CN219786755U - Molten steel sampler handle separating device and molten steel sample processing system - Google Patents
Molten steel sampler handle separating device and molten steel sample processing system Download PDFInfo
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- CN219786755U CN219786755U CN202321195845.1U CN202321195845U CN219786755U CN 219786755 U CN219786755 U CN 219786755U CN 202321195845 U CN202321195845 U CN 202321195845U CN 219786755 U CN219786755 U CN 219786755U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 110
- 239000010959 steel Substances 0.000 title claims abstract description 110
- 238000012545 processing Methods 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 124
- 238000010008 shearing Methods 0.000 claims abstract description 26
- 238000000926 separation method Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 239000002699 waste material Substances 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 abstract description 4
- 238000005272 metallurgy Methods 0.000 abstract description 2
- 239000000523 sample Substances 0.000 description 85
- 238000005070 sampling Methods 0.000 description 25
- 238000013459 approach Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Sampling And Sample Adjustment (AREA)
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Abstract
The utility model provides a molten steel sampler handle separating device and a molten steel sample processing system, and belongs to the technical field of metallurgy. The molten steel sampler handle separating device comprises a frame body, a sample shell clamping mechanism and a handle shearing mechanism, wherein the sample shell clamping mechanism is arranged at the front end of the frame body, and the handle shearing mechanism is close to the sample shell clamping mechanism and is used for cutting off the handle of the molten steel sampler. During operation, the molten steel sampler is placed on the molten steel sampler handle separating device, the sample shell is firmly clamped by the sample shell clamping mechanism, and the shearing part of the handle shearing mechanism is close to the handle, so that the handle is automatically cut off. The molten steel sampler handle separating device realizes automatic mechanical separation of the sample shell and the sampler handle of the molten steel sampler, reduces manual participation, can effectively improve working efficiency, reduces operation period, and meets timeliness and quality requirements of quick and accurate molten steel detection and test.
Description
Technical Field
The utility model belongs to the technical field of metallurgy, and particularly relates to a handle separating device of a molten steel sampler and a molten steel sample processing system.
Background
The composition of the molten steel directly determines the quality of the steel product, so that the molten steel sampling and analysis process must be fast and accurate. The traditional manual sampling mode is low in working efficiency, is influenced by high temperature and dust in front of the furnace, is bad in working environment and is not beneficial to the health of sampling staff.
With the application of articulated robots to sample in front of the furnace, automated robot sampling has been achieved. For example, the chinese patent of patent No. 202220604437.6 discloses a new-type molten steel automatic temperature measurement sampling inspection system, which comprises a platform, wherein the platform is fixedly connected with a mounting seat, the mounting seat is fixedly connected with a robot, the output end of the robot is in transmission connection with a clamping device for clamping a temperature measurement sampling assembly, the clamping device is provided with a photoelectric sensing module, and a probe temporary storage rack, a crushing head storage rack and sample transmission equipment are sequentially arranged at the position of one side of the robot on the platform. In the prior art, an automatic sampling process is realized by utilizing a joint robot, but after sampling, the crushing and separating of the red steel sample from the sampler, the cooling, handle shearing, sample loading, sending and other works of the red steel sample are still completed manually, the working period is long, the working efficiency is low, and the timeliness and quality requirements of the molten steel detection and test on rapidness, accuracy and the like cannot be met.
Disclosure of Invention
Based on the above, the utility model provides a molten steel sampler handle separating device and a molten steel sample processing system, which are used for solving the technical problems of long working period and low working efficiency when the operations of separating and cooling red steel samples are manually completed in the prior art.
The technical scheme for solving the technical problems is as follows:
a molten steel sampler handle separator comprising:
a frame body;
the sample shell clamping mechanism is arranged at the front end of the frame body and used for clamping a sample shell of the molten steel sampler; and
and the handle shearing mechanism is arranged close to the sample shell clamping mechanism and is used for cutting off the handle of the molten steel sampler.
Preferably, the handle shearing mechanism is arranged behind the sample shell clamping mechanism and comprises a shearing electric saw assembly, and the shearing electric saw assembly can move left and right.
Preferably, the shearing electric saw assembly comprises an electric saw mounting seat, an electric saw body and a first driving piece, wherein the electric saw is mounted on the electric saw mounting seat, and the first driving piece can drive the electric saw mounting seat to move left and right.
Preferably, a sliding rail is arranged on the frame body, and the electric saw mounting seat is connected to the sliding rail in a sliding manner.
Preferably, the molten steel sampler handle separating device further comprises a sample shell overturning mechanism, and the sample shell overturning mechanism can drive the sample shell clamping mechanism to overturn.
Preferably, the molten steel sampler handle separating device further comprises a frame body driving mechanism, and the frame body driving mechanism can drive the frame body to move forwards and backwards.
Preferably, the molten steel sampler handle separating device further comprises a handle clamping mechanism, wherein the handle clamping mechanism is arranged behind the handle shearing mechanism and is used for clamping a handle of the molten steel sampler.
Preferably, the molten steel sampler handle separating device further comprises a handle overturning mechanism, and the handle overturning mechanism can drive the handle clamping mechanism to overturn.
Preferably, the molten steel sampler handle separating device further comprises a waste collection box, wherein the waste collection box is arranged below the sampler handle clamping mechanism and is used for collecting the sampler handle of the molten steel sampler falling from the sampler handle clamping mechanism.
A molten steel sample processing system comprising a molten steel sampler handle separator as recited in the claims.
Compared with the prior art, the utility model has at least the following advantages:
the device comprises a frame body, and a sample shell clamping mechanism for clamping a sample shell of the molten steel sampler and a handle shearing mechanism for shearing a handle of the molten steel sampler are arranged on the frame body. During operation, the molten steel sampler is placed on the molten steel sampler handle separating device, the sample shell is firmly clamped by the sample shell clamping mechanism, and the shearing part of the handle shearing mechanism is close to the handle, so that the handle is automatically cut off. The molten steel sampler handle separating device realizes automatic mechanical separation of the sample shell and the sampler handle of the molten steel sampler, reduces manual participation, can effectively improve working efficiency, reduces operation period, and meets timeliness and quality requirements of quick and accurate molten steel detection and test.
Drawings
FIG. 1 is a schematic diagram of a handle separator of a molten steel sampler according to one embodiment.
FIG. 2 is a schematic diagram of a molten steel sampler according to an embodiment.
In the figure: the molten steel sampler handle separating device 10, a frame 100, a slide rail 101, a sample shell clamping mechanism 200, a sampler handle shearing mechanism 300, a power saw mounting seat 310, a power saw body 320, a first driving piece 330, a sample shell turning mechanism 400, a frame driving mechanism 500, a sampler handle clamping mechanism 600, a sampler handle turning mechanism 700, a waste collection box 800, a sampler 20, a sample shell 21 and a sampler handle 22.
Detailed Description
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. The technical solution of the present utility model will be further described below with reference to the accompanying drawings of the embodiments of the present utility model, and the present utility model is not limited to the following specific embodiments.
It should be understood that the same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components. In the description of the present utility model, it should be understood that, if there are terms such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom", etc., that indicate an azimuth or a positional relationship based on the directions or the positional relationships shown in the drawings, it is only for convenience of describing the present utility model and simplifying the description, but not for indicating or suggesting that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, so that the terms describing the positional relationship in the drawings are merely for exemplary illustration and should not be construed as limitations of the present patent, and that the specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
In one embodiment of the present utility model, referring to FIG. 1, a molten steel sampler handle separation device 10 is provided for separating a sample shell 21 and a handle 22 of a steel sampler 20. The molten steel sampler handle separation device 10 comprises a frame body 100, a sample shell clamping mechanism 200 and a handle shearing mechanism 300. The sample shell clamping mechanism 200 is disposed at the front end of the frame 100, and is used for clamping the sample shell 21 of the molten steel sampler 20. The stem shearing mechanism 300 is disposed adjacent to the sample shell holding mechanism 200 for cutting the stem 22 of the molten steel sampler 20.
In operation, the molten steel sampler 20 is placed on the molten steel sampler handle separator 10, so that the sample shell 21 is firmly clamped by the sample shell clamping mechanism 200, and the shearing part of the handle shearing mechanism 300 is close to the handle 22, so as to realize automatic cutting of the handle 22. The molten steel sampler handle separating device 10 realizes automatic mechanical separation of the sample shell 21 and the handle 22 of the molten steel sampler 20, reduces manual participation, can effectively improve working efficiency, reduces operation period, and meets timeliness and quality requirements of quick and accurate molten steel detection and test.
In the embodiment of the present utility model, mainly for the molten steel sampler 20 shown in fig. 2, the molten steel sampler 20 mainly includes a sampling shell 21 and a shank 22, the sampling shell 21 is mainly made of molding sand, and the shank 22 is mainly made of a hollow paper rod.
The stem cutting mechanism 300 may be a knife, a saw tooth, a wheel saw, or the like, which is disposed near the cartridge holder 200 and can be displaced in a direction near the stem 22 by a force, or may be a high-pressure water cutting or gas cutting device, for example, and the cutting portion of the stem cutting mechanism 300 may be near the stem 22 from any direction. In a preferred embodiment of the utility model, the stem shearing mechanism 300 is disposed behind the cartridge holding mechanism 200, and includes a shear electric saw assembly that is capable of moving left and right. Specifically, the shearing electric saw assembly includes an electric saw mounting seat 310, an electric saw body 320 and a first driving member 330, the electric saw body 320 is mounted on the electric saw mounting seat 310, and the first driving member 330 can drive the electric saw mounting seat 310 to move left and right. In operation, the molten steel sampler 20 is horizontally placed on the molten steel sampler handle separator 10, the sampling shell 21 is firmly clamped by the sample shell clamping mechanism 200, and the handle 22 is directed backward and perpendicular to the moving path of the electric saw mounting seat 310. The electric saw body 320 is opened, the first driving member 330 drives the electric saw mounting seat 310 to move and gradually approach the tool handle 22, and the electric saw body 320 contacts with the tool handle 22 to complete automatic cutting of the tool handle 22, thereby improving the working efficiency.
The first drive 330 may move the saw mount 310 by including, but not limited to, tracks, belts, chains, screws, etc. Preferably, the rack 100 is provided with a sliding rail 101, and the electric saw mounting seat 310 is slidably connected to the sliding rail 101. The first driving member 330 drives the electric saw mounting base 310 to move along the sliding rail, so as to cut the handle 22.
After the cutter handle 22 is cut off, the sample shell clamping mechanism 200 is released, and the sample shell 21 naturally falls down for post-treatment. In order to facilitate the smooth falling of the sampling shell 21 after the cutter handle 22, in a preferred embodiment, the molten steel sampler handle separation device 10 further includes a shell turning mechanism 400, and the shell turning mechanism 400 can drive the shell holding mechanism 200 to turn. For example, the sample case holding mechanism 200 has a cylindrical shape, and the holding portion is provided in a cylinder through which the sample case 21 passes when held. The sample shell overturning mechanism 400 is a rotating shaft which is arranged at two sides of the sample shell clamping mechanism 200 and is driven to rotate by a motor. In operation, the sample housing holding mechanism 200 is first positioned in a first position such that the sample housing 21 is held horizontally. After the handle 22 is cut off, the sample shell overturning mechanism 400 drives the sample shell clamping mechanism 200 to overturn to the second position, so that the sample shell 21 is vertical or inclined, the sample shell clamping mechanism 200 is loose, and the sample shell 21 naturally falls under the action of gravity.
In still another preferred embodiment of the present utility model, the molten steel sampler handle separation apparatus 10 further includes a frame driving mechanism 500, and the frame driving mechanism 500 is used to drive the frame 100 to move back and forth. The frame driving mechanism 500 may drive the frame 100 through a rail, a track, or the like. When the steel sampler 20 is fixed, the frame body driving mechanism 500 drives the frame body 100 to move and approach the steel sampler 20, so that the sampling shell 21 passes through the sample shell clamping mechanism 200, is clamped by the sample shell clamping mechanism 200, and cuts the handle 22. After the cutting of the handle 22 is completed, the frame body driving mechanism 500 drives the frame body to move, so as to release the sampling shell 21, and complete the separation process of the handle 22 and the sampling shell 21.
In yet another preferred embodiment of the present utility model, the molten steel sampler handle separation device 10 further includes a handle grip mechanism 600, the handle grip mechanism 600 being disposed behind the handle shear mechanism 300. The shank gripping mechanism 600 is used to grip the shank 22 of the steel sample sampler 20. In operation, the shank 22 of the steel sample collector 20 is first gripped by the shank gripping mechanism 600 by a robot or by hand, so that the steel sample collector 20 is in a relatively fixed state and the sample housing 21 is directed forward. The sample shell clamping mechanism 200 is driven by the frame body driving mechanism 500 to approach the sample shell 21, so as to clamp the sample shell 21 and cut the handle 22. Because the sampling shell 21 and the end of the handle 22 are clamped and fixed, the stability of the cutting process of the handle 22 is improved, and the handle 22 can be completely cut off.
Generally, since the handle 22 is long, in one embodiment, after the sampling shell 21 clamped in the sample shell clamping mechanism 200 is released, the sample shell clamping mechanism 200 is reset under the driving of the sample shell overturning mechanism 400, and the frame driving mechanism 500 drives the frame 100 to move, so that the handle 22 passes through the sample shell clamping mechanism 200, and the handle 22 is split, so that the handle 22 is cut into a plurality of segments, and the handle 22 is conveniently collected.
In yet another preferred embodiment of the present utility model, to facilitate placement and securement of the steel sample probe 20, the molten steel probe handle separation apparatus 10 further includes a handle flipping mechanism 700, the handle flipping mechanism 700 being configured to flip the handle gripping mechanism 600. In operation, the stem turning mechanism 700 first drives the stem holding mechanism 600 to rotate to an optimal position suitable for manual or robot placement of the molten steel sampler stem separating device 10, and after the stem 22 is firmly held by the stem holding mechanism 600, the stem turning mechanism 700 drives the stem holding mechanism 600 to return to the horizontal position.
Further, to collect the cut waste shanks 22, the molten steel sampler shank separating device 10 further includes a waste collection tank 800, wherein the waste collection tank 800 is disposed below the shank holding mechanism 600 for collecting the shanks 22 of the molten steel sampler 20 dropped from the shank holding mechanism 600. After the handle 22 is sheared, the handle holding mechanism 600 or the sample shell holding mechanism 200 of the clamp handle 22 is turned over by 90 degrees, and the handle holding mechanism 600 or the sample shell holding mechanism 200 is loosened, so that the handle 22 falls into the waste collecting box 800 below, the waste handle 22 is conveniently recovered, and the working efficiency is improved.
In an embodiment of the present utility model, the sampled steel sample sampler 20 may be placed on the shank holding mechanism 600 after manual sampling. In a preferred embodiment, a sampling robot is provided for sampling from molten steel and placing the sampled steel sample sampler 20 on the shank gripping mechanism 600. The sampling robot is used for sampling molten steel, so that labor cost is reduced, sampling accuracy and efficiency are improved, and high-temperature operation injury is reduced.
The following provides a preferred implementation procedure of the molten steel sampler handle separation device 10 according to the present utility model, and it should be noted that the practical implementation procedure of the technical solution adopted in the present utility model is not limited to the following procedure.
After the sampling robot samples molten steel from the molten steel sampler 20, the molten steel sampler 20 is placed on the inclined handle clamping mechanism 600, and the handle of the molten steel sampler 20 is firmly clamped by the handle clamping mechanism 600. The handle turning mechanism 700 drives the handle clamping mechanism 600 to turn over until the molten steel sampler 20 is horizontal, and the frame body driving mechanism 500 drives the frame body 100 to move and approach the steel sampler 20, so that the sampling shell 21 passes through the sample shell clamping mechanism 200 and is clamped by the sample shell clamping mechanism 200. The electric saw body 320 is opened, the first driving member 330 drives the electric saw mounting base 310 to move and gradually approach the handle 22, and the electric saw body 320 contacts with the handle 22 to complete automatic cutting of the handle 22.
The sample shell tilting mechanism 400 drives the sample shell clamping mechanism 200 to tilt to the second position, so that the sample shell 21 after the cutter handle 22 is vertical or inclined, the sample shell clamping mechanism 200 is loose, and the sample shell 21 naturally falls under the action of gravity.
The sample shell overturning mechanism 400 drives the sample shell clamping mechanism 200 to overturn to a first position, the frame body driving mechanism 500 drives the frame body 100 to move and approach the handle clamping mechanism 600, so that the handle 22 passes through the sample shell clamping mechanism 200, the electric saw body 320 is opened, the first driving piece 330 drives the electric saw mounting seat 310 to move and gradually approach the handle 22, and the electric saw body 320 contacts with the handle 22 to complete automatic segmentation of the handle 22. After the division, the sample case holding mechanism 200 and the holder holding mechanism 600 are turned over, and the waste holder 22 falls down to the waste collection box 800 to be collected.
In yet another embodiment of the present utility model, a molten steel sample processing system includes a molten steel sampler handle separation device 10 as described in the claims. For example, the molten steel sample processing system may further include a device for separating the shell of the molten steel sampler 20 from the steel sample, a device for shearing the steel sample, a device for metering the steel sample, a device for boxing the steel sample, a device for transferring the steel sample, and the like.
It should be noted that, the molten steel sampler handle separation device 10 provided by the present utility model further includes a control system for controlling the related motor to operate according to a specified program. In order to realize the automatic operation of each movable device in the utility model and improve the working efficiency of the device, some necessary position sensing devices can be set according to actual needs, and are not repeated here.
It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. A molten steel sampler handle separator comprising:
a frame body;
the sample shell clamping mechanism is arranged at the front end of the frame body and used for clamping a sample shell of the molten steel sampler; and
and the handle shearing mechanism is arranged close to the sample shell clamping mechanism and is used for cutting off the handle of the molten steel sampler.
2. The molten steel sampler handle separation device of claim 1, wherein the handle shearing mechanism is disposed behind the sample shell clamping mechanism and comprises a shearing electric saw assembly that is capable of moving left and right.
3. The molten steel sampler handle separation device of claim 2, wherein the shear electric saw assembly comprises an electric saw mounting base, an electric saw body and a first driving member, the electric saw is mounted on the electric saw mounting base, and the first driving member can drive the electric saw mounting base to move left and right.
4. The molten steel sampler handle separation device of claim 3, wherein a slide rail is provided on the frame body, and the electric saw mounting seat is slidably connected to the slide rail.
5. The molten steel sampler handle separation device of any one of claims 1-4, further comprising a sample shell tilting mechanism capable of driving the sample shell clamping mechanism to tilt.
6. The molten steel sampler handle separation device of claim 5, further comprising a carriage drive mechanism capable of driving the carriage to move back and forth.
7. The molten steel sampler handle separation device of any one of claims 1-4, further comprising a handle grip mechanism disposed behind the handle shear mechanism for gripping a handle of a molten steel sampler.
8. The molten steel sampler handle separation device of claim 7, further comprising a handle turnover mechanism capable of driving the handle gripping mechanism to turn over.
9. The molten steel sampler handle separation device of claim 8, further comprising a waste collection bin disposed below the handle grip mechanism for collecting molten steel sampler handles that fall off the handle grip mechanism.
10. A molten steel sample processing system comprising the molten steel sampler handle separation device of any one of claims 1-9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321195845.1U CN219786755U (en) | 2023-05-17 | 2023-05-17 | Molten steel sampler handle separating device and molten steel sample processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321195845.1U CN219786755U (en) | 2023-05-17 | 2023-05-17 | Molten steel sampler handle separating device and molten steel sample processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219786755U true CN219786755U (en) | 2023-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321195845.1U Active CN219786755U (en) | 2023-05-17 | 2023-05-17 | Molten steel sampler handle separating device and molten steel sample processing system |
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| Country | Link |
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| CN (1) | CN219786755U (en) |
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2023
- 2023-05-17 CN CN202321195845.1U patent/CN219786755U/en active Active
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