CN219775434U - Winch wire rope automatic lubrication device - Google Patents
Winch wire rope automatic lubrication device Download PDFInfo
- Publication number
- CN219775434U CN219775434U CN202321360346.3U CN202321360346U CN219775434U CN 219775434 U CN219775434 U CN 219775434U CN 202321360346 U CN202321360346 U CN 202321360346U CN 219775434 U CN219775434 U CN 219775434U
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- China
- Prior art keywords
- wire rope
- winch
- automatic
- steel wire
- oil
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- 238000005461 lubrication Methods 0.000 title claims abstract description 26
- 239000007788 liquid Substances 0.000 claims description 21
- 239000003351 stiffener Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 29
- 239000010959 steel Substances 0.000 abstract description 29
- 230000001050 lubricating effect Effects 0.000 abstract description 16
- 239000004519 grease Substances 0.000 abstract description 10
- 238000003912 environmental pollution Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 35
- 239000010687 lubricating oil Substances 0.000 description 9
- 230000003014 reinforcing effect Effects 0.000 description 6
- 238000005299 abrasion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model provides an automatic lubrication device for a winch steel wire rope, which relates to the technical field of winch equipment and comprises the following components: the automatic control box is arranged on the outer surface of the mounting plate; and a support assembly. According to the utility model, when the winch is used, the supporting component, the automatic control box, the automatic oiling component and the winch body are connected through the pipe fitting and the electric wire and are electrically connected with an external power supply, the winch body and the automatic lubricating device are controlled in a linkage mode and run synchronously, the lubricating grease is uniformly sprayed on the surface of the steel wire rope, and the grease on the surface of the steel wire rope is uniformly coated through the pinch roller and the steel wire rope pulley of the winch body, so that rotating components such as the steel wire, the friction wheel and the pulley are well lubricated, the service lives of the steel wire rope and the friction wheel of the winch body are prolonged by nearly two times, meanwhile, the consumption of lubricating materials is saved, the investment of manpower is reduced, the labor intensity of workers is reduced, and the environmental pollution is eliminated.
Description
Technical Field
The utility model relates to the technical field of winch equipment, in particular to an automatic lubrication device for a winch steel wire rope.
Background
The winch, also called as hoist engine, is a light and small hoisting equipment for hoisting or pulling heavy objects by winding steel wire rope or chain with winding drum, and the steel wire rope and friction wheel in the winch system are all used for lubrication and maintenance by manually smearing or oil-dropping gear oil in oil drum, and need to be performed by stopping production and a large amount of manpower.
In the prior art, lubrication of winch steel wire ropes can only be performed by using production gap time lubrication and manual lubrication maintenance, and the problems of rapid abrasion of the steel wire ropes, friction wheels, pulleys and the like, shortened service life, large consumption of lubricating oil, large labor intensity of staff, large manpower demand, environmental pollution and the like caused by untimely maintenance exist, so that the winch steel wire rope automatic lubrication device is provided for overcoming the defects.
Disclosure of Invention
The utility model aims to solve the problems of rapid abrasion, shortened service life, high lubricating oil consumption, high labor intensity of staff, high manpower requirement, environmental pollution and the like of a steel wire rope, a friction wheel, a pulley and the like caused by the fact that the existing lubrication mode is not maintained in time in the prior art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: an automatic lubrication device for a winch steel wire rope, comprising: the automatic control box is arranged on the outer surface of the mounting plate; the support assembly comprises a fixed rod, a bracket is welded at the top of the fixed rod, a fixing frame is fixedly connected to the bottom of the bracket near one end, and an oil gun is fixedly embedded at one side of the fixing frame; the automatic oiling assembly comprises a movable trolley, a liquid pump is arranged at the center of the top of the movable trolley, a controller is arranged at the top of the movable trolley close to one side edge, a mounting frame is welded at the top of the movable trolley, and an oil tank is fixedly connected to the top of the mounting frame.
Preferably, one side of the automatic control box is fixedly communicated with a connecting pipe, the output end of the connecting pipe is arranged in the support, the fixing rod is fixedly arranged on the outer surface of the mounting plate through the auxiliary plate, the bottom of the support is fixedly connected with a reinforcing rod, and one end of the reinforcing rod is fixedly connected with one side of the fixing rod.
Preferably, the output end of the connecting pipe penetrates through the outside of the fixing frame in a sliding mode, and the input end of the oil gun is fixedly communicated with the output end of the connecting pipe.
Preferably, the other side of the automatic control box is fixedly communicated with an oil outlet pipe, and one end of the oil outlet pipe is fixedly communicated with a liquid outlet of the liquid pump.
Preferably, the liquid inlet of the liquid pump is fixedly communicated with an oil inlet pipe, and one end of the oil inlet pipe penetrates into the oil tank.
Preferably, the bottom surface of mounting panel is provided with the winch body, the rope mouth has been seted up to the surface of mounting panel.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. according to the utility model, when the winch is used, the supporting component, the automatic control box, the automatic oiling component and the winch body are connected through the pipe fitting and the electric wire and are electrically connected with an external power supply, the winch body and the automatic lubricating device are controlled in a linkage mode and run synchronously, the lubricating grease is uniformly sprayed on the surface of the steel wire rope, the grease on the surface of the steel wire rope is uniformly coated through the pinch roller and the steel wire rope pulley of the winch body, so that rotating parts such as the steel wire, the friction wheel and the pulley are well lubricated, the service life of the steel wire rope and the friction wheel of the winch body is prolonged by nearly twice, meanwhile, the consumption of lubricating materials is saved, the labor investment is reduced, the labor intensity of workers is reduced, the environmental pollution is eliminated, and the problems of rapid abrasion, shortened service life, large lubricating oil consumption, large labor intensity of staff, large manpower demand, environmental pollution and the like caused by the fact that the existing lubricating mode is not timely are solved.
2. When the automatic lubrication device is used, a group of automatic lubrication devices are arranged in the winch system, lubricating points spray lubricating grease on the upper parts of the friction wheels and face the steel wire ropes and the friction wheels, the lubricating effect of lubricating materials is good by using lithium-based grease, and the movable trolley is arranged in the automatic oiling assembly, so that the oil tank can be conveniently filled with oil in a movable mode.
Drawings
Fig. 1 is a front perspective view of an automatic lubrication device for winch wire ropes, which is provided by the utility model;
FIG. 2 is a partial perspective view of a support assembly of an automatic lubrication device for a winch wire rope according to the present utility model;
FIG. 3 is a front perspective view of a portion of an automatic oiling assembly of a winch wire rope automatic lubrication apparatus according to the present utility model;
fig. 4 is a partial side perspective view of an automatic oiling assembly of a winch wire rope automatic lubrication apparatus according to the present utility model.
Legend description: 1. a mounting plate; 2. a rope outlet; 3. a support assembly; 301. a fixed rod; 302. a reinforcing rod; 303. a bracket; 304. a fixing frame; 305. a fuel gun; 4. a winch body; 5. a connecting pipe; 6. an automatic control box; 7. an automatic oiling assembly; 701. moving the cart; 702. a controller; 703. a liquid pump; 704. a mounting frame; 705. an oil tank; 8. an oil inlet pipe; 9. and an oil outlet pipe.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
Embodiment 1, as shown in fig. 1 to 4, the present utility model provides an automatic lubrication device for a winch wire rope, comprising: the automatic control box 6 is arranged on the outer surface of the mounting plate 1; the support assembly 3, the support assembly 3 includes the fixed rod 301, the top of the fixed rod 301 welds the support 303, the bottom of the support 303 is close to one end fixedly connected with the fixed mount 304, one side of the fixed mount 304 fixedly inlays the oil gun 305; the automatic oiling assembly 7, the automatic oiling assembly 7 is including removing the shallow 701, the top center department that removes the shallow 701 is provided with the liquid pump 703, the top that removes the shallow 701 is close to one side edge department and is provided with the controller 702, the top welding of removing the shallow 701 has the mounting bracket 704, the top fixedly connected with oil tank 705 of mounting bracket 704, the fixed intercommunication of one side of automatic control case 6 has connecting pipe 5, the output setting of connecting pipe 5 is in the inside of support 303, the fixed intercommunication of the opposite side of automatic control case 6 has an oil outlet pipe 9, the one end of oil outlet pipe 9 and the liquid outlet fixed intercommunication of liquid pump 703, the fixed intercommunication of inlet pipe 8 of liquid pump 703, the one end of oil inlet pipe 8 runs through to the inside of oil tank 705.
The whole embodiment 1 achieves the effects that when the winch body 4 and the automatic lubrication device are controlled in linkage and synchronously run, when the winch body 4 runs, the controller 702 controls the liquid pump 703 to start, the oil inlet pipe 8 pumps out lubricating oil in the oil tank 705, the lubricating oil is pumped out to the automatic control box 6 through the oil outlet pipe 9 under the pressurizing action of the liquid pump 703, the oil outlet speed, the oil outlet quantity and the like are regulated by the automatic control box 6 and then conveyed to the oil gun 305 through the connecting pipe 5, the nozzle of the oil gun 305 faces the steel wire rope of the winch body 4 from top to bottom, the spraying is automatically carried out, and the winch body 4 does not need to be stopped in a pause mode, so that the problems of quick wear, shortened service life, high lubricating oil consumption, high labor intensity of staff, high labor requirement, environment pollution and the like caused by the existing lubrication mode are solved, the lubricating grease is evenly sprayed on the surface of the steel wire rope, the pressure wheel, the lubricating grease on the surface of the steel wire rope is evenly smeared through the pressure wheel and the steel wire rope pulley of the winch body 4, and other rotating parts such as the pulley are well lubricated, and the lithium-based lubricating grease is adopted, and the lubricating effect is good.
Embodiment 2, as shown in fig. 1-4, a fixing rod 301 is fixedly installed on the outer surface of a mounting plate 1 through an auxiliary plate, a reinforcing rod 302 is fixedly connected to the bottom of a bracket 303, one end of the reinforcing rod 302 is fixedly connected with one side of the fixing rod 301, the output end of a connecting pipe 5 penetrates through the outside of a fixing frame 304 in a sliding manner, the input end of an oil gun 305 is fixedly communicated with the output end of the connecting pipe 5, a winch body 4 is arranged on the bottom surface of the mounting plate 1, and a rope outlet 2 is formed in the outer surface of the mounting plate 1.
The effect that its whole embodiment 2 reached is, when using, can extend the output of connecting pipe 5 to the top of winch body 4 through support 303 and stiffener 302, and mount 304 can fix a position the output of connecting pipe 5, makes things convenient for it to be connected with nozzle 305, through the removal effect of removal shallow 701, can conveniently promote the oiling department with oil tank 705 and annotate.
Working principle: when the winch is used, the winch body 4 and the automatic lubrication device are controlled to run synchronously, when the winch body 4 runs, the controller 702 controls the liquid pump 703 to start, the oil inlet pipe 8 pumps out lubricating oil in the oil tank 705, the lubricating oil is pumped out to reach the automatic control box 6 through the oil outlet pipe 9 under the pressurizing action of the liquid pump 703, the oil outlet speed, the oil outlet quantity and the like are regulated by the automatic control box 6, the lubricating oil is conveyed to the oiling gun 305 through the connecting pipe 5, the nozzle of the oiling gun 305 is sprayed against the steel wire rope of the winch body 4 from top to bottom, the spraying is automatically carried out, and the winch body 4 does not need to be suspended, wherein lubricating grease is uniformly sprayed on the surface of the steel wire rope, the oil on the surface of the steel wire rope is uniformly smeared through the pressing wheel and the steel wire rope pulley of the winch body 4, rotating parts such as steel wire, friction wheels and pulleys can be well lubricated, the output end of the connecting pipe 5 can be extended to the upper part of the winch body 4 through the bracket 303 and the reinforcing rod 302, the output end of the connecting pipe 5 can be positioned through the fixing frame 304, the connecting pipe 5 can be conveniently connected with the oiling gun 305, and the oiling gun 305 can be conveniently pushed to the oiling place through the moving action of the pushing trolley 701.
The wiring diagrams of the fuel dispenser 305, the automatic control box 6, the controller 702 and the liquid pump 703 in the present utility model are common knowledge in the art, and the working principle thereof is a known technology, and the model thereof is selected to be a proper model according to actual use, so that the control manner and wiring arrangement will not be explained in detail for the fuel dispenser 305, the automatic control box 6, the controller 702 and the liquid pump 703.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims (6)
1. The utility model provides a winch wire rope self-lubricating device which characterized in that includes:
the automatic control box (6) is arranged on the outer surface of the mounting plate (1);
the support assembly (3), the support assembly (3) comprises a fixed rod (301), a bracket (303) is welded at the top of the fixed rod (301), a fixing frame (304) is fixedly connected to the bottom of the bracket (303) close to one end, and an oil gun (305) is fixedly embedded in one side of the fixing frame (304);
the automatic oiling assembly (7), the automatic oiling assembly (7) is including removing shallow (701), the top center department of removing shallow (701) is provided with liquid pump (703), the top of removing shallow (701) is close to one side edge department and is provided with controller (702), the top welding of removing shallow (701) has mounting bracket (704), the top fixedly connected with oil tank (705) of mounting bracket (704).
2. The winch wire rope automatic lubrication apparatus according to claim 1, wherein: one side of automatic control box (6) is fixed to be linked together and is had connecting pipe (5), the output of connecting pipe (5) sets up the inside at support (303), dead lever (301) are through accessory plate fixed mounting at the surface of mounting panel (1), the bottom fixedly connected with stiffener (302) of support (303), one end and one side fixed connection of dead lever (301) of stiffener (302).
3. The winch wire rope automatic lubrication apparatus according to claim 2, wherein: the output end of the connecting pipe (5) is penetrated outside the fixing frame (304) in a sliding mode, and the input end of the oiling gun (305) is fixedly communicated with the output end of the connecting pipe (5).
4. The winch wire rope automatic lubrication apparatus according to claim 1, wherein: the other side of the automatic control box (6) is fixedly communicated with an oil outlet pipe (9), and one end of the oil outlet pipe (9) is fixedly communicated with a liquid outlet of the liquid pump (703).
5. The winch wire rope automatic lubrication apparatus according to claim 4, wherein: the liquid inlet of the liquid pump (703) is fixedly communicated with an oil inlet pipe (8), and one end of the oil inlet pipe (8) penetrates into the oil tank (705).
6. The winch wire rope automatic lubrication apparatus according to claim 1, wherein: the winch is characterized in that the winch body (4) is arranged on the bottom surface of the mounting plate (1), and the rope outlet (2) is formed in the outer surface of the mounting plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321360346.3U CN219775434U (en) | 2023-05-31 | 2023-05-31 | Winch wire rope automatic lubrication device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321360346.3U CN219775434U (en) | 2023-05-31 | 2023-05-31 | Winch wire rope automatic lubrication device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219775434U true CN219775434U (en) | 2023-09-29 |
Family
ID=88138028
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321360346.3U Active CN219775434U (en) | 2023-05-31 | 2023-05-31 | Winch wire rope automatic lubrication device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219775434U (en) |
-
2023
- 2023-05-31 CN CN202321360346.3U patent/CN219775434U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |