CN219772393U - Soft and breathable flame-retardant fabric - Google Patents

Soft and breathable flame-retardant fabric Download PDF

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Publication number
CN219772393U
CN219772393U CN202320981015.5U CN202320981015U CN219772393U CN 219772393 U CN219772393 U CN 219772393U CN 202320981015 U CN202320981015 U CN 202320981015U CN 219772393 U CN219772393 U CN 219772393U
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flame
polyester
retardant
fabric
acetate
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CN202320981015.5U
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杨军
庾淑英
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Guangzhou Aosen Supply Chain Management Co ltd
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Guangzhou Aosen Supply Chain Management Co ltd
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Abstract

The utility model relates to the field of textile products and discloses a soft and breathable flame-retardant fabric which has a single-side knitting plain weave structure and comprises a flame-retardant polyester elastic yarn body and an acetate polyester blended elastic yarn body which are fed in parallel into an upper loop and a lower loop, wherein the flame-retardant polyester elastic yarn body comprises flame-retardant polyester yarns and spandex which are spun in parallel; the acetate polyester blended elastic yarn body comprises acetate polyester blended yarn and spandex which are spun in parallel, and the acetate polyester blended yarn has a special-shaped fiber cross section and a fiber surface groove structure. The acetate polyester blended yarn has a special-shaped fiber section and a fiber surface groove structure, and combines the flame-retardant polyester elastic yarn body in the fabric structure, so that the flame-retardant property, the air permeability and the soft hand feeling of the fabric are achieved. Furthermore, the flame-retardant fabric disclosed by the utility model is soft in hand feeling after being printed and higher in service performance.

Description

Soft and breathable flame-retardant fabric
Technical Field
The utility model relates to the technical field of textile products, in particular to a soft and breathable flame-retardant fabric.
Background
From the production and processing angles, the flame-retardant fabric can be divided into two categories of fiber flame retardance and after-finishing flame retardance. The fiber flame-retardant fabric is mainly woven by flame-retardant fibers; the post-finishing flame retardance is divided into two types of disposable flame retardance and durable flame retardance. The durable flame-retardant after-finishing technology mainly uses the reactive flame retardant to perform functional finishing, so that the produced fabric has good flame-retardant capability within 50 times of washing, and is wider in application compared with the disposable flame-retardant fabric. The after-finishing flame-retardant fabric is simple and convenient to process, but the comfort of the fabric such as hand feeling, ventilation and the like is easily affected.
Most of the knitted flame-retardant fabrics in the market at present are made of full-polyester materials or cotton-polyester/polyester-polyurethane blended fabrics. Because the polyester yarn in the existing flame-retardant fabric has a stiff hand feeling, the hand feeling of the polyester or polyester-polyurethane blended fabric is stiff after high-temperature treatment (such as digital transfer printing temperature is about 200 ℃), and particularly the hand feeling after printing is stiff.
Disclosure of Invention
In view of the problems of the prior products, the utility model provides a soft and breathable flame-retardant fabric which has good flame-retardant performance, good air permeability and soft hand feeling, and is beneficial to application.
The utility model provides a soft and breathable flame-retardant fabric, which has a single-sided knitting plain weave structure, and comprises a flame-retardant polyester elastic yarn body and an acetate polyester blended elastic yarn body which are fed in parallel with an upper loop and a lower loop, wherein the flame-retardant polyester elastic yarn body comprises flame-retardant polyester yarns and spandex which are spun in parallel; the acetate polyester blended elastic yarn body comprises acetate polyester blended yarn and spandex which are spun in parallel, and the acetate polyester blended yarn has a special-shaped fiber cross section and a fiber surface groove structure.
In a specific embodiment of the utility model, the acetate polyester blended yarn comprises a blended diacetic fiber and a polyester fiber.
In the specific embodiment of the utility model, the count of the acetate polyester blended yarn is 32S-50S.
In the specific embodiment of the utility model, the spandex specifications in the flame-retardant fabric are all 30D-40D.
In the specific embodiment of the utility model, the flame-retardant polyester yarns are polyester staple fiber flame-retardant yarns with the phosphorus content of 6000-7500 PPM.
In a specific embodiment of the utility model, the number of the flame-retardant polyester yarns is 32S-50S.
In a specific embodiment of the utility model, the knitted loop height of the flame retardant fabric is 0.1mm-0.5mm.
In the specific embodiment of the utility model, the knitting needle number of the flame-retardant fabric is 28G 34', and the gram weight of the fabric is 180G-200G.
Compared with the prior art, the flame-retardant fabric provided by the utility model adopts the flame-retardant terylene elastic yarn body and the acetate terylene blended elastic yarn body which are fed in parallel into an upper loop and a lower loop, the formed single-sided knitting plain weave fabric is organized, and the acetate terylene blended elastic yarn body comprises acetate terylene blended yarn and spandex which are spun in parallel; the acetate polyester blended yarn has a special-shaped fiber section and a fiber surface groove structure, and combines the flame-retardant polyester elastic yarn body in the fabric structure, so that the flame-retardant property, the air permeability and the soft hand feeling of the fabric are achieved. Furthermore, the flame-retardant fabric disclosed by the utility model is soft in hand feeling after being printed and higher in service performance.
Drawings
Fig. 1 is a schematic diagram of a coil structure of a flame retardant fabric according to an embodiment of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientation or positional relationship based on that shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
The utility model provides a soft and breathable flame-retardant fabric, which has a single-sided knitting plain weave structure, and comprises a flame-retardant polyester elastic yarn body and an acetate polyester blended elastic yarn body which are fed in parallel with an upper loop and a lower loop, wherein the flame-retardant polyester elastic yarn body comprises flame-retardant polyester yarns and spandex which are spun in parallel; the acetate polyester blended elastic yarn body comprises acetate polyester blended yarn and spandex which are spun in parallel, and the acetate polyester blended yarn has a special-shaped fiber cross section and a fiber surface groove structure.
The flame-retardant fabric provided by the utility model has good flame retardant property, better air permeability, soft hand feeling and the like, and is beneficial to being applied to flame-retardant textiles.
Referring to fig. 1, fig. 1 is a schematic diagram of a coil structure of a flame-retardant fabric provided by the embodiment of the utility model, wherein 11 is an acetate polyester blend fiber in an acetate polyester blend elastic yarn body 1, 12 is spandex in the acetate polyester blend elastic yarn body 1, 21 is a flame-retardant polyester yarn in a flame-retardant polyester elastic yarn body 2, and 22 is spandex in the flame-retardant polyester elastic yarn body 2.
The flame-retardant fabric provided by the embodiment of the utility model comprises the following components: the acetate polyester blended elastic yarn body 1 and the flame-retardant polyester elastic yarn body 2 are fed into an upper loop and a lower loop in parallel according to a single-side knitting plain weave structure. The acetate polyester blended elastic yarn body 1 comprises acetate polyester blended yarns 11 and spandex 12 which are spun in parallel, wherein the acetate polyester blended yarns have special-shaped fiber sections and fiber surface groove structures; the flame-retardant polyester elastic yarn body 2 comprises flame-retardant polyester yarns 21 and spandex 22 which are spun in parallel.
In the embodiment of the utility model, the acetate polyester blended elastic yarn body 1 is formed by spinning acetate polyester blended yarn 11 and spandex 12 in parallel, wherein the acetate polyester blended yarn is obtained by blending acetate fibers and polyester fibers, and the mass ratio of the acetate fibers in the blended yarn can be 10-13%, preferably 12%, so that the flame-retardant fabric has good air permeability.
The acetate fiber is also called acetate fiber or cellulose acetate fiber, and is prepared through acetylation reaction of cellulose to obtain cellulose acetate, spinning, and belongs to cellulose derivative fiber; cellulose diacetate and cellulose triacetate are classified according to the degree of substitution of hydroxyl groups, and cellulose acetate generally refers to cellulose diacetate fibers (abbreviated as diacetic acid, diacetic acid fibers, etc.). The specification of the acetate filaments for spinning is generally 84 dtex/20F-166 dtex/34F, and the specification of the acetate filaments for coarse denier spinning can be 333dtex/44F and 666dtex/70F, and the acetate filaments can be interwoven, blended and the like.
In a preferred embodiment of the present utility model, NAIA fibers (trade names, also known as NAIA, NAIA acetate, etc.) developed by the us corporation of ishiman may be used. The naia acetate fiber has the characteristics of environmental protection and no pollution, and has better air permeability. The naia acetate fiber has smooth surface, special fiber section and fiber surface grooves, excellent wicking effect, acceleration of water conduction and evaporation and capacity of maintaining the dryness of the fabric. The moisture regain is low, so that the fibers absorb water in the air as little as possible, and the fabric keeps dry and comfortable hand feeling.
The count of the acetate polyester blended yarn 11 according to some embodiments of the present utility model is 32S-50S, preferably 32S; the terylene in the blended yarn is chemical fiber commonly used in the field, and the acetate terylene blended yarn can mainly endow the flame-retardant fabric with good air permeability and softness.
English count S english: counts, define: is a custom made density unit describing the thickness of a fiber yarn, and refers to a unit weight (1 pound) of yarn having a length of a multiple of 840 yards at a nominal moisture regain. Unit abbreviations: s, short for: an English branch. Example 1 pound of yarn is X/840 times the length of the yarn, and the yarn thickness is described as X/840 inches. The greater the count, the finer the yarn or fiber.
Denier D (Denier) is a unit of density used to describe the gauge of a fiber or filament and refers to the mass in grams of 9000 meters of fiber at a nominal moisture regain. Unit abbreviations: d, denier for short. For example, 9000 meters long filaments weigh X grams, and the thickness of such filaments is described as X denier. The larger the number D, the thicker the yarn or fiber.
The acetate terylene blended elastic yarn body 1 has certain elasticity and contains spandex 12; spandex is an abbreviation for polyurethane fiber, a well-known elastic fiber. Illustratively, the spandex gauge is 30-40D, preferably 30D. In the specific embodiment of the utility model, one naia acetate polyester blended yarn is spun in parallel with 30D spandex, and the twist of the acetate polyester blended yarn can be between 90 and 100 twists/10 CM.
According to the embodiment of the utility model, the acetate polyester blended elastic yarn body 1 and the flame-retardant polyester elastic yarn body 2 are combined to form the flame-retardant fabric; the flame-retardant polyester elastic yarn body 2 comprises flame-retardant polyester yarns 21 and spandex 22 which are spun in parallel, wherein the mass ratio of the flame-retardant polyester yarns in the fabric can be 45-50%, preferably 47%, so that the flame-retardant property of the fabric is ensured, and the test requirements of U.S. CFR Title16part 1615/1616The Flammabilty of Childre's Sleepwear-fabric can be met.
In the preferred embodiment of the utility model, the flame-retardant polyester yarn is a polyester staple fiber flame-retardant yarn with the phosphorus content of 6000-7500PPM, and the polyester staple fiber flame-retardant yarn with the phosphorus content of 6500PPM is further preferred, so that the flame-retardant effect is good and the cost is relatively low.
The number of the flame-retardant polyester yarns 21 in some embodiments of the utility model is preferably 32S-50S, preferably 32S, which is beneficial to the fabric to achieve good flame-retardant effect, soft hand feeling and the like.
The flame-retardant polyester elastic yarn body 2 also contains spandex 22 and has certain elasticity; the yarn body is generally of circular conventional fiber cross-section. Preferably, the spandex specifications of the flame-retardant fabric are 30D-40D; and the mass ratio of the spandex in the fabric is preferably 5-10%, more preferably 6%, and the 6% spandex ensures that the fabric has sufficient elastic extensibility. In the specific embodiment of the utility model, one flame-retardant polyester yarn is spun in parallel with 30D spandex, and the twist of the flame-retardant polyester yarn can be between 70 and 80 twists/10 CM.
In a specific embodiment of the utility model, the knitted loop height of the flame retardant fabric is 0.1mm-0.5mm. Preferably, the knitting needle number of the flame-retardant fabric is 28G 34', and the gram weight of the fabric is 180G-200G. In fig. 1, the label indicates that 0.1mm is the height of the spandex yarn loop, and 0.4mm is the heights of the acetate polyester blended yarn and the flame-retardant polyester yarn, respectively.
In addition, the flame retardant fabric provided by the embodiment of the utility model can be natural-color, bleached, various dyed or printed fabrics, and is processed through conventional dyeing, printing and the like, and is not particularly limited. Illustratively, disperse dyes can be used for dyeing under high temperature and high pressure conditions (the temperature is 140 ℃), and special screw source agents for diacetic acid are added; the printing is mainly digital transfer printing.
Through tests, the embodiment of the utility model provides a soft and breathable flame-retardant fabric, which has good flame retardant property, better air permeability and soft hand feeling.
In order to better understand the technical content of the present utility model, the following provides specific examples to further illustrate the present utility model. In the following examples, all the raw materials used are commercially available.
Examples
Flame retardant fabric components: 47% flame retardant polyester yarn; 47% of naia acetate polyester blended yarn; 6% spandex.
Yarn specification: 32S flame-retardant polyester yarn (phosphorus content 6500 PPM), 32S naiia acetate polyester blended yarn and spandex are 30D.
One flame-retardant polyester yarn is spun in parallel with 30D spandex, and the twist of the acetate polyester blended yarn is 95 twists/10 CM; one piece of naia acetate terylene blended yarn is spun in parallel with 30D spandex, and the twist of the flame-retardant terylene yarn can be 75 twists/10 CM.
Tissue structure and weaving: plain weave; feeding the yarn into a working knitting needle (weaving machine type: 28G34 ") of a knitting machine along the weft direction, sequentially bending into loops and mutually threading to form a knitted fabric, and specifically feeding the flame-retardant polyester elastic yarn and the NAIA polyester blended elastic yarn into an upper loop and a lower loop in parallel to form a single-sided knitted fabric, wherein the NAIA polyester blended elastic yarn is in a row, and the flame-retardant polyester elastic yarn is in a row.
Flame-retardant fabric specification: 175cm×190g.
The knitted loop height of the flame-retardant fabric is 0.1mm and 0.4mm. In addition, it is conventionally dyed with disperse dyes at high temperature and high pressure (140 ℃).
Testing the performance of a flame-retardant fabric sample:
1. the air permeability of the fabric is better than that of the traditional full-polyester fabric; the fabric is tested to be 458-530mm/s (the actual measured air permeability value of the No. 1 black flame-retardant knitted sample is 458mm/s, and the moisture permeability is 10100 g/m) 2 24h, actual measurement of air permeability of the No. 1 ink blue flame retardant knitted sample of 527mm/s, moisture permeability of 10100g/m 2 24 h); the air permeability of the common fabric is more than 1200 mm/s. The air permeability test method refers to the national standard GB/T5453-1997, and the moisture permeability test method refers to the national standard GB/T12704.1-2009.
2. Comparison of softness properties; and testing by adopting a handfeel instrument, wherein the softness of the black fabric is 79.42.
3. Test effect OK before and after washing of flame retardant property (test white, black, blue samples, respectively, gram weight 190 g/m) 2 The average value after washing is below 9.8 cm); test methods refer to U.S. cfr Title16Part 1615/1616The Flammabilty of Childre's Sleepwear-Fabric (fire protection standard for child pajamas 16cfr 1615/1616), after 50 water washes, it is first required that the average char length of 5 samples should not exceed 17.8cm.
4. In the fabric bursting and pilling test, the bursting strength of a blue sample is 75.7lb, the pilling resistance after 125 times of circulation is 3.5 grade, and the pilling resistance after 2000 times of circulation is 2.5 grade; the bursting strength of the gray blue white background printing sample is 91.3lb, the pilling resistance after 125 times of circulation is 4.0 grade, and the pilling resistance after 2000 times of circulation is 3.5 grade; the pilling resistance of the white samples after 125 and 500 cycles was 4.0 grade, 3.5 grade after 1000 cycles, 3.0 grade after 1500 cycles, and 2.5 grade after 2000 cycles.
The anti-pilling test standard is referenced by astm d4970M-2016e3 and the burst strength test standard is referenced by astm d3787-2016 (2020).
In summary, the flame-retardant fabric disclosed by the utility model adopts the flame-retardant terylene elastic yarn body and the acetate terylene blended elastic yarn body which are fed in parallel into an upper loop and a lower loop, the formed single-sided knitting plain weave fabric is organized, and the acetate terylene blended elastic yarn body comprises acetate terylene blended yarn and spandex which are spun in parallel; the acetate polyester blended yarn has a special-shaped fiber section and a fiber surface groove structure, and combines the flame-retardant polyester elastic yarn body in the fabric structure, so that the flame-retardant property, the air permeability and the soft hand feeling of the fabric are achieved. Furthermore, the flame-retardant fabric disclosed by the utility model is soft in hand feeling after being printed and higher in service performance.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The soft and breathable flame-retardant fabric is characterized by comprising a flame-retardant polyester elastic yarn body and an acetate polyester blended elastic yarn body which are fed in parallel with an upper loop and a lower loop, wherein the flame-retardant polyester elastic yarn body comprises flame-retardant polyester yarns and spandex which are spun in parallel; the acetate polyester blended elastic yarn body comprises acetate polyester blended yarn and spandex which are spun in parallel, and the acetate polyester blended yarn has a special-shaped fiber cross section and a fiber surface groove structure.
2. The flame retardant fabric of claim 1, wherein the acetate polyester blended yarn comprises a blend of diacetic acid fibers and polyester fibers.
3. The flame retardant fabric of claim 2, wherein the acetate polyester blended yarn has a count of 32S to 50S.
4. The flame retardant fabric of claim 1, wherein the spandex specifications in the flame retardant fabric are all 30D-40D.
5. The flame retardant fabric of claim 1, wherein the flame retardant polyester yarns are polyester staple fiber flame retardant yarns having a phosphorus content of 6000-7500 PPM.
6. The flame retardant fabric of claim 5, wherein the flame retardant polyester yarns have a count of 32S to 50S.
7. The flame retardant fabric of any one of claims 1-6, wherein the knitted loop height of the flame retardant fabric is 0.1mm to 0.5mm.
8. The flame retardant fabric of any one of claims 1-6, wherein the flame retardant fabric has a knitting needle count of 28G34".
CN202320981015.5U 2023-04-25 2023-04-25 Soft and breathable flame-retardant fabric Active CN219772393U (en)

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Application Number Priority Date Filing Date Title
CN202320981015.5U CN219772393U (en) 2023-04-25 2023-04-25 Soft and breathable flame-retardant fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320981015.5U CN219772393U (en) 2023-04-25 2023-04-25 Soft and breathable flame-retardant fabric

Publications (1)

Publication Number Publication Date
CN219772393U true CN219772393U (en) 2023-09-29

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