasive cutting wheel |
Publications (1)
Publication Number | Publication Date |
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CN219788020U true CN219788020U (en) | 2023-10-03 |
Family
ID=88187465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321221549.4U Active CN219788020U (en) | 2023-05-19 | 2023-05-19 | Brazing ultrathin diamond abrasive cutting wheel |
Country Status (1)
Country | Link |
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CN (1) | CN219788020U (en) |
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2023
- 2023-05-19 CN CN202321221549.4U patent/CN219788020U/en active Active
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