CN219786788U - Flat processing equipment of piston rod head saw - Google Patents
Flat processing equipment of piston rod head saw Download PDFInfo
- Publication number
- CN219786788U CN219786788U CN202320821136.3U CN202320821136U CN219786788U CN 219786788 U CN219786788 U CN 219786788U CN 202320821136 U CN202320821136 U CN 202320821136U CN 219786788 U CN219786788 U CN 219786788U
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- China
- Prior art keywords
- piston rod
- chute
- rod head
- sliding groove
- workbench
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- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005065 mining Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of mining machinery production, and particularly provides piston rod head sawing and flattening processing equipment, which comprises a workbench, wherein a first chute and a second chute are arranged on the workbench, and the first chute and the second chute are vertically distributed; the cutting unit comprises a supporting frame, a driving wheel, a driven wheel and an annular saw belt, wherein the annular saw belt is sleeved on the driving wheel and the driven wheel; the cutting units are arranged into a group, and the cutting units are distributed at right angles to respectively axially cut and radially cut the piston rod head; the cutting unit is arranged to be matched with the position of the workbench; the clamping plate is provided with a clamp for clamping and fixing the piston rod, the bottom of the clamping plate is provided with a sliding block, and the clamping plate is arranged in the sliding groove. The utility model has the advantages that the axial and radial cutting units of the piston rod heads are distributed to cut and design the rotatable 180-degree clamp without secondary clamping, the equipment can finish the processing of different surfaces with multiple angles, the repeated clamping is avoided, and the processing precision is improved.
Description
Technical Field
The utility model belongs to the technical field of mining machinery production, and particularly provides piston rod head sawing and flattening processing equipment.
Background
Hydraulic support jacks are frequently used in mining equipment, are important components in the whole hydraulic system, and are important for improving production efficiency of products and machining accuracy of parts for piston rod production enterprises of important components of the jacks. The processing of the clamping flat part of the mounting end of the piston rod at the present stage is still completed by adopting a traditional sawing machine. In the processing process, firstly, the round steel is clamped at a station, and after single-sided cutting is finished, the round steel is manually rotated by 180 degrees to finish cutting of the other side. And after the two sides are cut, unloading the workpiece and transferring the workpiece to a horizontal sawing machine for the next working procedure. In the subsequent processing, the workpiece still needs to be clamped twice. The repeated clamping consumes a great deal of time and can also cause adverse effect on the machining precision.
Disclosure of Invention
In order to solve one of the problems, the utility model provides a piston rod head sawing and flattening processing device, which comprises,
the workbench is provided with a first chute and a second chute which are vertically distributed;
the cutting unit comprises a supporting frame, a driving wheel, a driven wheel and an annular saw band, wherein the annular saw band is sleeved on the driving wheel and the driven wheel; the cutting units are arranged in a group, are distributed at right angles, and respectively cut the piston rod heads axially and radially; the cutting unit is arranged to be matched with the position of the workbench;
the clamping plate is provided with a clamp for clamping and fixing the piston rod, the bottom of the clamping plate is provided with a sliding block, and the clamping plate is arranged in the sliding groove.
Further, the chuck is driven by a servo motor.
Further, the clamp is an annular clamp, one end of the clamp is connected with a rotating motor, and the piston rod head is controlled to rotate forward or reversely by 180 degrees.
Further, the first chute and the second chute comprise two sub-chutes which are arranged in parallel.
Further, the piston rod further comprises a supporting seat for fixing the head end of the piston rod head, and the supporting seat is arranged in the first sliding groove; and a third sliding groove matched with the running track of the supporting seat is arranged on the workbench.
The utility model has the advantages that the axial and radial cutting units of the piston rod heads are distributed to cut and design the rotatable 180-degree clamp without secondary clamping, the equipment can finish the processing of different surfaces with multiple angles, the repeated clamping is avoided, and the processing precision is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of another embodiment of the present utility model;
FIG. 3 is a schematic diagram illustrating the positions of the first chute and the second chute;
FIG. 4 is a right side view of the axial cutting unit of FIG. 1;
the device comprises a workbench 1, a first chute 2, a second chute 3, a supporting frame 4, a driving wheel 5, a driven wheel 6, an annular saw band 7, a chuck 8, a clamp 9, a piston rod 10, a supporting seat 11, an axial cutting unit 12 and a radial cutting unit 13.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a piston rod head flattening apparatus, comprising,
the workbench 1 is provided with a first chute 2 and a second chute 3, and the first chute 2 and the second chute 3 are vertically distributed;
the cutting unit comprises a supporting frame 4, a driving wheel 5, a driven wheel 6 and an annular saw band 7, wherein the annular saw band is sleeved on the driving wheel 5 and the driven wheel 6, and the driving wheel is driven by a cutting motor to rotate so as to drive the saw band 7 to operate; the cutting units are respectively an axial cutting unit 12 and a radial cutting unit 13 which are distributed at right angles, and respectively perform axial cutting and radial cutting on the head of the piston rod 10; the cutting unit is arranged to be matched with the position of the workbench 1.
The clamping plate 8 is provided with a clamp 9 for clamping and fixing a piston rod 10, a sliding block is arranged at the bottom of the clamping plate 8, and the clamping plate is arranged in the sliding groove.
As an improvement of the scheme, the chuck 8 is driven by a servo motor, and the motor can drive the chuck 8 to move in the chute according to a preset track.
As the improvement of scheme, belonged anchor clamps 9 are annular anchor clamps, and a rotating electrical machines is connected to one end, and control piston rod 10 head forward rotation or reverse rotation 180, to the saw flat of piston rod 10 head end in this scheme, carry out cutting operation to the both sides face of round steel pole, rotate and then drive piston rod 10 through rotating electrical machines control anchor clamps 9 and rotate then keep original station unchanged, have guaranteed machining precision.
As an improvement of the scheme, the first chute 2 and the second chute 3 comprise two sub-chutes which are arranged in parallel. The two sub-sliding grooves are arranged, so that the sliding process is ensured to be more stable.
As an improvement of the scheme, the device also comprises a supporting seat 11 for fixing the head end of the head of the piston rod 10, wherein the supporting seat 11 is arranged in the first chute 2; in addition, a third chute matched with the running track of the supporting seat 11 is arranged on the workbench 1. Since the saw band 7 can vibrate under the drive of the motor during cutting operation, especially for the long piston rod 10 the head end is large in its entirety, the purpose of this design is to ensure the stability of the piston rod 10 during cutting.
As shown in fig. 1, the dicing is performed using a vertical cross-cut and longitudinal-cut double-ended structure. The round steel (unprocessed piston rod 10) is clamped at a station, at the moment, the chuck 8 is positioned on the right side of the first chute, the servo driving motor is started, the chuck is sent to a first station processing area, namely an axial cutting unit 12, axial cutting is completed through the saw belt 7, after single-sided axial cutting is completed, the clamp 9 can complete 180-degree rotation under the action of the rotating motor, and cutting on the other side is completed. After the cutting of both sides is completed, the clamp 9 is driven by a servo motor to drive the workpiece, the workpiece is conveyed to another processing station by the linear chute on the workbench 1 to carry out the next process, namely a second chute area of the sliding channel, and the workpiece is cut by a radial cutting unit 13 of the sliding channel of the second chute under the driving of the servo motor. In the subsequent processing process, the workpiece is not required to be clamped again, and the clamp 9 can still rotate to finish the processing of different surfaces with multiple angles. The processing mode can not only save the time consumed in repeated clamping, but also avoid the influence of repeated clamping on the processing precision, thereby improving the processing efficiency and the processing precision.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (5)
1. A piston rod head saw flat processing equipment which characterized in that: comprising the steps of (a) a step of,
the workbench is provided with a first chute and a second chute which are vertically distributed;
the cutting unit comprises a supporting frame, a driving wheel, a driven wheel and an annular saw belt, wherein the annular saw belt is sleeved on the driving wheel and the driven wheel; the cutting units are arranged in a group, are distributed at right angles, and respectively cut the piston rod heads axially and radially; the cutting unit is arranged to be matched with the position of the workbench;
the clamping plate is provided with a clamp for clamping and fixing the piston rod, the bottom of the clamping plate is provided with a sliding block, and the clamping plate is arranged in the sliding groove.
2. The piston rod head flattening apparatus of claim 1, wherein: the chuck is driven by a servo motor.
3. The piston rod head flattening apparatus of claim 1, wherein: the clamp is an annular clamp, one end of the clamp is connected with a rotating motor, and the piston rod head is controlled to rotate in the forward direction or in the reverse direction.
4. The piston rod head flattening apparatus of claim 1, wherein: the first sliding groove and the second sliding groove comprise two sub sliding grooves which are arranged in parallel.
5. The piston rod head flattening apparatus of claim 1, wherein: the piston rod comprises a first sliding groove, a second sliding groove and a support seat, wherein the first sliding groove is used for accommodating a piston rod head; and a third sliding groove matched with the running track of the supporting seat is arranged on the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320821136.3U CN219786788U (en) | 2023-04-14 | 2023-04-14 | Flat processing equipment of piston rod head saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320821136.3U CN219786788U (en) | 2023-04-14 | 2023-04-14 | Flat processing equipment of piston rod head saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219786788U true CN219786788U (en) | 2023-10-03 |
Family
ID=88152416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320821136.3U Active CN219786788U (en) | 2023-04-14 | 2023-04-14 | Flat processing equipment of piston rod head saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219786788U (en) |
-
2023
- 2023-04-14 CN CN202320821136.3U patent/CN219786788U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A piston rod head saw flattening processing equipment Granted publication date: 20231003 Pledgee: Panjin science and technology Financing Guarantee Co.,Ltd. Pledgor: LIAONING KEYU MACHINERY EQUIPMENT MANUFACTURING CO.,LTD. Registration number: Y2024210000018 |