CN219768571U

CN219768571U - movable vibration device

Info

Publication number: CN219768571U
Application number: CN202223595948.5U
Authority: CN
Inventors: 王克利
Original assignee: Lijiang Jianping Cement Products Co ltd
Current assignee: Lijiang Jianping Cement Products Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-09-29
Anticipated expiration: 2032-12-30

Abstract

The utility model relates to a movable vibration device, which is suitable for the field of concrete inspection well seat and cover plate production. The utility model comprises a panel, wherein an adjustable die fixing frame is arranged on the panel and is used for fixing dies with different sizes; the panel is also provided with a high-frequency vibrator for driving the panel to vibrate; the panel is located on the movable base, the movable base drives the vibration device to integrally move, and the panel is connected with the movable base through the rubber shock absorber. According to the utility model, the vibrating device is designed into a movable structure, and concrete products in the concrete inspection well seat and the cover plate mold are moved to the hoisting position after being molded, so that the direct hoisting is convenient, the production efficiency is improved, and the manual handling in the production process is reduced; the adjustable mould fixing frame is designed on the vibrating device, so that the concrete inspection well seat and the cover plate mould with different specifications and models are fixed, and the application range of the vibrating device is widened.

Description

Movable vibration device

Technical Field

The utility model relates to a movable vibration device, which is suitable for the field of concrete inspection well seat and cover plate production.

Background

When the existing traditional technology is used for producing the concrete inspection well and the cover plate, concrete is required to be poured into corresponding moulds, then the concrete is compacted and flattened manually by utilizing a vibration platform or a vibration rod, and then the moulds are removed and transferred to other places to wait for demoulding. The vibration platform is fixed, and the whole process has multiple raw material transportation, so that the efficiency is low and the production environment is greatly influenced. The manual pouring molding is used, the requirements on manpower, material resources and sites are great, the molding appearance and the compactness of products are not guaranteed, and the process requirements are hardly met. In addition, the vibration platform can only be matched with one of the inspection well seat and the cover plate, so that the application range of the vibration platform is limited.

Disclosure of Invention

The utility model mainly aims to provide a movable vibration device which is suitable for the production of concrete inspection well seats and cover plates, so that the number of manual handling times in the production process is reduced, the production efficiency and the quality are improved, and the application range of the vibration device is enlarged.

The utility model adopts the following technical scheme:

the movable vibration device comprises a panel, wherein an adjustable die fixing frame is arranged on the panel and used for fixing dies with different sizes; the panel is also provided with a high-frequency vibrator for driving the panel to vibrate; the panel is located on the movable base, the movable base drives the vibration device to integrally move, and the panel is connected with the movable base through the rubber shock absorber.

Further, the adjustable die fixing frame comprises four groups of clamping mechanisms which are symmetrically distributed on the panel in the center and are used for clamping the outer wall of the die; each group of clamping mechanisms can slide along the corresponding supporting strips at the bottom and are locked, and four supporting strips are fixed on the panel.

Further, the panel is a rectangular steel plate, a circle of positioning columns are arranged in the center of the panel, and four supporting bars surround the positioning columns and are respectively fixed on the diagonal direction of the rectangular steel plate.

Further, the clamping mechanism bottom is equipped with the sliding seat, and the side of sliding seat can block in the both sides of support bar, slides along its fore-and-aft, set up a set of screw hole on the sliding seat, be equipped with multiunit screw hole on the support bar, realize through cooperating with the bolt that the sliding seat is fixed in the different positions department of support bar.

Further, the clamping mechanism comprises a fixing seat fixed on the sliding seat, the fixing seat is connected with one end of the rotating arm in a rotating mode through a rotating shaft, and the other end of the rotating arm is connected with the telescopic rod in a rotating mode.

Further, the bottom of the movable base is provided with travelling wheels which can travel along the track.

Further, the high-frequency vibrator is fixed on the lower surface of the panel, the high-frequency vibrator is driven by a motor, and the motor is fixed on the movable base.

Further, the rubber shock absorbers are arranged at four corners of the bottom of the panel.

The beneficial effects are that: according to the utility model, the vibrating device is designed into a movable structure, and concrete products in the concrete inspection well seat and the cover plate mold are moved to the hoisting position after being molded, so that the direct hoisting is convenient, the production efficiency is improved, and the manual handling in the production process is reduced; the adjustable mould fixing frame is designed on the vibrating device, so that the concrete inspection well seat and the cover plate mould with different specifications and models are fixed, and the application range of the vibrating device is widened.

Drawings

FIG. 1 is a front view of the present utility model;

FIG. 2 is a top view of the present utility model (without clamping mechanism);

the reference numerals in the drawings: the panel 1, the movable base 2, the die fixing frame 3, the high-frequency vibrator 4, the rubber damper 5, the positioning column 6, the track 7, the motor 8, the clamping mechanism 31, the supporting bar 32, the sliding seat 33, the fixing seat 311, the rotating arm 312 and the telescopic rod 313.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Examples

As shown in fig. 1-2, a movable vibration device suitable for concrete inspection well seat and cover plate production comprises a panel 1, wherein an adjustable die fixing frame 3 is arranged on the panel 1 and is used for fixing dies with different sizes; the panel 1 is also provided with a high-frequency vibrator 4 for driving the panel 1 to vibrate; the panel 1 is located on the movable base 2, the movable base 2 drives the vibration device to integrally move, and the panel 1 is connected with the movable base 2 through the rubber shock absorber 5.

When the die is used, the dies corresponding to the products are fixed on the die fixing frame 3, the adjustable design of the die is realized, and the dies of products with different specifications and models can be fixed after adjustment. The vibration device is applicable to the production of inspection well seats and well covers, and the application range of the vibration device is widened. After the mould is fixed, the concrete is conveyed and injected into the mould through a concrete conveying pump. The high-frequency vibrator 4 is started to drive the panel 1 to vibrate, the die fixing frame 3 and the fixed die on the panel 1 vibrate along with the panel, and the vibration frequency can be selected through the high-frequency vibrator 4, so that the frequency controllability is realized. The rubber damper 5 mainly plays a role of buffering the deck 1 and the movable base 2 when vibrating. After the vibration is completed, the product molded in the mold is conveyed to a hoisting position through the movement of the movable base 2, and the finished product is hoisted and taken out. The movable base 2 is used for realizing the movement of the vibrating device, so that the labor force and the production space are saved in production, the concrete is directly used and formed, and the sanitary environment of a production site is greatly improved.

Specifically, the adjustable mold fixing frame 3 includes four groups of clamping mechanisms 31 which are symmetrically distributed on the panel 1 in the center and are used for clamping the outer wall of the mold; each group of clamping mechanisms 31 can slide along and lock with corresponding supporting bars 32 at the bottom, and four supporting bars 32 are fixed on the panel 1. Through four sets of fixture 31 of symmetrical distribution, can be with the balanced firm clamp of mould outer wall, but also locking after pressing from both sides tightly, further guarantee that the mould position is stable, also can be fine keep stable in the vibration process. The clamping mechanism 31 slides along the support bars 32 to adjust the position of the clamping mechanism to achieve its cooperation with different sized molds. The adjustable clamping of circular molds with different sizes of 600mm multiplied by 600mm-2600mm multiplied by 2600mm can be realized.

Specifically, the panel 1 is a rectangular steel plate, a circle of positioning posts 6 is arranged at the center of the panel, and four supporting bars 32 surround the positioning posts 6 and are respectively fixed on the diagonal direction of the rectangular steel plate. The mould is firstly placed on the positioning column 6 to realize the preliminary positioning of the mould, and then the position of the clamping mechanism 31 on the supporting bar 32 is adjusted to be tightly attached to the outer wall of the mould and then locked.

Specifically, the bottom of the clamping mechanism 31 is provided with a sliding seat 33, the sides of the sliding seat 33 can be clamped on two sides of the supporting bar 32 and slide back and forth along the sliding seat, a group of threaded holes are formed in the sliding seat 33, a plurality of groups of threaded holes are formed in the supporting bar 32, and the sliding seat 33 is fixed at different positions of the supporting bar 32 through matching with bolts. As shown in the figure, two threaded holes are formed in the sliding seat 33, a plurality of rows of spaced threaded hole groups are formed in the supporting bar 32, each group comprises two threaded holes, after the sliding seat 33 is slid to a proper position, the two threaded holes in the sliding seat 33 correspond to the two threaded holes in the supporting bar 32, and the two threaded holes are fixedly connected through bolts, so that the clamping mechanism 31 on the sliding seat 33 just abuts against the outer wall of the die, and is locked to clamp the die.

Specifically, the clamping mechanism 31 may be a mold locking frame structure commonly used in the prior art, and includes a fixing seat 311 fixed on the sliding seat 33, wherein the fixing seat 311 is screwed to one end of a rotating arm 312 through a rotating shaft, and the other end of the rotating arm 312 is screwed to a telescopic rod 313. When the slide holder 33 is adjusted to be attached to the outer side wall of the mold, the extension of the extension rod 313 pushes the rotating arm 312 to rotate and the end side of the rotating arm 312 is pushed against the outer end surface of the mold, thereby achieving fixation and keeping it stable. The telescopic rod 313 may be a cylinder, a hydraulic cylinder or a common extensible member such as a toothed bar.

Specifically, the bottom of the movable base 2 is provided with travelling wheels, which can travel along the track 7. Corresponding rails 7 are arranged in the production vehicle or the factory building, so that the integral movement of the vibrating device is realized. The mode of manually transporting concrete and finished products in the past is changed, the vibrating device moves to the position of a concrete discharge hole, the vibration forming of the charging is then carried out, the vibrating device moves to the hoisting position, and after the finished products are hoisted out, the vibrating device can return to the original position to realize the circulation production. The whole production process is high in automation degree, manpower and places are greatly saved, and production efficiency is improved. The movable base 2 may be configured to start and stop by a motor and have a structure of breaking the motor, which is a prior art and will not be described herein. Further improving efficiency relative to manual pushing.

Specifically, the high-frequency vibrator 4 is fixed on the lower surface of the panel 1, the high-frequency vibrator 4 is driven by a motor 8, and the motor 8 is fixed on the movable base 2. The movable base 2 can be designed into a structure shown in the figure, and consists of several beams capable of bearing weight (which can be made of the most common steel plates), so that the strength is ensured, the weight is reduced, and the overhaul of the components is facilitated. The high-frequency vibrator 4 is a product of a suitable type in the prior art, and in this embodiment, two high-frequency vibrators 4 are arranged at the bottom of the panel 1 to provide sufficient vibration for the vibration device.

Specifically, rubber dampers 5 are provided at the bottom four corners of the panel 1. As shown in the figure, in this embodiment, two rubber dampers 5 are respectively arranged at four corners of the panel 1, which are 8 in number, and vibration transmitted to the movable base 2 is effectively buffered, so that the stability of the whole vibration device is ensured.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The movable vibration device is characterized by comprising a panel (1), wherein an adjustable die fixing frame (3) is arranged on the panel (1) and is used for fixing dies with different sizes; the panel (1) is also provided with a high-frequency vibrator (4) for driving the panel (1) to vibrate; the panel (1) is positioned on the movable base (2), the movable base (2) drives the vibration device to integrally move, and the panel (1) is connected with the movable base (2) through a rubber shock absorber (5);

the adjustable die fixing frame (3) comprises four groups of clamping mechanisms (31) which are symmetrically distributed on the panel (1) in the center and are used for clamping the outer wall of the die; each group of clamping mechanisms (31) can slide along and lock with corresponding supporting bars (32) at the bottom, and four supporting bars (32) are fixed on the panel (1).

2. The movable vibration device according to claim 1, wherein the panel (1) is a rectangular steel plate, a circle of positioning posts (6) is provided at the center thereof, and four supporting bars (32) surround the positioning posts (6) and are respectively fixed in the diagonal direction of the rectangular steel plate.

3. The movable vibration device according to claim 1, wherein a sliding seat (33) is arranged at the bottom of the clamping mechanism (31), the side edges of the sliding seat (33) can be clamped at two sides of the supporting bar (32) and slide back and forth along the sliding seat, a group of threaded holes are formed in the sliding seat (33), a plurality of groups of threaded holes are formed in the supporting bar (32), and the sliding seat (33) is fixed at different positions of the supporting bar (32) through matching with bolts.

4. A mobile vibratory apparatus as set forth in claim 3 wherein said clamping mechanism (31) comprises a fixed mount (311) secured to a slide mount (33), said fixed mount (311) being rotatably coupled to one end of a rotatable arm (312) by a pivot, the other end of the rotatable arm (312) being rotatably coupled to a telescoping rod (313).

5. A mobile vibratory apparatus as claimed in claim 1, wherein the bottom of said mobile base (2) is provided with road wheels, which are movable along a track (7).

6. The movable vibration apparatus as claimed in claim 1, wherein the high frequency vibrator (4) is fixed to the lower surface of the panel (1), the high frequency vibrator (4) is driven by a motor (8), and the motor (8) is fixed to the movable base (2).

7. A movable vibration device according to claim 1, characterized in that the rubber dampers (5) are arranged at the bottom four corners of the panel (1).