CN219766354U - Mobile tail vegetable processing equipment - Google Patents
Mobile tail vegetable processing equipment Download PDFInfo
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- CN219766354U CN219766354U CN202321053811.9U CN202321053811U CN219766354U CN 219766354 U CN219766354 U CN 219766354U CN 202321053811 U CN202321053811 U CN 202321053811U CN 219766354 U CN219766354 U CN 219766354U
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- tail
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- 235000013311 vegetables Nutrition 0.000 title claims abstract description 86
- 239000010865 sewage Substances 0.000 claims abstract description 60
- 239000002893 slag Substances 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 claims 6
- 230000018044 dehydration Effects 0.000 abstract description 20
- 238000006297 dehydration reaction Methods 0.000 abstract description 20
- 239000002699 waste material Substances 0.000 abstract description 15
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 208000005156 Dehydration Diseases 0.000 description 18
- 238000000034 method Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000008569 process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 2
- 238000003306 harvesting Methods 0.000 description 2
- 230000003137 locomotive effect Effects 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000010908 plant waste Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model provides mobile tail vegetable treatment equipment, which is characterized in that a main body is a box body, the box body is divided into a sewage bin and a vegetable residue bin, a crushing spiral dehydration device is arranged above the inside of the sewage bin, a tail vegetable inlet is connected above the crushing spiral dehydration device, the tail vegetable inlet extends out of the upper surface of a carriage, a sewage outlet is arranged at the bottom of the sewage bin and is connected with a sewage drain pipe, a stop valve is arranged on the sewage drain pipe, a vegetable residue outlet is arranged at the rear side of the lower part of the vegetable residue bin, and a discharge port at the tail part of a spiral dehydrator extends into the vegetable residue bin. The beneficial effects are that: the treated waste can effectively reduce the volume of the waste. Through moving the vehicle to bear, the field is used, compares the centralized processing mode, has reduced the transportation cost of tail dish rubbish.
Description
Technical Field
The utility model relates to the technical field of tail vegetable treatment, in particular to mobile tail vegetable treatment equipment.
Background
The tail vegetables are waste leaves, roots, stems, fruits and the like generated in the links of growing, harvesting, processing, logistics, consumption and the like of vegetables, and are also called as vegetable wastes. Small farmers plant, pour or leave in the field, rely on natural degradation, and generally cannot cause pollution. With the increasing importance of the national development of agriculture, the development of agricultural specialized cooperators is encouraged and a plurality of supporting policies are given, the integration, scale and modern technology become a trend, the agricultural development is driven, but a large amount of tail vegetables can be generated in the processes of scale vegetable production, harvesting, transportation, processing and the like, the tail vegetable waste can account for 30% -60% of the vegetable yield, and according to estimation, the annual production of the tail vegetable waste in China is up to 2.69×10 in recent years 7 t, the fourth crop waste country. The waste of the tail vegetables has high water content, short preservation period, difficult transportation, easy rot and bad smell, and becomes a great problem for polluting agricultural production and rural ecological environment due to lack of scientific, effective and economic suitabilityThe used tail vegetable treatment and utilization technology has the advantages that most of the tail vegetable is piled up as garbage at will or simply buried, so that environmental pollution is caused, serious influence is caused on agricultural production in vegetable producing areas, peasant life, rural ecology and health sustainable development of vegetable industry, meanwhile, the tail vegetable waste contains higher nutritional ingredients, the potential utilization value is high, and the resource utilization of the tail vegetable waste is a problem which needs to be solved at present.
In the whole process of the tail vegetable treatment, the moisture content is high, and the moisture accounts for 90% -95% of the total weight of the waste, so that the collection and transportation of the waste are difficult, and if the tail vegetable treatment is mixed with common daily garbage treatment, the moisture content of the common waste is improved, the heat value is reduced, and the waste incineration power generation application is difficult. The other tail vegetable garbage has high organic matter moisture content, a large amount of accumulation can pollute the environment immediately, the tail vegetable garbage is easy to rot under high-temperature insolation, odor spreading is caused, the treatment difficulty is high, and the development and utilization practical value of the tail vegetable garbage can be reduced if the tail vegetable garbage is not treated in time. The effect of rapid treatment can be achieved only by an effective treatment technology for treating the waste of the tail vegetables.
For the tail vegetables, dehydration treatment, slag-water separation and slag fermentation to produce biogas, the wastewater is treated according to sewage containing organic matters and then recycled, which is a general technical path, at present, a fixed place and large treatment equipment are needed for treatment, but for the grower, the cost is increased, the grower is unwilling to actively treat, the problem of disordered arrangement still can occur, the grower can be considered to cooperate with the tail vegetables to treat the tail vegetables, the treatment cost can be reduced, a set of treatment device is developed, and thus, the applicant researcher goes deep into the field to find out the problem, and the scheme is researched.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides mobile tail vegetable processing equipment which is used for separating juice in tail vegetables and then utilizing available components in raw materials.
The technical scheme of the utility model is as follows: a movable tailing processing device is characterized in that a box body is arranged, a sewage bin and a tailing bin are divided into the box body, a crushing spiral dehydration device is arranged above the inside of the sewage bin, the crushing spiral dehydration device comprises a tailing inlet, a pair roller crusher and a spiral dehydration machine, wherein the tailing inlet is connected to the upper portion of the pair roller crusher, the tailing inlet and the pair roller crusher are located on the upper surface of the box body, the spiral dehydration machine is arranged inside the box body, a box body opening is formed between the pair roller crusher and the spiral dehydration machine, the opening is used for enabling materials falling from the pair roller crusher to fall into the spiral dehydration machine, a sewage outlet is formed in the bottom of the sewage bin and connected with a sewage discharging pipe, a stop valve is arranged on the sewage discharging pipe, a tailing outlet is arranged on the rear side of the lower portion of the tailing bin, the spiral outer portion of the spiral dehydration machine is sleeved with a porous filter cylinder, the pair roller crusher is driven by a motor, an output shaft of the motor is connected with the pair roller crusher, a gear is further connected to the output shaft of the speed reducer, a main shaft of the spiral dehydration machine is connected with a gear, the gear of the feeding end of the spiral dehydration machine is connected with the gear of the spiral dehydration machine through the gear set, and the gear of the main shaft of the speed reducer is connected with the spiral dehydration machine through the crusher through the reverse roller crusher, and the rotation speed of the spiral dehydration machine is different from the spiral dehydration machine.
Further, the sewage bin is provided with at least 2 shockproof partition boards, the bottoms of the shockproof partition boards are provided with passage openings, and the passage openings enable all compartments of the sewage bin to be mutually communicated.
Preferably, the spiral dehydrator adopts a taper spiral shaft and a reducing spiral.
Preferably, the sewage outlet is arranged at the bottom of the front end of the sewage bin.
The box body is towed, and the moving power is from a tractor.
The box body is a box-car integrated body, the box body is connected to a frame behind a car head, and the moving power is from a car body engine.
The outer wall of the box body is provided with a charging barrel lifting mechanism.
The utility model has the beneficial effects that: the treated waste of the tail vegetables can effectively reduce the volume of the waste of the tail vegetables by about 30-50 percent. The crushing and dehydration of the tail vegetables are designed in one device, and the tail vegetables are carried by a moving vehicle and used in the field, so that the transportation cost of the tail vegetable garbage is reduced compared with a centralized treatment mode. Under the condition of on-site treatment of the tail vegetables, the rotting and spoiling time of the tail vegetable garbage can be effectively reduced, and the rotting and stinking problems are solved. Effectively solves the problem of vegetable tail vegetable treatment and accelerates the on-site innocent treatment and resource utilization of the vegetable tail vegetable.
Drawings
FIG. 1 is a schematic diagram of a mobile tail vegetable processing apparatus;
1-pair roller crusher, 2-tail vegetable inlet, 3-vegetable dreg outlet, 4-sewage bin, 5-vegetable dreg bin, 6-stop valve, 7-blow-off pipe, 8-spiral dehydrator, 9-tail discharge port, 10-motor, 11-shockproof baffle and 12-sewage pool.
6-sewage pump, 7-sewage outlet.
Detailed Description
As shown in the figure, a movable tailing treatment equipment is characterized in that a main body is a box body, the box body is divided into a sewage bin 4 and a vegetable slag bin 5, a crushing spiral dehydration device is arranged above the inside of the sewage bin 4, the crushing spiral dehydration device comprises a tailing inlet 2, a counter roller crusher 1 and a spiral dehydrator 8, wherein the tailing inlet 2 is connected to the upper part of the counter roller crusher 1, the tailing inlet and the counter roller crusher 1 are positioned on the upper surface of the box body, the spiral dehydrator 8 is arranged in the box body, a box body opening between the counter roller crusher 1 and the spiral dehydrator 8 is formed, the opening is used for allowing a falling material of the counter roller crusher 1 to fall into the spiral dehydrator 8, a sewage outlet is formed in the bottom of the sewage bin 4, a sewage outlet is connected with a drain pipe 7, a stop valve 6 is arranged on the drain pipe 7, a vegetable slag outlet 3 is formed in the rear side of the lower part of the vegetable slag bin 5, a tailing outlet 9 of the spiral dehydrator 8 stretches into the vegetable slag bin 5, a perforated filter drum is sleeved outside the spiral of the spiral dehydrator 8, the counter roller crusher 1 is driven by a motor 10, a speed reducer 10 is connected with an output shaft of the speed reducer, the speed reducer is connected with an output shaft of the counter roller crusher 1, a speed reducer is connected with a gear of the speed reducer, the speed reducer is connected with a main shaft of the output shaft of the speed reducer, and a gear wheel of the speed reducer is connected with a main shaft of the dehydrator is not connected with a main shaft of the spiral dehydrator 8 through a gear wheel set of the speed reducer 1.
For the box body with a large volume to a certain extent, the wall thickness of the box body is increased, but the problems of dead weight increase and material cost increase are also brought, in order to ensure the basic wall thickness and obtain the requirement of a large volume, 2 shockproof baffle plates 11 can be arranged on the sewage bin 4, and the bottom of the shockproof baffle plates 11 is provided with passage openings which enable all compartments of the sewage bin 4 to be mutually communicated. The vibration-proof partition plate 11 plays a role in reinforcing connection on opposite sides of the wall of the box body, and avoids deformation (the original wall with consistent smoothness left and right is observed by naked eyes for a long time use and bulging deformation) caused by stress concentration due to internal sewage pressure (particularly in transportation, shaking impact force is large) in the middle of the wall.
The sewage outlet of the sewage bin 4 is arranged at any position at the bottom of the sewage bin 4, so that the sewage outlet is better at the bottom of the front end of the sewage bin 4 and is convenient for screwing the stop valve.
The manner of connection of the housing to the locomotive is optional for the device, which is more "economical" if the housing is towed (this is the case in fig. 1) because of the cost of manufacture. The user can use the purchased motor equipment, such as a tractor and a truck head, to pull to the ground. The traction connection structure is realized by adopting the prior art. In the tail vegetable treatment process, the traction locomotive can be removed for other purposes, and the method can save the purchase cost by about 60 percent, so that the method is popular. For the power supply of the motor 10, if the power supply is a planting area related to power grid distribution, the power grid can be directly connected, a plurality of power supply points can be arranged in the field, an ammeter is installed, and the power can be supplied through a cable connection with a certain length. Of course, the generator can also be used for supplying power to the motor 10, so that a wider moving range can be obtained.
The box body can also be a box-car integrated body, the box body is connected to a frame behind the car head, and the moving power is from a car body engine. The motor 10 is powered by an engine matched motor, and if the matched motor is insufficient in power, a diesel generator is additionally arranged between the headstock and the box body. It is of course also possible to connect the twin-roll crusher 1 by means of the vehicle body engine output in combination with the transmission mechanism, but the structure is more complicated, the cost is increased, and the use is not recommended.
More preferably, the outer wall of the box body is provided with a charging barrel lifting mechanism. The barrel lifting mechanism can adopt a barrel hanging lifting mechanism of a barrel hanging garbage truck, kitchen field staff can load tail vegetables into the barrel, the barrel is lifted and overturned through the barrel lifting mechanism, the tail vegetables are poured into the tail vegetable inlet, the device is stopped at a place, the tail vegetables are processed in a certain square circle range, feeding is convenient, and meanwhile the problems that field paths are inconvenient to pass and the device cannot directly enter a certain land are avoided to a certain extent.
The loading capacity of the tractor or the box car integrated vehicle is more than 5T, and the vegetable residue bin and the sewage bin are subjected to sealing treatment and corrosion prevention treatment.
The using process comprises the following steps: the tail vegetables are sent into a tail vegetable inlet 2, the tail vegetables are crushed by a crushing bin of a double-roller crusher 1 until the tail vegetables are crushed to about 3 cm, and a part of water is separated after crushing. The vegetable slag and water fall into the spiral dehydrator, and part of the water removed falls into the sewage bin 4 through the porous filter cylinder under the action of gravity. The vegetable slag is sent into a spiral dehydration mechanism through a spiral blade, the vegetable slag moves forward under the pushing of a spiral shaft blade, after entering a spiral extrusion section, the vegetable slag is compressed in volume under the action of a taper spiral shaft and a reducing spiral, free water in the vegetable slag is continuously extruded out, so that moisture in the vegetable slag is rapidly separated out through a porous filter cylinder, the moisture content of solid matters is gradually reduced under the effect of continuous compression to form the required vegetable slag, the compressed vegetable slag enters a vegetable slag bin 5 from a tail discharge hole 9 through the pushing of the spiral blade, and the vegetable slag is discharged to a specified place from a vegetable slag outlet 3 and can be used for fermenting and producing organic fertilizers, combustion and power generation and the like. The filtered juice flows into the sewage bin 4, if the sewage bin 4 is full, the equipment is moved to a designated place, such as a sewage tank 12, a sewage drain pipe 7 (which is wound on a hanging frame on the outer wall of the box body at ordinary times) is connected to the sewage tank 12, a stop valve 6 is opened, and the sewage is discharged to the sewage tank 12. Can sign a protocol with a sewage treatment plant, and convey the sewage separated from the tail vegetables to the sewage treatment plant for specialized treatment. For the sewage separated from the tail vegetables, the main pollutants are organic matters, the COD content is reduced through biological treatment, and then the sewage is filtered, so that the normal water use standard can be achieved, and compared with the sewage with complex pollutants, the treatment method is more convenient, or the liquid is obtained after biological treatment and is used for irrigation.
Claims (7)
1. Mobile tail vegetable treatment equipment, the main part is a box, its characterized in that: the box body is divided into a sewage bin (4) and a vegetable slag bin (5), a crushing spiral dewatering device is arranged above the inside of the sewage bin (4), the crushing spiral dewatering device comprises a tail vegetable inlet (2), a counter roller crusher (1) and a spiral dewatering machine (8), wherein the tail vegetable inlet (2) is connected to the upper part of the counter roller crusher (1), the tail vegetable inlet and the counter roller crusher (1) are positioned on the upper surface of the box body, the spiral dewatering machine (8) is arranged in the box body, a box body opening is formed between the counter roller crusher (1) and the spiral dewatering machine (8), the opening is used for falling materials of the counter roller crusher (1) into the spiral dewatering machine (8), a sewage outlet is formed in the bottom of the sewage bin (4), the sewage outlet is connected with a sewage drain pipe (7), a stop valve (6) is arranged on the sewage drain pipe (7), a vegetable slag outlet (3) is arranged at the rear side of the lower part of the vegetable slag bin (5), a discharge hole (9) at the tail part of a spiral dehydrator (8) extends into the vegetable slag bin (5), a porous filter cylinder is sleeved outside the spiral of the spiral dehydrator (8), a counter roller crusher (1) is driven by a motor (10), the motor (10) is connected with a speed reducer, an output shaft of the speed reducer is connected with the counter roller crusher (1), the output shaft of the speed reducer is also connected with a gear, a main shaft at the feeding end of the spiral dehydrator (8) is connected with a gear of the main shaft of the spiral dehydrator (8) through a gear set, the double-roller crusher (1) and the spiral dehydrator (8) obtain different rotating speeds through gear sets.
2. A mobile end product processing apparatus according to claim 1, characterized in that: the sewage bin (4) is provided with at least 2 shockproof baffle plates (11), the bottom of the shockproof baffle plates (11) is provided with passage openings, and the passage openings enable all compartments of the sewage bin (4) to be mutually communicated.
3. A mobile end product processing apparatus according to claim 1, characterized in that: the spiral dehydrator (8) adopts a taper spiral shaft and a reducing spiral.
4. A mobile end product processing apparatus according to claim 1, characterized in that: the sewage outlet is arranged at the bottom of the front end of the sewage bin (4).
5. A mobile end product processing apparatus according to claim 1, characterized in that: the box body is towed, and the moving power is from a tractor.
6. A mobile end product processing apparatus according to claim 1, characterized in that: the box body is a box-car integrated body, the box body is connected to a frame behind a car head, and the moving power is from a car body engine.
7. A mobile end product processing apparatus according to claim 1, characterized in that: the outer wall of the box body is provided with a charging barrel lifting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321053811.9U CN219766354U (en) | 2023-05-05 | 2023-05-05 | Mobile tail vegetable processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321053811.9U CN219766354U (en) | 2023-05-05 | 2023-05-05 | Mobile tail vegetable processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219766354U true CN219766354U (en) | 2023-09-29 |
Family
ID=88137530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321053811.9U Active CN219766354U (en) | 2023-05-05 | 2023-05-05 | Mobile tail vegetable processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219766354U (en) |
-
2023
- 2023-05-05 CN CN202321053811.9U patent/CN219766354U/en active Active
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