CN219769335U - Novel self-adhesive compound machine - Google Patents
Novel self-adhesive compound machine Download PDFInfo
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- CN219769335U CN219769335U CN202321219845.0U CN202321219845U CN219769335U CN 219769335 U CN219769335 U CN 219769335U CN 202321219845 U CN202321219845 U CN 202321219845U CN 219769335 U CN219769335 U CN 219769335U
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- 239000000853 adhesive Substances 0.000 title claims abstract description 23
- 150000001875 compounds Chemical class 0.000 title claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 67
- 230000007306 turnover Effects 0.000 claims abstract description 66
- 238000004804 winding Methods 0.000 claims abstract description 54
- 238000003825 pressing Methods 0.000 claims abstract description 45
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 20
- 230000001360 synchronised effect Effects 0.000 claims abstract description 16
- 239000006247 magnetic powder Substances 0.000 claims description 42
- 230000009467 reduction Effects 0.000 claims description 27
- 238000004513 sizing Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 21
- 230000007704 transition Effects 0.000 claims description 21
- 239000004744 fabric Substances 0.000 claims description 17
- 238000007731 hot pressing Methods 0.000 claims description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 239000000741 silica gel Substances 0.000 claims description 11
- 229910002027 silica gel Inorganic materials 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 210000004907 gland Anatomy 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003475 lamination Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a novel self-adhesive compound machine, which belongs to the technical field of self-adhesive production machinery and comprises a chain lifting type automatic opposite side constant tension unreeling device, a rubberizing device, an oven, a pressing device, a movable unreeling device and a turnover type double-station reeling machine, wherein the servo precise rubberizing device is arranged to control the gluing thickness, the multiple groups of deviation adjusting devices are arranged to control the pressing linear uniformity, the multiple groups of ovens with independently adjustable temperatures are arranged, and the multiple groups of press roller groups with controllable temperatures are arranged to ensure that the pressing is more uniform and controllable; the automatic opposite side constant tension unreeling device is provided with a chain lifting type automatic opposite side constant tension unreeling device capable of automatically feeding, a turnover type double-station winding machine convenient for reel replacement is provided, structural design is optimized, a precise transmission synchronous lifting linkage device is arranged between an upper pressing roller and a lower pressing roller, and the linear uniformity of lamination is improved.
Description
Technical Field
The utility model belongs to the technical field of self-adhesive production machinery, and particularly relates to a novel self-adhesive compound machine.
Background
The self-adhesive label material consists of surface layer, adhesive layer and bottom layer, and is one composite material with paper, film or special material as surface layer, back coated with adhesive and silicon coated protecting paper as base paper. The process for producing the self-adhesive material generally comprises unreeling a backing material, sizing, heating and pressing with the surface material of the coiled material or the sheet material. The conventional self-adhesive compound equipment is various, but the defects of difficult control of the adhesive uniformity, difficult control of the linear pressure uniformity of the pressing roller set, difficult adjustment of the pressing temperature, unsmooth production flow and the like are overcome.
Disclosure of Invention
In order to solve the problems, the utility model provides a novel self-adhesive compound machine which is novel in structure, simple to operate, capable of controlling the adhesive coating thickness and the linear uniformity of lamination, adjustable in temperature between a press roller set and a drying oven, capable of automatically feeding and synchronously lifting and linking.
In order to achieve the above purpose, the specific technical scheme of the utility model is as follows:
the novel self-adhesive compound machine comprises a chain lifting type automatic opposite side constant tension unreeling device, a rubberizing device, an oven, a pressing device, a movable unreeling device and a turnover type double-station reeling machine;
the chain lifting type automatic opposite side constant tension unreeling device comprises an unreeling base, a linear bearing pair, an unreeling frame, a correction execution cylinder, a transmission shaft, a driving sprocket, a chain transmission, a worm gear speed reducing motor, a driven sprocket, a circulating chain, a magnetic powder seat, a magnetic powder brake, a magnetic powder gear, a transition gear, an air expansion shaft seat, an air expansion shaft, a hook, a bearing with a seat and a cloth guide roller; the unreeling frame is supported on the unreeling base through a linear bearing pair and is connected with the unreeling base through a deviation correcting executing cylinder; the pneumatic shaft is supported on the pneumatic shaft seat, the magnetic powder brake is mounted on the magnetic powder seat, the magnetic powder gear, the transition gear and the pneumatic shaft gear are meshed, and the tension of the magnetic powder brake is controlled; the transmission shaft is supported at two sides of the unreeling frame through a bearing with a seat, is connected with a worm gear speed reducing motor through chain transmission, is symmetrically provided with two driving chain wheels, is connected with a driven chain wheel provided with a hook through a circulating chain, and is driven by the worm gear speed reducing motor to drive the transmission shaft, so that the circulating chain runs and drives a gas expansion shaft on the hook to move upwards, and the chain is lifted and reeled;
the sizing device comprises a sizing device, a sizing device and a servo precise sizing device, wherein the sizing device comprises a cloth guide roller, a sizing motor, a chain transmission, a sizing rack and a servo precise sizing device; the servo precise gluing device comprises a mirror roller, a gluing support, a sliding seat, a comma cutter, a lifter installation seat, a servo linkage lifter, a bearing with a seat, a worm wheel, a baffle, a scraper and a carriage; the mirror roller is supported on the rubberizing support through a lower bearing, the comma cutter is supported on the sliding seat through an upper bearing, a worm wheel is arranged on the comma cutter, a worm is supported on the sliding seat through a bearing with a seat, the comma cutter is rotatably regulated through the worm wheel and the worm, the rubberizing support and the sliding seat are a pair of sliding pairs, a servo linkage lifter is connected with the sliding seat and is arranged on a lifter installation seat, the lifter installation seat is arranged on the rubberizing support, and the comma cutter is precisely lifted through the servo linkage lifter, so that tight rubberizing is realized;
the drying oven comprises a plurality of groups of hot air circulation drying ovens, a high-temperature-resistant cloth guide roller and an upright post, and the temperatures of the plurality of groups of hot air circulation drying ovens are independently regulated;
the laminating device comprises a laminating frame, a scutching device and a plurality of compression roller groups, wherein the scutching device comprises a first scutching roller, a constant-tension film releasing device, a conveying belt, a cloth guide roller, a tensioning sliding seat, a bearing with a sliding seat, a driven roller of the conveying belt and an automatic deviation correcting device; the press roll set comprises a servo linkage lifter, a hot press roll, an upper slide bearing, a lower belt seat bearing, a lower press roll, a press roll set linkage chain transmission, a press roll up-down synchronous lifting linkage, a main chain transmission, a main motor, an endless speed regulator inlet chain transmission, an endless speed regulator outlet chain transmission, a conveyor belt driving roll, a conveyor belt press roll, a belt slide seat bearing, a small slide seat support and a large slide seat support;
the hot pressing rollers are supported on the large slide support through an upper slide bearing, the servo linkage lifter is connected with the upper slide bearing to realize precise lifting of the hot pressing rollers, the lower pressing rollers are supported on the pressing frame through a lower belt seat bearing, and the temperature of each group of hot pressing rollers is independently adjustable; a press roller group linkage chain transmission is arranged between the lower press rollers, and a press roller up-down synchronous lifting linkage device is arranged between each group of hot press rollers and the lower press rollers; the pressing roller up-down synchronous lifting linkage device comprises a short swing arm, a long swing arm, a supporting bearing, a driving gear, a transition gear and a pin shaft, wherein the driving gear and the transition gear can drive the pressing roller and the hot pressing roller to synchronously and reversely run at any swinging position of the short swing arm and the long swing arm; the main motor drives the middle lower press roller to operate through main chain transmission, and simultaneously realizes synchronous operation of all press roller groups;
the conveyer belt driven roller is supported on the tensioning slide seat through the belt sliding seat bearing, the conveyer belt driving roller and the conveyer belt press roller are supported on the small slide seat support through the belt sliding seat bearing, and the belt sliding seat bearing of the conveyer belt press roller is connected with the servo linkage lifter, so that precise opposite pressing of materials with different thicknesses is realized.
Based on the technical characteristics, the servo precise gluing device is further provided with a vertical deviation adjusting device and a horizontal deviation adjusting device in front, so that materials are not deviated during gluing; an inlet deviation adjusting device is arranged behind the servo precise gluing device, so that the material does not deviate when entering the oven.
Based on the technical characteristics, a positioning inclined block, a limiting pin and an adjusting screw rod wheel are further arranged below the sliding seat; and manually adjusting the adjusting screw rod wheel to realize gap adjustment between the comma cutter and the mirror roller.
Based on the technical characteristics, further, the follow-up sliding seat is arranged on the upper sliding seat bearing, the silica gel compression roller and the air cylinder are arranged on the follow-up sliding seat, the silica gel compression roller and the hot-pressing roller are synchronously lifted by the follow-up sliding seat, and the center of the silica gel compression roller and the center of the hot-pressing roller are always in the same horizontal plane.
Based on the technical characteristics, further, an outlet vertical deviation adjusting device and an outlet automatic horizontal deviation adjusting device are arranged between the pressing device and the oven, so that materials are not deviated during pressing.
Based on the technical characteristics, the movable unreeling device further comprises a second unreeling roller, a constant tension center unreels, casters and an unreeling frame, and the movable unreeling device is moved away when the sheets are compounded, so that the operation is convenient.
Based on the technical characteristics, the turnover double-station winding machine further comprises a winding base, a winding frame, a turnover motor, turnover chain transmission, a winding motor base, a winding motor, a worm gear reduction box base, a worm gear reduction box, a turnover shaft, a bearing with a round boss, a bearing, a triple chain wheel, magnetic powder chain transmission, a magnetic powder clutch, a gear pair, a transition chain wheel, winding chain transmission, an air expansion shaft, a turnover arm, a longitudinal fine adjustment component, three groups of bearings and a gland; the winding frame is supported on the winding base through a linear bearing pair, and is connected with the winding base through a deviation rectifying execution cylinder to realize automatic deviation rectifying of winding; the turnover motor is arranged on a bottom plate of the winding frame, the worm gear reduction box is arranged on a worm gear reduction box base, the worm gear reduction box base is arranged on a side plate of the winding frame, the turnover motor is connected with the worm gear reduction box through turnover chain transmission, the worm gear reduction box is directly connected with a turnover shaft, the turnover shaft is supported on the side plate of the winding frame through a bearing with a round boss seat, the turnover arm is fixed on the turnover shaft, and double-station turnover is realized through the turnover motor, the turnover chain transmission and the worm gear reduction box driving turnover shaft. The rolling motor is connected with the transition chain wheel through rolling chain transmission and is connected with a triple chain wheel supported on the turning shaft through a bearing, the magnetic powder clutch output shaft is connected with the air-expanding shaft through a gear pair, the air-expanding shaft is supported on three groups of bearings and locked through a gland, meanwhile, longitudinal fine adjustment of the air-expanding shaft is realized through a longitudinal fine adjustment assembly, constant tension rolling is realized through driving of the magnetic powder clutch through the rolling motor, and meanwhile, station changing rolling is realized through switching of the magnetic powder clutch.
Compared with the prior art, the utility model has the beneficial effects that:
1. the sizing device is provided with a servo precise sizing device which can control the sizing thickness and is matched with a plurality of groups of offset adjusting devices to control the linear uniformity of the pressing, so that the problems that the sizing uniformity is not easy to control and the linear pressure uniformity of the pressing roller is not easy to control are solved;
2. the upper press roller and the lower press roller of the press device are provided with synchronous lifting linkage of precise transmission, the press uniformity is good, a plurality of groups of press roller groups which can be independently regulated in temperature are arranged to be matched with the oven, and the press temperature is independent and easy to be regulated;
3. the temperature of the multiple groups of press rollers is controllable, so that the press rollers are suitable for different process requirements;
4. the chain lifting type automatic opposite side constant tension unreeling device capable of automatically feeding is arranged, so that the operation is convenient;
5. the turnover double-station winding machine is arranged, so that the winding is convenient to change;
6. the chain lifting type automatic opposite side constant tension unreeling device can automatically feed materials, and the turnover type double-station reeling machine is convenient for reel replacement.
Drawings
FIG. 1 is a process flow diagram of a novel self-adhesive compound machine;
FIG. 2 is a schematic view of the chain lifting type automatic opposite side constant tension unreeling device in FIG. 1;
FIG. 3 is a schematic diagram of the servo precise glue device in FIG. 1;
FIG. 4 is an enlarged view of the crimping device of FIG. 1;
FIG. 5 is a schematic view of the lifting position and structure of the synchronous lifting linkage of FIG. 4;
fig. 6 is a schematic structural diagram of the turnover type double-station winding machine in fig. 1.
List of drawing identifiers:
1. the automatic opposite side constant tension unreeling device comprises a chain lifting type automatic opposite side constant tension unreeling device, a 1-1 unreeling base, a 1-2 linear bearing pair, a 1-3 unreeling frame, a 1-4 deviation rectifying executing cylinder, a 1-5 transmission shaft, a 1-6 driving chain wheel, a 1-7 chain transmission, a 1-8 worm gear reducing motor, a 1-9 driven chain wheel, a 1-10 circulating chain, a 1-11 magnetic powder seat, a 1-12 magnetic powder brake, a 1-13 magnetic powder gear, a 1-14 transition gear, a 1-15 gas expansion shaft gear, a 1-16 gas expansion shaft seat, a 1-17 gas expansion shaft, a 1-18 hook, a 1-19 belt seat bearing, a 1-20 cloth guide roller, a 2 cloth guide roller, a 3 vertical deviation adjusting device, a 4 horizontal deviation adjusting device. 5 sizing motor, 6 chain drive, 7 sizing frame, 8 servo precision sizing device, 8-1 mirror roller, 8-2 sizing bracket, 8-3 lower bearing, 8-4 slide, 8-5 upper bearing, 8-6 comma cutter, 8-7 elevator mount, 8-8 servo linkage elevator, 8-9 belt mount bearing, 8-10 worm gear, 8-11 worm gear, 8-12 positioning bevel block, 8-13 stop pin, 8-14 adjusting screw rod wheel, 8-15 baffle, 8-16 doctor blade, 8-17 carriage, 9 inlet offset device, 10 hot air circulation oven, 11 high temperature resistant cloth guide roller, 12 upright post, 13 press device, 13-1 press frame 13-2 parts of outlet vertical deviation adjusting device, 13-3 parts of outlet automatic horizontal deviation adjusting device, 13-4 parts of first scutching roller, 13-5 parts of constant tension film releasing device, 13-6 parts of silica gel compression roller, 13-7 parts of follow-up sliding seat, 13-8 parts of air cylinder, 13-9 parts of conveying belt, 13-10 parts of cloth guiding roller, 13-11 parts of tensioning sliding seat, 13-12 parts of sliding seat bearing with sliding block seat 13-13 parts of conveyor belt driven rollers, 13-14 parts of automatic deviation correcting device, 13-15 parts of servo linkage lifter, 13-16 parts of hot press roller, 13-17 parts of upper slide seat bearing, 13-18 parts of lower belt seat bearing, 13-19 parts of lower press roller, 13-20 parts of press roller group linkage chain transmission, 13-21 parts of press roller up-down synchronous lifting linkage device, 13-21-1 parts of short swing arm 13-21-2 long swing arm, 13-21-3 supporting bearing, 13-21-4 driving gear, 13-21-5 transition gear, 13-21-6 pin, 13-22 main drive, 13-23 main motor, 13-24 endless governor inlet chain drive, 13-25 endless governor, 13-26 endless governor outlet chain drive, 13-27 conveyor drive roll, 13-28 conveyor press roll, 13-29 belt slide bearing, 13-30 small slide carriage support, 13-31 large slide carriage support, 14 second unwind roll, 15 constant tension center unwind, 16 casters, 17. 17 roll carriage, 18 reverse duplex position winder, 18-1 roll base 18-2 parts of linear bearing pair, 18-3 parts of deviation correcting execution cylinder, 18-4 parts of rolling machine frame, 18-5 parts of turnover motor, 18-6 parts of turnover chain transmission, 18-7 parts of turnover motor base, 18-8 parts of turnover motor, 18-9 parts of worm gear reduction box base, 18-10 parts of worm gear reduction box, 18-11 parts of turnover shaft, 18-12 parts of round boss seat bearing, 18-13 parts of bearing, 18-14 parts of triple chain wheel, 18-15 parts of magnetic powder chain transmission, 18-16 parts of magnetic powder clutch, 18-17 parts of gear pair, 18-18 parts of transition chain wheel, 18-19 parts of turnover chain transmission, 18-20 parts of air expansion shaft, 18-21 parts of turnover arm, 18-22 parts of longitudinal fine adjustment component, 18-23 parts of three groups of bearings and 18-24 parts of gland.
Description of the embodiments
The utility model will be further elucidated with reference to the following figures 1-6 and specific embodiments, which should be understood as being merely illustrative of the utility model and not limiting the scope of the utility model.
It should be noted that the words "upper", "lower", "left", "right", "front" and "rear" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
As shown in figures 1-6, the novel self-adhesive compound machine comprises a chain lifting type automatic opposite side constant tension unreeling device 1, a rubberizing device, an oven, a pressing device, a movable unreeling device and a turnover type double-station reeling machine 18, wherein the chain lifting type automatic opposite side constant tension unreeling device 1, the rubberizing device, the oven, the pressing device, the movable unreeling device and the turnover type double-station reeling machine 18 are electrically connected, and all the components are controlled by a control system.
The chain lifting type automatic opposite side constant tension unreeling device 1 comprises an unreeling base 1-1, a linear bearing pair 1-2, an unreeling frame 1-3, a correction actuating cylinder 1-4, a transmission shaft 1-5, a driving chain wheel 1-6, a chain transmission 1-7, a worm gear reduction motor 1-8, a driven chain wheel 1-9, a circulating chain 1-10, a magnetic powder seat 1-11, a magnetic powder brake 1-12, a magnetic powder gear 1-13, a transition gear 1-14, an inflatable shaft gear 1-15, an inflatable shaft seat 1-16, an inflatable shaft 1-17, a hook 1-18, a belt seat bearing 1-19 and a cloth guide roller 1-20. The unreeling frame 1-3 is supported on the unreeling base 1-1 through a linear bearing pair 1-2, and is connected with the unreeling base 1-1 through a deviation rectifying executing cylinder 1-4, so that automatic deviation rectifying of unreeling is realized. The inflatable shaft 1-17 is supported on the inflatable shaft seat 1-16, the magnetic powder brake 1-12 is mounted on the magnetic powder seat 1-11, the magnetic powder gear 1-13, the transition gear 1-14 and the inflatable shaft gear 1-15 are meshed, and constant tension unreeling is achieved by controlling the tension of the magnetic powder brake 1-12. The transmission shaft 1-5 is supported on two sides of the unreeling frame 1-3 through the bearing with a seat 1-19, and is connected with the worm gear speed reducing motor 1-8 through the chain transmission 1-7, two driving chain wheels 1-6 are symmetrically arranged on the transmission shaft 1-5, the transmission shaft 1-5 is driven through the worm gear speed reducing motor 1-8 by connecting the circulating chain 1-10 with the driven chain wheel 1-9 provided with the hanging hook 1-18, so that the circulating chain 1-10 runs and drives the air expansion shaft 1-17 on the hanging hook 1-18 to move upwards, and the chain lifting and reeling are realized.
The gluing device comprises a cloth guide roller 2, a vertical deviation adjusting device 3, a horizontal deviation adjusting device 4, a gluing motor 5, a chain transmission 6, a gluing rack 7, a servo precise gluing device 8 and an inlet deviation adjusting device 9. The front of the servo precise gluing device 8 is provided with a vertical deviation adjusting device 3 and a horizontal deviation adjusting device 4, so that materials are not deviated during gluing, and the rear of the servo precise gluing device 8 is provided with an inlet deviation adjusting device 9, so that materials are not deviated when entering an oven. The servo precise gluing device 8 comprises a mirror roller 8-1, a gluing support 8-2, a lower bearing 8-3, a sliding seat 8-4, an upper bearing 8-5, a comma cutter 8-6, an elevator mounting seat 8-7, a servo linkage elevator 8-8, a belt seat bearing 8-9, a worm 8-10, a worm wheel 8-11, a positioning inclined block 8-12, a limiting pin 8-13, an adjusting screw rod wheel 8-14, a baffle 8-15, a scraper 8-16 and a carriage 8-17. The mirror roller 8-1 is supported on the rubberizing support 8-2 through a lower bearing 8-3, the comma cutter 8-6 is supported on the slide seat 8-4 through an upper bearing 8-5, a worm wheel 8-11 is arranged on the comma cutter 8-6, a worm 8-10 is supported on the slide seat 8-4 through a bearing 8-9 with a seat, the comma cutter 8-6 is rotatably regulated through the worm wheel and the worm, the rubberizing support 8-2 and the slide seat 8-4 are a pair of sliding pairs, the servo linkage lifter 8-8 is connected with the slide seat 8-4 and is arranged on the lifter installation seat 8-7, the lifter installation seat 8-7 is arranged on the rubberizing support 8-2, and the comma cutter 8-6 is precisely lifted through the servo linkage lifter 8-8, so that tight rubberizing is realized. The positioning inclined block 8-12, the limiting pin 8-13 and the adjusting screw rod wheel 8-14 are arranged below the sliding seat 8-4, so that the gap between the comma cutter 8-6 and the mirror roller 8-1 can be manually adjusted, and the servo motor can be used instead when the servo motor fails.
The drying oven comprises a hot air circulation drying oven 10, a high-temperature-resistant cloth guide roller 11 and upright posts 12, wherein the temperatures of a plurality of groups of hot air circulation drying ovens 10 are independently adjustable, and the process requirements of different materials are met.
The pressing device comprises a pressing frame 13-1, an outlet vertical deviation adjusting device 13-2, an outlet automatic horizontal deviation adjusting device 13-3, a first scutching roller 13-4, a constant tension film releasing device 13-5, a silica gel pressing roller 13-6, a follow-up sliding seat 13-7, a cylinder 13-8, a conveying belt 13-9, a cloth guide roller 13-10, a tensioning sliding seat 13-11, a belt sliding seat bearing 13-12, a conveying belt driven roller 13-13, an automatic deviation correcting device 13-14, a servo linkage lifter 13-15, a hot pressing roller 13-16 and 13-17, an upper sliding seat bearing, a lower belt seat bearing 13-18, a lower pressing roller 13-19, a pressing roller group linkage chain transmission 13-20, a pressing roller up-down synchronous lifting linkage 13-21, a main chain transmission 13-22, a main motor 13-23, an electrodeless speed regulator inlet chain transmission 13-24, an electrodeless speed regulator 13-25, an electrodeless speed regulator outlet chain transmission 13-26, a conveying belt roller 13-27, a conveying belt pressing roller 13-28, a belt sliding seat bearing 13-29, a small sliding seat 13-31 and a large sliding seat 30. An outlet vertical deviation adjusting device 13-2, an outlet automatic horizontal deviation adjusting device 13-3 and a first scutching roller 13-4 are arranged above the pressing frame 13-1, so that material trimming before pressing is realized.
The press roll set includes the heat press rolls 13-16 and the lower press rolls 13-19. The hot pressing roller 13-16 is supported on the large slide support 13-31 through the upper slide bearing 13-17, the servo linkage lifter 13-15 is connected with the upper slide bearing 13-17, so that the hot pressing roller can precisely lift, the lower pressing roller 13-19 is supported on the pressing frame 13-1 through the lower belt seat bearing 13-18, a plurality of pressing roller groups are arranged, and the temperature of each pressing roller group is independently adjustable, so that the hot pressing roller is suitable for different process requirements. The upper slide bearing 13-17 on the right side is provided with a follow-up slide 13-7, the follow-up slide 13-7 is provided with a silica gel press roller 13-6 and an air cylinder 13-8, the follow-up slide 13-7 enables the silica gel press roller 13-6 and the hot press roller 13-16 to synchronously lift, and the center of the silica gel press roller 13-6 and the center of the hot press roller 13-16 are always in the same horizontal plane, so that the initial pressing quality is improved.
A press roller group linkage chain transmission 13-20 is arranged between the lower press rollers 13-19, and a press roller up-down synchronous lifting linkage 13-21 is arranged between each group of hot press rollers 13-16 and the lower press rollers 13-19. The pressing roller up-down synchronous lifting linkage device 13-21 comprises a short swing arm 13-21-1, a long swing arm 13-21-2, a supporting bearing 13-21-3, a driving gear 13-21-4, a transition gear 13-21-5 and a pin shaft 13-21-6, and the synchronous reverse operation of the lower pressing roller 13-19 and the hot pressing roller 13-16 can be realized through the transmission of the driving gear 13-21-4 and the transition gear 13-21-5 at any swinging position of the short swing arm 13-21-1 and the long swing arm 13-21-2. The main motor 13-23 drives the middle lower press roller 13-19 to operate through the main chain transmission 13-22, and simultaneously, all press roller groups are synchronously operated.
The conveyer belt driven roller 13-13 is supported on the tensioning slide seat 13-11 through the belt slide seat bearing 13-12, the conveyer belt driving roller 13-27 and the conveyer belt press roller 13-28 are supported on the small slide seat support 13-30 through the belt slide seat bearing 13-29, and the belt slide seat bearing 13-29 of the conveyer belt press roller 13-28 is connected with the servo linkage lifter 13-15, so that precise opposite pressing of materials with different thicknesses is realized. The conveyer belt 13-9 forms a closed loop through the cloth guide roller 13-10, the automatic deviation correcting device 13-14, the conveyer belt driven roller 13-13, the conveyer belt driving roller 13-27 and the conveyer belt press roller 13-28, the main motor 13-23 drives the stepless speed regulator 13-25 through the inlet chain transmission 13-24 of the stepless speed regulator, and then drives the conveyer belt driving roller 13-27 to drive the conveyer belt 13-9 to operate through the outlet chain transmission 13-26 of the stepless speed regulator. Simultaneously, the lower press roller 13-19 and the hot press roller 13-16 synchronously drive the conveyer belt 13-9 to run.
The movable unreeling device comprises a second unreeling roller 14, a constant tension center unreeling roller 15, a caster 16 and an unreeling frame 17. When the sheets are compounded, the movable unreeling device is moved away, so that the operation is convenient.
The turnover double-station winder 18 comprises a winding base 18-1, a linear bearing pair 18-2, a correction execution cylinder 18-3, a winding frame 18-4, a turnover motor 18-5, a turnover chain transmission 18-6, a winding motor base 18-7, a winding motor 18-8, a worm gear reduction box base 18-9, a worm gear reduction box 18-10, a turnover shaft 18-11, a bearing with round boss seat 18-12, a bearing 18-13, a triple chain wheel 18-14, a magnetic powder chain transmission 18-15, a magnetic powder clutch 18-16, a gear pair 18-17, a transition chain wheel 18-18, a winding chain transmission 18-19, an inflatable shaft 18-20, a turnover arm 18-21, a longitudinal fine adjustment assembly 18-22, three groups of bearings 18-23 and a gland 18-24. The rolling frame 18-4 is supported on the rolling base 18-1 through a linear bearing pair 18-2 and is connected with the rolling base 18-1 through a deviation rectifying executing cylinder 18-3, so that automatic deviation rectifying of rolling is realized. The turnover motor 18-5 is arranged on a bottom plate of the winding frame 18-4, the worm gear reduction box 18-10 is arranged on a worm gear reduction box base 18-9, the worm gear reduction box base 18-9 is arranged on a side plate of the winding frame 18-4, the turnover motor 18-5 is connected with the worm gear reduction box 18-10 through a turnover chain transmission 18-6, the worm gear reduction box 18-10 is directly connected with the turnover shaft 18-11, the turnover shaft 18-11 is supported on the side plate of the winding frame 18-4 through a bearing 18-12 with a round boss, the turnover arm 18-21 is fixed on the turnover shaft 18-11, and double-station turnover is realized by driving the turnover shaft 18-11 through the turnover motor 18-5, the turnover chain transmission 18-6 and the worm gear reduction box 18-10. The winding machine frame 18-4 is characterized in that a winding motor 18-8 is arranged on a side plate of the winding machine frame 18-4 and on a winding motor base 18-7, the winding motor 18-8 is connected with a transition chain wheel 18-18 through a winding chain transmission 18-19 and is connected with a triple chain wheel 18-14 supported on a turnover shaft 18-11 through a bearing 18-13, the winding motor is connected with a magnetic powder clutch 18-16 inlet shaft arranged on a turnover arm 18-21 through a magnetic powder chain transmission 18-15, a magnetic powder clutch 18-16 outlet shaft is connected with an air expansion shaft 18-20 through a gear pair 18-17, the air expansion shaft 18-20 is supported on three groups of bearings 18-23 and is locked through a gland 18-24, meanwhile, longitudinal fine adjustment of the air expansion shaft 18-20 is realized through a longitudinal fine adjustment assembly 18-22, constant tension winding is realized through driving the magnetic powder clutch 18-16 through the winding motor 18-8, and meanwhile, switching of the magnetic powder clutch 18-16 is realized.
It should be noted that the drawings merely illustrate the technical idea of the utility model and the shape is not intended to limit the scope of the utility model, and those skilled in the art can make several improvements and modifications without departing from the principles of the utility model, which fall within the scope of the claims of the utility model.
Claims (7)
1. The utility model provides a novel non-setting adhesive compounding machine which characterized in that: comprises a chain lifting type automatic opposite side constant tension unreeling device, a sizing device, an oven, a pressing device, a movable unreeling device and a turnover type double-station reeling machine;
the chain lifting type automatic opposite side constant tension unreeling device comprises an unreeling base, a linear bearing pair, an unreeling frame, a correction execution cylinder, a transmission shaft, a driving sprocket, a chain transmission, a worm gear speed reducing motor, a driven sprocket, a circulating chain, a magnetic powder seat, a magnetic powder brake, a magnetic powder gear, a transition gear, an air expansion shaft seat, an air expansion shaft, a hook, a bearing with a seat and a cloth guide roller; the unreeling frame is supported on the unreeling base through a linear bearing pair and is connected with the unreeling base through a deviation correcting executing cylinder; the pneumatic shaft is supported on the pneumatic shaft seat, the magnetic powder brake is mounted on the magnetic powder seat, the magnetic powder gear, the transition gear and the pneumatic shaft gear are meshed, and the tension of the magnetic powder brake is controlled; the transmission shaft is supported at two sides of the unreeling frame through a bearing with a seat, is connected with a worm gear speed reducing motor through chain transmission, is symmetrically provided with two driving chain wheels, is connected with a driven chain wheel provided with a hook through a circulating chain, and is driven by the worm gear speed reducing motor to drive the transmission shaft, so that the circulating chain runs and drives a gas expansion shaft on the hook to move upwards, and the chain is lifted and reeled;
the sizing device comprises a sizing device, a sizing device and a servo precise sizing device, wherein the sizing device comprises a cloth guide roller, a sizing motor, a chain transmission, a sizing rack and a servo precise sizing device; the servo precise gluing device comprises a mirror roller, a gluing support, a sliding seat, a comma cutter, a lifter installation seat, a servo linkage lifter, a bearing with a seat, a worm wheel, a baffle, a scraper and a carriage; the mirror roller is supported on the rubberizing support through a lower bearing, the comma cutter is supported on the sliding seat through an upper bearing, a worm wheel is arranged on the comma cutter, a worm is supported on the sliding seat through a bearing with a seat, the comma cutter is rotatably regulated through the worm wheel and the worm, the rubberizing support and the sliding seat are a pair of sliding pairs, a servo linkage lifter is connected with the sliding seat and is arranged on a lifter installation seat, the lifter installation seat is arranged on the rubberizing support, and the comma cutter is precisely lifted through the servo linkage lifter, so that tight rubberizing is realized;
the drying oven comprises a plurality of groups of hot air circulation drying ovens, a high-temperature-resistant cloth guide roller and an upright post, and the temperatures of the plurality of groups of hot air circulation drying ovens are independently regulated;
the laminating device comprises a laminating frame, a scutching device and a plurality of compression roller groups, wherein the scutching device comprises a first scutching roller, a constant-tension film releasing device, a conveying belt, a cloth guide roller, a tensioning sliding seat, a bearing with a sliding seat, a driven roller of the conveying belt and an automatic deviation correcting device; the press roll set comprises a servo linkage lifter, a hot press roll, an upper slide bearing, a lower belt seat bearing, a lower press roll, a press roll set linkage chain transmission, a press roll up-down synchronous lifting linkage, a main chain transmission, a main motor, an endless speed regulator inlet chain transmission, an endless speed regulator outlet chain transmission, a conveyor belt driving roll, a conveyor belt press roll, a belt slide seat bearing, a small slide seat support and a large slide seat support;
the hot pressing rollers are supported on the large slide support through an upper slide bearing, the servo linkage lifter is connected with the upper slide bearing to realize precise lifting of the hot pressing rollers, the lower pressing rollers are supported on the pressing frame through a lower belt seat bearing, and the temperature of each group of hot pressing rollers is independently adjustable; a press roller group linkage chain transmission is arranged between the lower press rollers, and a press roller up-down synchronous lifting linkage device is arranged between each group of hot press rollers and the lower press rollers; the pressing roller up-down synchronous lifting linkage device comprises a short swing arm, a long swing arm, a supporting bearing, a driving gear, a transition gear and a pin shaft, wherein the driving gear and the transition gear can drive the pressing roller and the hot pressing roller to synchronously and reversely run at any swinging position of the short swing arm and the long swing arm; the main motor drives the middle lower press roller to operate through main chain transmission, and simultaneously realizes synchronous operation of all press roller groups;
the conveyer belt driven roller is supported on the tensioning slide seat through the belt sliding seat bearing, the conveyer belt driving roller and the conveyer belt press roller are supported on the small slide seat support through the belt sliding seat bearing, and the belt sliding seat bearing of the conveyer belt press roller is connected with the servo linkage lifter, so that precise opposite pressing of materials with different thicknesses is realized.
2. The novel self-adhesive compound machine according to claim 1, wherein: a vertical deviation adjusting device and a horizontal deviation adjusting device are arranged in front of the servo precise gluing device, so that materials are not deviated during gluing; an inlet deviation adjusting device is arranged behind the servo precise gluing device, so that the material does not deviate when entering the oven.
3. The novel self-adhesive compound machine according to claim 1, wherein: a positioning inclined block, a limiting pin and an adjusting screw rod wheel are arranged below the sliding seat; and manually adjusting the adjusting screw rod wheel to realize gap adjustment between the comma cutter and the mirror roller.
4. The novel self-adhesive compound machine according to claim 1, wherein: the upper slide bearing is provided with a follow-up slide, the follow-up slide is provided with a silica gel compression roller and a cylinder, the follow-up slide enables the silica gel compression roller and the hot-pressing roller to synchronously lift, and the center of the silica gel compression roller and the center of the hot-pressing roller are always in the same horizontal plane.
5. The novel self-adhesive compound machine according to claim 1, wherein: an outlet vertical deviation adjusting device and an outlet automatic horizontal deviation adjusting device are arranged between the pressing device and the oven, so that materials are not deviated during pressing.
6. The novel self-adhesive compound machine according to claim 1, wherein: the movable unreeling device comprises a second unreeling roller, a constant tension center unreeling device, a trundle and an unreeling frame.
7. The novel self-adhesive compound machine according to claim 1, wherein: the turnover double-station winding machine comprises a winding base, a winding frame, a turnover motor, a turnover chain transmission, a winding motor base, a winding motor, a worm gear reduction box base, a worm gear reduction box, a turnover shaft, a bearing with a round boss seat, a bearing, a triple sprocket, a magnetic powder chain transmission, a magnetic powder clutch, a gear pair, a transition sprocket, a winding chain transmission, an air expansion shaft, a turnover arm, a longitudinal fine adjustment assembly, three groups of bearings and a gland; the winding frame is supported on the winding base through a linear bearing pair, and is connected with the winding base through a deviation rectifying execution cylinder to realize automatic deviation rectifying of winding; the turnover motor is arranged on a bottom plate of the winding frame, the worm gear reduction box is arranged on a worm gear reduction box base, the worm gear reduction box base is arranged on a side plate of the winding frame, the turnover motor is connected with the worm gear reduction box through turnover chain transmission, the worm gear reduction box is directly connected with the turnover shaft, the turnover shaft is supported on the side plate of the winding frame through a bearing with a round boss seat, the turnover arm is fixed on the turnover shaft, double-station turnover is realized through the turnover motor, the turnover chain transmission and the worm gear reduction box, the winding motor is arranged on the side plate of the winding frame, the winding motor is connected with a transition chain wheel through the winding chain transmission and is connected with a triple chain wheel supported on the turnover shaft through a bearing, the magnetic powder clutch output shaft is connected with an air expansion shaft through a gear pair, the air shaft is supported on three groups of bearings and is locked through a fine adjustment assembly, meanwhile, the longitudinal fine adjustment of the air expansion shaft is realized, constant tension winding is realized through switching of the winding motor driving clutch, and meanwhile, the work position of the winding clutch is realized through switching of the magnetic powder clutch.
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CN202321219845.0U CN219769335U (en) | 2023-05-19 | 2023-05-19 | Novel self-adhesive compound machine |
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CN202321219845.0U CN219769335U (en) | 2023-05-19 | 2023-05-19 | Novel self-adhesive compound machine |
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