CN107200271B - A kind of crane rope is restricted lubrication all-in-one machine entirely - Google Patents
A kind of crane rope is restricted lubrication all-in-one machine entirely Download PDFInfo
- Publication number
- CN107200271B CN107200271B CN201710578030.4A CN201710578030A CN107200271B CN 107200271 B CN107200271 B CN 107200271B CN 201710578030 A CN201710578030 A CN 201710578030A CN 107200271 B CN107200271 B CN 107200271B
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- CN
- China
- Prior art keywords
- wirerope
- module
- power plant
- rope
- crane rope
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N31/00—Means for collecting, retaining, or draining-off lubricant in or on machines or apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
Restrict full lubrication all-in-one machine the invention discloses a kind of crane rope, including be arranged on crane rope power plant module, old oily cleaning modul, wire rope standard flaw detection module, wirerope injecting grease for lubricating module；The power plant module is arranged on the crane rope and can move along the crane rope；The old oily cleaning modul and the wirerope injecting grease for lubricating module are separately positioned on the front and rear sides of the power plant module, and are connected with the power plant module；The wire rope standard flaw detection module is fixed on the power plant module.Power plant module of the invention provides power for entire lubrication all-in-one machine, under the drive of power plant module, the old oily cleaning modul of wirerope, wire rope standard flaw detection module, wirerope injecting grease for lubricating module on a steel cord migration while respectively play this respective function, to realize to the lubrication maintenance of wirerope, carrying out flaw detection.
Description
Technical field
The present invention relates to lifting equipment, in particular to a kind of crane rope is restricted entirely lubricates all-in-one machine.
Background technique
In China, loop wheel machine is widely used in the fields such as oilfield, port logistics, civil construction, industrial production.Wirerope
It is the important component of loop wheel machine, it plays the effects of controlling luffing (except section hydraulic cylinder type), hoisting heavy.Wirerope is such as
Fruit lacks greasing maintenance for a long time, and the service life of wirerope will have a greatly reduced quality, and exists simultaneously great security risk, therefore loop wheel machine
Wirerope greasing maintenance is the most important thing of loop wheel machine maintenance work.Currently, on the market to the device of loop wheel machine wirerope greasing maintenance
It is confined to the motor segment of wirerope, i.e. this section of wirerope can easily touching of maintenance staff, and for wirerope
Fixed section, high-altitude are difficult to the greasing maintenance equipment of the rope section touched at present in the market or blank.
Summary of the invention
The purpose of the present invention is overcoming deficiency in the prior art, a kind of crane rope is provided and is restricted full lubrication all-in-one machine,
Modularized design is used to realize old oily cleaning, carrying out flaw detection, injecting grease for lubricating operation to wirerope.All-in-one machine structure of the present invention
Simply, it is sturdy it is reliable, manufacture use cost is low, there is stronger promotional value.
The technical scheme adopted by the invention is that: a kind of crane rope is restricted lubrication all-in-one machine entirely, including is arranged in crane
Power plant module, old oily cleaning modul on wirerope, wire rope standard flaw detection module, wirerope injecting grease for lubricating module；It is described dynamic
Power module is arranged on the crane rope and can move along the crane rope；The old oily cleaning modul and the steel
Cord injecting grease for lubricating module is separately positioned on the front and rear sides of the power plant module, and is connected with the power plant module；It is described
Wire rope standard flaw detection module is fixed on the power plant module.
The power plant module includes motor and retarder interconnected, mutually matched worm gear and worm screw, sets respectively
The wirerope set in the crane rope upper and lower engages idler wheel and wirerope locking device, and the worm screw is mutual by two
The bevel gear of cooperation is connected with the retarder, and the wirerope engagement idler wheel is connected with the worm gear.
The wirerope locking device includes that setting engages idler wheel phase with the wirerope below the crane rope
The wirerope of cooperation locks idler wheel, and the wirerope locking idler wheel is fixed on the base by support arm, and the pedestal passes through rotation
It ships and resell on another market to rotate with the power plant module and connect, big spring and little spring are provided between the support arm and the pedestal, it is described
Big spring is connected with regulation handle by lead screw, adjusts wirerope by regulation handle and locks between idler wheel and crane rope
Pretightning force, so that wirerope engagement idler wheel is reliably engaged with crane rope.
The wire rope standard flaw detection module includes the steel rope flow detector being arranged on the crane rope, the steel
Cord defectoscope is fixed on the power plant module by the fixed device of steel rope flow detector.
The old oily cleaning modul include be connected with the power plant module, capable of opening and closing cylindrical cavity I, the cavity
The center of the front/rear end of I offers the circular hole worn for the crane rope, is provided with sealing ring in the circular hole；It is described
Being internally provided with for cavity I is bonded firm old oil cleaning scraper plate and wire brush with the crane rope；Under the cavity I
Portion is connected with the old oil sump tank that is connected with the cavity I, can dismantle.
The wirerope injecting grease for lubricating module includes greasing cylinder and the depot fat that is connected by greasing pipe with the greasing cylinder
Cylinder, the grease outlet of the depot fat cylinder are provided with greasing and pump, by the lubrication inside the depot fat cylinder after the greasing pump connection power supply
In rouge pressurized delivered to the greasing cylinder.
The greasing cylinder include be connected with the power plant module, capable of opening and closing cylindrical cavity II, the cavity II's
Rear end face uses part pyramid like configuration, and the center of the front end face of the cavity II offers the circle worn for the crane rope
Hole, the edge wrap of the circular hole have gasket, and the center of the rear end face of the cavity is offered to be worn for the crane rope
Oil outlet, be provided with cone-shaped sealed gland on the oil outlet.
Be provided with the groove to match with the crane rope lines on wirerope engagement idler wheel, can with hang
Vehicle wirerope meshes together.
Steel rope flow detector, the wirerope of the motor of the power plant module, wire rope standard flaw detection module
The greasing pump of injecting grease for lubricating module is connected to power supply, and is connected to Digiplex by wireless signal.
The beneficial effects of the present invention are:
1, all-in-one machine of the present invention efficiently solves the old oil cleaning problem of the fixed rope section of current crane rope；
2, all-in-one machine of the present invention efficiently solves the fixed rope section injecting grease for lubricating problem of current crane rope；
3, all-in-one machine of the present invention efficiently solves the fixed rope section carrying out flaw detection problem of current crane rope；
4, the present invention takes modularized design, the old oil cleaning of wirerope, wire rope standard flaw detection, wirerope injecting grease for lubricating mould
Many components take product mature in the market, all-in-one machine maintenance cost of the present invention bottom, high reliablity in block；
5, wire rope fiction drive all-in-one machine of the present invention uses the Automation Design, only needs artificial station in station remote controler to profit
Sliding all-in-one machine is remotely controlled operation, and operation safety is reliable；
6, what the present invention was relatively traditional manually sets up scaffold operation mode, and efficiency improves 700%, while operation safety
Risk is greatly reduced；
7, the current of the fixed rope section lubrication problem of crane rope is solved in not more preferable approach, all-in-one machine of the present invention is filled up
Market is empty.
Detailed description of the invention
Fig. 1: crane rope of the present invention is restricted entirely lubricates all-in-one machine positive structure schematic；
Fig. 2: crane rope of the present invention is restricted entirely lubricates all-in-one machine structure schematic diagram；
Fig. 3: crane rope of the present invention is restricted entirely lubricates all-in-one machine power plant module structure schematic diagram；
Fig. 4: crane rope of the present invention is restricted entirely lubricates all-in-one machine power plant module positive structure schematic；
Fig. 5: crane rope of the present invention is restricted entirely lubricates all-in-one machine power plant module wirerope locking apparatus structure schematic diagram；
Fig. 6: crane rope of the present invention is restricted entirely lubricates the old oily cleaning modul structure principle chart of all-in-one machine；
Fig. 7: crane rope of the present invention is restricted entirely lubricates all-in-one machine wirerope injecting grease for lubricating modular structure schematic diagram.
Attached drawing mark: 101, power plant module structural framing；102, worm gear；103, retarder；104, motor；105, electric
Pond；106, worm screw；107, bevel gear；108, wirerope engages idler wheel；109, wirerope locks idler wheel；110, steel rope flow detector
Carrying platform；111, wirerope locking device；112, rotating dog；113, regulation handle；114, positioning pin；115, support arm；
116, little spring；117, big spring；201, upper cover；202, sealing ring；203, old oil sump tank；204, pin shaft is linked；205, old
Oil cleaning scraper plate；301, the fixed device of steel rope flow detector；302, steel rope flow detector；401, depot fat cylinder；402, greasing pumps；
403, greasing pipe；404, wing nut buckles；405, cone-shaped sealed gland；406, greasing cylinder；501, crane rope.
Specific embodiment
The invention will be further described with reference to the accompanying drawing.
If attached drawing 1 is to shown in Fig. 7, a kind of crane rope is restricted lubrication all-in-one machine entirely, including is arranged in crane rope 501
On power plant module (101~117), old oily cleaning modul (201~203), wire rope standard detect a flaw module (301~302), steel
Cord injecting grease for lubricating module (401~405).The power plant module is arranged on the crane rope 501 and can hang along described
Vehicle wirerope 501 moves；The old oily cleaning modul and the wirerope injecting grease for lubricating module are separately positioned on the power mould
The front and rear sides of block, and be connected by link pin shaft 204 with the power plant module；The wire rope standard flaw detection module is direct
It is mounted on the power plant module.The power plant module provides power for entire lubrication all-in-one machine, in the band of the power plant module
Under dynamic, the old oily cleaning modul of the wirerope, wire rope standard flaw detection module, the wirerope injecting grease for lubricating module are in steel
Respective function is played in cord while migration, respectively to realize that old oily cleaning, carrying out flaw detection, greasing to wirerope are moistened
Sliding operation.
The power plant module includes power plant module structural framing 1 and is fixed below the power plant module structural framing 1
302 carrying platform 110 of steel rope flow detector is equipped with motor 104 interconnected on the power plant module structural plane frame
With retarder 103, mutually matched worm gear 102 and worm screw 106, it is separately positioned on the steel of 501 upper and lower of crane rope
Cord engages idler wheel 108 and wirerope locking device 111.The worm screw 106 passes through two mutually matched bevel gears 107 and institute
It states retarder 103 to be connected, the wirerope engagement idler wheel 108 is connected with the worm gear 102；The motor 104 connects
To power supply, by power transmission to retarder 103 under the electric power that power supply provides, slow down through retarder 103 and by torque
By power transmission to bevel gear 107 after amplification, by bevel gear 107 by power transmission to worm screw 106 and worm gear 102, then through worm gear
Power transmission to wirerope is engaged idler wheel 108 by 102.It is provided with and the crane steel wire on the wirerope engagement idler wheel 108
The groove that 501 lines of restricting match can mesh together with crane rope 501.The wirerope locking device 111 is adopted
Spring compression mode is taken, engages what idler wheel 108 matched with the wirerope including being arranged in below the crane rope 501
Wirerope locks idler wheel 109, and the wirerope locking idler wheel 109 is fixed on the base by support arm 115, and the pedestal passes through
The power plant module structural framing 1 of rotating dog 112 and the power plant module, which rotates, to be connected, and is positioned by positioning pin 114, the branch
Big spring 117 and little spring 116 are provided between brace 115 and the pedestal, the big spring 117 is connected with tune by lead screw
Handle 113 is saved, the pretightning force between wirerope locking idler wheel 109 and crane rope 501 is adjusted by regulation handle 113, is made
The wirerope engagement idler wheel 108 is obtained reliably to engage with crane rope 501, under the rolling of wirerope engagement idler wheel 108,
The power plant module is driven to move on a steel cord.
The wire rope standard flaw detection module includes the steel rope flow detector 302 being arranged on the crane rope 501,
The steel rope flow detector 302 is visited by the wirerope that the fixed device 301 of steel rope flow detector 302 is fixed on the power plant module
Hurt on 302 carrying platform 110 of instrument, as power plant module moves together.The steel rope flow detector 302 is taken mature on the market
Product is matched on power plant module, after connecting power supply, in the power plant module by the fixed device 301 of steel rope flow detector 302
Drive under, the steel rope flow detector 302 to wirerope carry out carrying out flaw detection.In the present embodiment, the steel rope flow detector
302 fixed devices 301 use multi-connecting-rod mechanism.
The old oily cleaning modul includes being connected with the power plant module structural framing 1 of the power plant module, being capable of opening and closing
Cylindrical cavity I is made of upper cover 201 and lower cover, and upper and lower covers side is connected by hinge, and the other side is buckled using wing nut
Formula Fast Installation mode.The center of the front/rear end of the cavity I offers the circular hole worn for the crane rope 501,
Sealing ring 202 is provided in the circular hole；Being internally provided with for the cavity I is bonded firmly with the crane rope 501
Old oil cleaning scraper plate 205 and wire brush；The lower part of the cavity I is connected with the old oil receipts that is connected with the cavity I, can dismantle
Collect slot 203.Under the movement of power plant module, old oil cleaning scraper plate 205 clears up the old oil on crane rope 501, clearly
The old oil removed is fallen under gravity into old oil sump tank 203.
The wirerope injecting grease for lubricating module includes greasing cylinder 406 and is connected by greasing pipe 403 with the greasing cylinder 406
The depot fat cylinder 401 connect, the depot fat cylinder 401 are fixed on the power plant module.The grease outlet of the depot fat cylinder 401 is provided with note
Rouge pump 402, by the lubricating grease pressurized delivered of 401 the inside of depot fat cylinder to the greasing after 402 connection power supplys of greasing pump
In cylinder 406, under the drive of the power plant module, the wire-rope grease in greasing cylinder 406 passes through following cone-shaped sealed glands 405
It is uniform to squeeze to wirerope.The greasing cylinder 406 includes being connected with the power plant module structural framing 1 of the power plant module
It connecing, capable of opening and closing cylindrical cavity II, the rear end face of the cavity II uses part pyramid like configuration, it is made of upper cover and lower cover, on
Lower cover side is connected by hinge, and the other side buckles 404 formula Fast Installation modes, upper and lower covers matched edges peace using wing nut
Equipped with gasket seal, it is ensured that the leakproofness at 406 edge of greasing cylinder.The center of the front end face of the cavity II offers hangs described in confession
The circular hole that vehicle wirerope 501 is worn, the edge wrap of the circular hole have gasket, and the center of the rear end face of the cavity offers confession
The oil outlet that the crane rope 501 is worn is provided with cone-shaped sealed gland 405 on the oil outlet.
The steel rope flow detector 302, described of the motor 104 of the power plant module, wire rope standard flaw detection module
The greasing pump of wirerope injecting grease for lubricating module 402 is connected to power supply, using from two kinds of power supply moulds of charged pool 105 and limited cable
Formula.Steel rope flow detector 302, the wirerope of the motor 104 of the power plant module, wire rope standard flaw detection module
The greasing pump 402 of injecting grease for lubricating module is connected to Digiplex by wireless signal, and start stop operation and speed control are equal
It is controlled by remote control operation, to ensure operating personnel to the convenience of crane rope detection maintenance.
Claims (6)
- The lubrication all-in-one machine 1. a kind of crane rope is restricted entirely, which is characterized in that including the power mould being arranged on crane rope Block, old oily cleaning modul, wire rope standard flaw detection module, wirerope injecting grease for lubricating module；The power plant module is arranged described It can move on crane rope and along the crane rope；The old oily cleaning modul and the wirerope injecting grease for lubricating module The front and rear sides of the power plant module are separately positioned on, and are connected with the power plant module；The wire rope standard flaw detection mould Block is fixed on the power plant module；The power plant module includes motor and retarder interconnected, mutually matched snail Wheel and worm screw, the wirerope engagement idler wheel and wirerope locking device that are separately positioned on the crane rope upper and lower, it is described Worm screw is connected by two mutually matched bevel gears with the retarder, the wirerope engagement idler wheel and the worm gear phase Connection；It is provided with the groove to match with the crane rope lines on the wirerope engagement idler wheel, it can be with crane steel Cord meshes together；The wirerope locking device engages idler wheel with the wirerope below the crane rope including setting and matches Wirerope lock idler wheel, on the base by support arm fixation, the pedestal passes through rotating dog to wirerope locking idler wheel It rotates and connects with the power plant module, big spring and little spring, the big bullet are provided between the support arm and the pedestal Spring is connected with regulation handle by lead screw, adjusts the preload between wirerope locking idler wheel and crane rope by regulation handle Power, so that wirerope engagement idler wheel is reliably engaged with crane rope.
- The lubrication all-in-one machine 2. a kind of crane rope according to claim 1 is restricted entirely, which is characterized in that the wirerope inspection It includes the steel rope flow detector being arranged on the crane rope that module is hurt in probing, and the steel rope flow detector passes through wirerope The fixed device of defectoscope is fixed on the power plant module.
- The lubrication all-in-one machine 3. a kind of crane rope according to claim 1 is restricted entirely, which is characterized in that the old oil cleaning Module include be connected with the power plant module, capable of opening and closing cylindrical cavity I, the center of the front/rear end of the cavity I is opened Equipped with the circular hole worn for the crane rope, sealing ring is provided in the circular hole；The cavity I be internally provided with The firm old oil of crane rope fitting clears up scraper plate and wire brush；The lower part of the cavity I is connected with and the cavity I The old oil sump tank that is connected, can dismantle.
- The lubrication all-in-one machine 4. a kind of crane rope according to claim 1 is restricted entirely, which is characterized in that the wirerope note Grease lubrication module includes greasing cylinder and the depot fat cylinder that is connected by greasing pipe with the greasing cylinder, the grease outlet of the depot fat cylinder It is provided with greasing to pump, by the lubricating grease pressurized delivered inside the depot fat cylinder to the greasing cylinder after the greasing pump connection power supply It is interior.
- The lubrication all-in-one machine 5. a kind of crane rope according to claim 4 is restricted entirely, which is characterized in that the greasing cylinder packet Include be connected with the power plant module, capable of opening and closing cylindrical cavity II, the rear end face of the cavity II uses part pyramid like configuration, The center of the front end face of the cavity II offers the circular hole worn for the crane rope, and the edge wrap of the circular hole has Gasket, the center of the rear end face of the cavity offer the oil outlet worn for the crane rope, set on the oil outlet It is equipped with cone-shaped sealed gland.
- The lubrication all-in-one machine 6. a kind of crane rope according to claim 1 is restricted entirely, which is characterized in that the power plant module Motor, the wire rope standard flaw detection steel rope flow detector of module, the wirerope injecting grease for lubricating module greasing pump It is connected to power supply, and Digiplex is connected to by wireless signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710578030.4A CN107200271B (en) | 2017-07-15 | 2017-07-15 | A kind of crane rope is restricted lubrication all-in-one machine entirely |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710578030.4A CN107200271B (en) | 2017-07-15 | 2017-07-15 | A kind of crane rope is restricted lubrication all-in-one machine entirely |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107200271A CN107200271A (en) | 2017-09-26 |
| CN107200271B true CN107200271B (en) | 2019-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710578030.4A Active CN107200271B (en) | 2017-07-15 | 2017-07-15 | A kind of crane rope is restricted lubrication all-in-one machine entirely |
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| CN108622803B (en) * | 2018-06-08 | 2020-02-07 | 天津科技大学 | Integrated high-altitude steel wire rope oil-removing lubricating device |
| CN110345368A (en) * | 2019-08-15 | 2019-10-18 | 万雄集团(沈阳)智能科技有限公司 | A kind of gantry crane pitching wire rope curing means |
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| CN111039168A (en) * | 2019-12-18 | 2020-04-21 | 东阳格盘机械科技有限公司 | Crane steel cable maintenance device |
| CN111795289A (en) * | 2020-06-29 | 2020-10-20 | 黄明法 | Clean dewatering maintenance of equipment of suspension cable |
| CN112412678B (en) * | 2020-11-19 | 2022-07-01 | 浙江喜加吉科技股份有限公司 | Rewinding starter |
| CN112657758A (en) * | 2020-12-31 | 2021-04-16 | 青岛橡六胶管有限公司 | Rubber tube end lubricating device |
| CN114314358A (en) * | 2021-12-24 | 2022-04-12 | 江运全 | Electric hoist of single-beam crane |
| CN115156126B (en) * | 2022-06-14 | 2023-08-22 | 武汉理工大学 | Steel wire rope decontamination and lubrication integrated robot |
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| JPH07204556A (en) * | 1994-01-24 | 1995-08-08 | Minoru Sakamoto | Device for depositing fluorescent agent on wire cable for cargo-handling equipment |
| CN2872052Y (en) * | 2005-12-12 | 2007-02-21 | 吴德彬 | Clean lubricator of steel wire rope |
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|---|---|
| CN107200271A (en) | 2017-09-26 |
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