CN219766725U - Rotary continuous casting device for zinc alloy ingot - Google Patents
Rotary continuous casting device for zinc alloy ingot Download PDFInfo
- Publication number
- CN219766725U CN219766725U CN202321113904.6U CN202321113904U CN219766725U CN 219766725 U CN219766725 U CN 219766725U CN 202321113904 U CN202321113904 U CN 202321113904U CN 219766725 U CN219766725 U CN 219766725U
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- China
- Prior art keywords
- fixed
- die
- zinc alloy
- push rod
- driving
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- 229910001297 Zn alloy Inorganic materials 0.000 title claims abstract description 29
- 238000009749 continuous casting Methods 0.000 title claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 20
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract description 3
- 238000007711 solidification Methods 0.000 abstract description 2
- 230000008023 solidification Effects 0.000 abstract description 2
- 239000000112 cooling gas Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Landscapes
- Continuous Casting (AREA)
Abstract
The utility model provides a zinc alloy ingot rotary continuous casting device, which comprises a disc frame, a rotating shaft, a cross cantilever, a rotary driving device, a die and a cooling assembly, wherein the rotating shaft is rotationally connected to the middle position of the disc frame through a bearing; according to the utility model, the plurality of stations are arranged, so that the time interval between two adjacent zinc alloy ingots is greatly shortened, the production efficiency is greatly improved, and the cooling assembly is arranged in the process of completing rotation of the casting of the die to synchronously cool the die, so that the solidification speed of the zinc ingot is further improved, and the efficiency of the zinc ingot forming operation is further improved.
Description
Technical Field
The utility model relates to the technical field of zinc alloy ingot pouring equipment, in particular to a rotary continuous casting device for a zinc alloy ingot.
Background
The casting step of the zinc alloy ingot can be roughly divided into the following steps: 1. melting a zinc alloy ingot by a zinc alloy induction furnace; 2. pouring zinc alloy liquid into the inner side of the die; 3. peeling the surface of the zinc alloy ingot; 4. taking out the formed zinc ingot;
in the prior art, a single station is adopted to perform pouring work of zinc alloy ingots, and pouring, forming, skinning and die taking work are completed on one station, so that the pouring time of one zinc ingot is longer, and the production efficiency is greatly reduced.
Therefore, there is a need to provide a new rotary continuous casting device for zinc alloy ingots to solve the above technical problems.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a rotary continuous casting device for zinc alloy ingots.
The utility model provides a rotary continuous casting device for zinc alloy ingots, which comprises:
a disc rack;
the rotating shaft is rotationally connected to the middle position of the disc rack through a bearing;
the cross cantilever is fixed at the top of the rotating shaft;
the rotating driving device is arranged at the top of the disc rack, and the moving end of the rotating driving device is fixed with the outer wall of the rotating shaft and is used for driving the rotating shaft to rotate;
the dies are equidistantly arranged at the top of the cross cantilever;
and the cooling assemblies are fixed on the periphery of the disc rack at equal intervals in sequence and are used for carrying out auxiliary cooling work on a die filled with zinc liquid in the rotating process of the rotating shaft.
Preferably, four rollers are fixed at equal intervals at the bottom of the cross cantilever, the rollers correspond to the positions of the die, and the bottoms of the rollers are in rolling connection with the surface of the disc frame.
Preferably, two hanging cores are symmetrically placed in the die.
Preferably, the hanging cores are arranged in a conical shape with a smaller upper part and a larger lower part.
Preferably, the cooling assembly includes:
a support bar fixed on the periphery of the disc frame;
the valve is fixed at the top of the supporting bar, one side of the valve, which faces the axis of the disc rack, is provided with a valve rotating wheel, the air outlet end of the valve is connected with a spray head through a guide pipe, and the spray head faces the die;
the push rod is connected to the upper end of the support bar in a sliding way through the sliding hole, and the bottom of the push rod is obliquely arranged;
the spring is sleeved at the upper end of the push rod, one end of the spring is fixed with the outer wall of the push rod, and the other end of the spring is fixed with the outer wall of the support bar;
the driving frame is fixed on the outer wall of one side, close to the valve, of the top of the push rod;
the driving column is rotationally connected to the outer wall of one side of the valve rotating wheel, which is close to the driving frame, through a bearing, and one end of the driving column is spliced at the inner side of the driving frame;
the support strip is fixed at the bottom of the cross cantilever at equal angles, the position of the support strip corresponds to the position of the die, one end, far away from the cross cantilever, of the support strip is fixed with a driving block, the top of the driving block is obliquely arranged, and the driving block is matched with the push rod.
Preferably, the upper and lower sides of the support bar near one end of the push rod are respectively fixed with a reinforcing ring part, the push rod is in sliding connection with the inner wall of the reinforcing ring part, and the lower end of the spring is fixed with the outer wall of one reinforcing ring part positioned above.
Compared with the related art, the zinc alloy ingot rotary continuous casting device provided by the utility model has the following beneficial effects:
1. according to the utility model, through arranging multiple stations, the operation of pouring, peeling, mould taking and mould feeding can be simultaneously and respectively carried out on the moulds at four positions on the cross cantilever beam, so that after one pouring operation is finished, the next pouring operation can be immediately carried out by rotating the rotating shaft, and the peeling, mould taking and mould feeding operation can be carried out in the next operation within a shorter time interval, the time interval for pouring two adjacent zinc alloy ingots is greatly shortened, and the production efficiency is greatly improved;
2. through setting up cooling module, after the zinc alloy liquid is pour in the mould, mould pivoted in-process can spray the cooling gas to the outer wall of mould in step and cool off the work, has reached the effect that improves zinc ingot fashioned speed to further improvement production efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a rotary driving device according to the present utility model;
FIG. 3 is a schematic view of the roller position structure of the present utility model;
FIG. 4 is an enlarged view of the utility model at A;
FIG. 5 is a schematic view of the support bar position structure of the present utility model;
FIG. 6 is a schematic view of the catheter position structure of the present utility model;
FIG. 7 is a schematic view of a cooling assembly according to the present utility model;
FIG. 8 is a second schematic diagram of a cooling assembly according to the present utility model;
fig. 9 is a schematic diagram of the cooperation of the driving block and the push rod according to the present utility model.
Reference numerals in the drawings: 1. a disc rack; 2. a rotating shaft; 3. a cross cantilever; 4. a rotation driving device; 5. a mold; 6. a cooling assembly; 61. a support bar; 62. a valve; 621. a valve wheel; 63. a push rod; 64. a spring; 65. a drive frame; 66. a drive column; 67. a support bar; 68. a conduit; 69. a spray head; 610. a driving block; 7. a roller; 8. a hanging core; 9. and a reinforcing ring part.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
Specific implementations of the utility model are described in detail below in connection with specific embodiments.
Referring to fig. 1 to 9, the rotary continuous casting device for zinc alloy ingots provided by the embodiment of the utility model comprises a disc frame 1, a rotating shaft 2, a cross cantilever beam 3, a rotation driving device 4, a die 5 and a cooling component 6, wherein the rotating shaft 2 is rotationally connected to the middle position of the disc frame 1 through a bearing, the cross cantilever beam 3 is fixed at the top of the rotating shaft 2, the rotation driving device 4 is mounted at the top of the disc frame 1, the rotation driving device 4 is specifically a worm and gear driving structure, a worm wheel (not shown in the drawing) is fixed on the outer wall of the rotating shaft 2, the worm (not shown in the drawing) is rotationally mounted on the disc frame 1, a motor (not shown in the drawing) fixed on the disc frame 1 drives the worm to rotate so as to enable the worm wheel to rotate at an angle required by the rotation of the rotating shaft 2, the prior art, the moving end of the rotation driving device 4 is fixed with the outer wall of the rotating shaft 2, the die 5 is equidistantly placed at the top of the cross cantilever beam 3, two lifting cores 8 are symmetrically placed in the die 5, the lifting cores 8 are arranged on the inner sides of the lifting cores 8 in a large conical shape, the die 5 can be separated from the lower sides of the die 5 to the four lifting cores, and can be sequentially placed at the four stations, the four stations are respectively, the four stations can be placed on the lower sides of the die 5 and can be respectively, and can be lifted down to the four stations, and the four stations are correspondingly placed on the die 5 and can be respectively, and can be lifted to the four and lifted to the four stations, and the zinc cores 5 and can be placed in the four and the position and can be sequentially and the four station can be placed The die taking station and the upper die station, the rotating shaft 2 rotates 90 degrees to stop rotating after die taking is completed, then the die 5 is left in the position of the upper die station, the ingot is placed on the cross cantilever 3 after die 5 is taken out, the cooling assemblies 6 are arranged in four groups, the four groups of cooling assemblies 6 are sequentially fixed on the periphery of the disc frame 1 at equal intervals, the die 5 filled with zinc liquid is subjected to auxiliary cooling in the rotating process of the rotating shaft 2, the four rollers 7 are fixed at equal intervals at the bottom of the cross cantilever 3, the rollers 7 correspond to the positions of the die 5, the bottom of the rollers 7 are in rolling connection with the surface of the disc frame 1, the effect of supporting the cross cantilever 3 can be achieved through the four rollers 7, and the stability of the cross cantilever 3 is improved.
According to the utility model, by arranging the stations, when one die 5 performs pouring work, other dies 5 can simultaneously perform operations of peeling, die taking and die loading, so that the pouring work of zinc alloy ingots can be performed in a production line, the time interval for forming two adjacent zinc alloy ingots is greatly shortened, the production efficiency is greatly improved, and the cooling and cooling work of the dies 5 can be synchronously performed through the cooling assembly 6 in the process of pouring and rotating the dies 5, thereby further improving the solidification speed of zinc ingots and further improving the efficiency of zinc ingot forming work.
The cooling component 6 comprises a supporting bar 61, a valve 62, a valve runner 621, a guide pipe 68, a spray head 69, a push rod 63, a spring 64, a driving frame 65, a driving column 66, a supporting bar 67 and a driving block 610, wherein the supporting bar 61 is fixed on the periphery of the disc rack 1, the valve 62 is fixed on the top of the supporting bar 61, the valve runner 621 is installed on one side of the valve 62 facing the axis of the disc rack 1, the air outlet end of the valve 62 is connected with the spray head 69 through the guide pipe 68, the spray head 69 faces the die 5, the push rod 63 is slidably connected to the upper end of the supporting bar 61 through a sliding hole, the bottom of the push rod 63 is obliquely arranged, the spring 64 is sleeved at the upper end of the push rod 63, one end of the spring 64 is fixed to the outer wall of the push rod 63, the other end of the spring 64 is fixed to the outer wall of the supporting bar 61, the driving frame 65 is fixed to the outer wall of the supporting bar 61 on one side of the top of the push rod 63, the driving column 66 is rotatably connected to the outer wall of one side of the valve runner 621, one side of the driving frame 65 through a bearing, one end of the driving column 66 is inserted into the inner side of the driving frame 65, the supporting bar 67 is fixed to the bottom of the cross beam 3 at equal angles, the position of the supporting bar 67 is corresponding to the die 5, the position of the supporting bar 67 is obliquely arranged at the bottom the cross beam 3, the supporting bar 67 is obliquely, the position of the supporting bar 67 is matched with the upper end of the supporting bar 67 and the corresponding to the supporting bar 63, which is located on the upper end of the supporting bar 63 and the upper end of the supporting bar 63, which is 9, which is located at the upper end of the supporting bar 9, which is, and 9 is matched with the upper end of the supporting bar and 9 and the supporting bar, and the lower end of the upper end of the supporting bar is, which is.
When the die 5 is in a pouring station, zinc alloy liquid is injected into the inner side of the die 5 in the subsequent rotating process, the driving block 610 below the die 5 sequentially slides from the bottoms of the push rods 63, the driving block 610 jacks up the push rods 63 when the die passes through the bottom of the push rods 63, the push rods 63 slide upwards to push the driving frame 65, the driving column 66 is pushed to move upwards to rotate under the action of the driving frame 65, the valve runner 621 is driven to rotate, the valve 62 is opened, the air outlet end of the cooling gas conveying device can be connected with the air inlet end of the valve 62 in the whole device in the early casting period, cooling gas is conveyed to the inner side of the valve 62, the cooling gas reaches the spray heads 69 through the air outlet end of the valve 62 when the valve 62 is opened, the spray heads 69 spray fan-shaped gas on the outer wall of one side of the die 5 uniformly, the zinc alloy is accelerated to solidify, the push rods 63 are pushed to reset downwards under the action of the spring 64 after the driving block 610 is separated, the valve 62 is closed, the valve runner 62 is driven to rotate in the 90-degree process, the four spray heads 69 are sequentially rotated to finish the cooling gas, the cross beam is finally rotated to reach the upper die 5, the upper die is taken out, the die 5 is taken out, the die is rotated on the upper die position at the upper die position, and the upper die position is taken out, and the die 5 is continuously rotated at the position of the upper die 90.
The circuits and control involved in the present utility model are all of the prior art, and are not described in detail herein.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A rotary continuous casting apparatus for zinc alloy ingot, comprising:
a disc frame (1);
the rotating shaft (2) is rotationally connected to the middle position of the disc rack (1) through a bearing;
the cross cantilever (3) is fixed at the top of the rotating shaft (2);
the rotating driving device (4) is arranged at the top of the disc rack (1), and the moving end of the rotating driving device (4) is fixed with the outer wall of the rotating shaft (2) and is used for driving the rotating shaft (2) to rotate;
the dies (5) are equidistantly arranged at the top of the cross cantilever (3);
the cooling assemblies (6) are sequentially fixed on the periphery of the disc rack (1) at equal intervals and are used for carrying out auxiliary cooling operation on the die (5) filled with the zinc liquid in the rotating process of the rotating shaft (2).
2. The rotary continuous casting device for zinc alloy ingots according to claim 1, wherein four rollers (7) are fixed at equal intervals on the bottom of the cross cantilever (3), the rollers (7) correspond to the positions of the die (5), and the bottoms of the rollers (7) are in rolling connection with the surface of the disc frame (1).
3. The rotary continuous casting device for zinc alloy ingots according to claim 1, wherein two suspension cores (8) are symmetrically placed in the mould (5).
4. A rotary continuous casting apparatus for zinc alloy ingots according to claim 3, wherein the suspension cores (8) are arranged in a tapered shape with a smaller upper part and a larger lower part.
5. The zinc alloy ingot rotary continuous casting apparatus as claimed in claim 1, wherein the cooling assembly (6) comprises:
a support bar (61) fixed on the periphery of the disc frame (1);
the valve (62) is fixed at the top of the supporting bar (61), one side of the valve (62) facing the axis of the disc rack (1) is provided with a valve rotating wheel (621), the air outlet end of the valve (62) is connected with a spray head (69) through a guide pipe (68), and the spray head (69) faces the die (5);
the push rod (63) is connected to the upper end of the support bar (61) in a sliding way through a sliding hole, and the bottom of the push rod (63) is obliquely arranged;
the spring (64) is sleeved at the upper end of the push rod (63), one end of the spring (64) is fixed with the outer wall of the push rod (63), and the other end of the spring (64) is fixed with the outer wall of the support bar (61);
the driving frame (65) is fixed on the outer wall of one side, close to the valve (62), of the top of the push rod (63);
the driving column (66) is rotationally connected to the outer wall of one side of the valve rotating wheel (621) close to the driving frame (65) through a bearing, and one end of the driving column (66) is inserted into the inner side of the driving frame (65);
the support strip (67) is fixed at the bottom of the cross cantilever (3) at equal angles, the position of the support strip (67) corresponds to the position of the die (5), one end, far away from the cross cantilever (3), of the support strip (67) is fixed with a driving block (610), the top of the driving block (610) is arranged in an inclined mode, and the driving block (610) is matched with the push rod (63).
6. The rotary continuous casting device for zinc alloy ingots according to claim 5, wherein the upper and lower sides of the end of the supporting bar (61) close to the push rod (63) are respectively fixed with a reinforcing ring part (9), the push rod (63) is slidably connected with the inner wall of the reinforcing ring part (9), and the lower end of the spring (64) is fixed with the outer wall of one reinforcing ring part (9) above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321113904.6U CN219766725U (en) | 2023-05-10 | 2023-05-10 | Rotary continuous casting device for zinc alloy ingot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321113904.6U CN219766725U (en) | 2023-05-10 | 2023-05-10 | Rotary continuous casting device for zinc alloy ingot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219766725U true CN219766725U (en) | 2023-09-29 |
Family
ID=88111300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321113904.6U Active CN219766725U (en) | 2023-05-10 | 2023-05-10 | Rotary continuous casting device for zinc alloy ingot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219766725U (en) |
-
2023
- 2023-05-10 CN CN202321113904.6U patent/CN219766725U/en active Active
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| GR01 | Patent grant |