CN219752529U - Efficient nylon fiber opener - Google Patents
Efficient nylon fiber opener Download PDFInfo
- Publication number
- CN219752529U CN219752529U CN202321035246.3U CN202321035246U CN219752529U CN 219752529 U CN219752529 U CN 219752529U CN 202321035246 U CN202321035246 U CN 202321035246U CN 219752529 U CN219752529 U CN 219752529U
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- Prior art keywords
- opening
- opener
- nylon fiber
- fixedly connected
- motor
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- 229920001778 nylon Polymers 0.000 title claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 210000001520 comb Anatomy 0.000 abstract 1
- 210000002816 gill Anatomy 0.000 description 14
- 238000007599 discharging Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 240000007643 Phytolacca americana Species 0.000 description 3
- 235000009074 Phytolacca americana Nutrition 0.000 description 3
- 238000009960 carding Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
Landscapes
- Preliminary Treatment Of Fibers (AREA)
Abstract
The utility model discloses a high-efficiency nylon fiber opener, which relates to the technical field of nylon fiber processing and comprises an opener shell, a swing control unit and an loosening force opening unit; the left end of the opener shell is provided with a feeding channel which is inclined upwards to the left, the rear side of the top opening of the opener shell is movably connected with the rear side of the top cover through a hinge, the front side of the top cover is provided with a top cover handle, the bottom in the opener shell is rotationally connected with three opening roll shafts which are arranged at equal intervals, and gill heads are arranged on the opening roll shafts in an annular array; this efficient nylon fiber opener sets up the broach between adjacent opening roller, blocks along with the nylon fiber that the epaxial gill head of opening turned, does benefit to the nylon fiber and enters into next opening roller's scope of action, combs nylon fiber simultaneously, can accelerate the progress of opening, avoids opening roller idle running, has improved the efficiency of opening.
Description
Technical Field
The utility model relates to the technical field of nylon fiber processing, in particular to a high-efficiency nylon fiber opener.
Background
The opener is a device for loosening the compacted and entangled fiber raw materials and removing impurities, and the opening of the fiber raw materials is performed by a manual method at the earliest, so that the opening efficiency is low and the opening effect is poor;
the Chinese patent with the authorized bulletin number of CN217026182U in the prior art discloses a high-efficiency nylon fiber opener, which comprises a frame, wherein one side of the upper end of the frame is provided with a feeding roller, the upper end of the frame is provided with an opening roller which is positioned on one side of the feeding roller, the opening roller comprises an opening roller, a connecting rod and an opening motor, the outer side wall of the opening roller is uniformly and equidistantly separated from the opening roller and is provided with a connecting blind hole, one end of the connecting rod is provided with a gill head, the other end of the connecting rod is fixedly connected with the connecting blind hole, the feeding roller can be provided with a feeding function through the feeding roller, and the nylon fiber can be opened through the matching arrangement of the opening motor, the opening roller and the gill head;
when the opening roller and the gill head open the nylon fiber, the nylon fiber is easy to wind along with the gill head, so that the nylon fiber cannot enter the next combination of the opening roller and the gill head, the opening process is slow, and the efficiency is reduced.
Disclosure of Invention
The utility model aims to overcome the prior art, and provides the comb teeth arranged between the adjacent opening roll shafts, so that nylon fibers turned along with gilling heads on the opening roll shafts are blocked, nylon fibers are facilitated to enter the action range of the next opening roll shaft, and meanwhile, the nylon fibers are combed, so that the opening progress can be quickened, the idle running of the opening roll shafts is avoided, the opening efficiency is improved, and the problems in the background art can be effectively solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a high-efficiency nylon fiber opener comprises an opener shell, a swing control unit and an opening loosening force unit;
opener shell: the left end is provided with a feeding channel which is inclined upwards to the left, the rear side of the top opening of the opener shell is movably connected with the rear side of the top cover through a hinge, the front side of the top cover is provided with a top cover handle, the inner bottom of the opener shell is rotationally connected with three opening roll shafts which are equidistantly arranged, the upper annular array of the opening roll shafts is provided with gills, the inner top of the opener shell is rotationally connected with two prisms, the prisms are sleeved with a circular sleeve, and the bottoms of the circular sleeve are equidistantly provided with comb teeth;
swing control unit: the swing control unit is arranged at the top of the front side of the opener shell and is connected with the front ends of the two prisms;
opening and loosening force unit: the front bottom of the opener shell is installed, and the loosening force unit is connected with the front ends of the three loosening roller shafts.
The nylon fiber to be opened is placed in the feeding channel, then slides to the left end in the opener shell, the opening force unit works to mobilize three opening roller shafts to rotate in the opener shell, the nylon fiber is sequentially opened by means of gilling heads on the opening roller shafts, then the nylon fiber is discharged through openings in the right end of the opener shell, the swinging control unit drives the two prisms to positively and negatively rotate at a certain angle, so that the round sleeve is driven to positively and negatively rotate, comb teeth at the bottom of the round sleeve comb the nylon fiber, and meanwhile, along with the blocking of the nylon fiber which rotates by gilling heads on the opening roller shafts, the nylon fiber is prevented from rotating all the time around one opening roller shaft and not entering the action range of the next opening roller shaft, the nylon fiber opener has a carding function, the opening effect is good, and the opening efficiency is improved.
Further, the loosening force unit comprises a driven wheel I, a belt and a power belt pulley, wherein the driven wheel I is fixedly connected to the front ends of the three loosening roller shafts respectively, the three driven wheels I are connected through belt transmission, and the front end of one loosening roller shaft is fixedly connected with the power belt pulley. The opening roller shaft can synchronously rotate through the transmission of the driven wheel I and the belt.
Further, the loosening force unit further comprises a conveyor belt, a driving wheel and a motor, the motor is fixedly connected to the middle bottom of the opener shell, the driving wheel is fixedly connected to an output shaft of the motor, and the driving wheel is in transmission connection with the power belt pulley through the conveyor belt. The motor works to drive the driving wheel to rotate, and the driving wheel drives the power belt pulley to rotate through the conveying belt, so that the three opening roll shafts synchronously rotate.
Further, still include export regulating unit, export regulating unit contains crank, screw rod, fixed block and regulating plate, the right flank top fixedly connected with fixed block of opener shell, threaded connection has the screw rod in two fixed blocks, and two screw rod tops are fixedly connected with crank respectively, and the bottom rotation of two screw rods is connected with the top front and back side of regulating plate. The crank is rotated to drive the screw rod to rotate, and the adjusting plate can be driven to lift through the threaded action of the screw rod and the fixed block, so that the size of the opening at the right end of the shell of the opener is adjusted, the discharging speed of the opened nylon fiber is changed, and the opening effect is improved if the discharging speed is low.
Further, still include feeding motor, feed axle and feeding and dial the roller, the front side middle part of feed channel is equipped with feeding motor, the output shaft fixed connection feed axle of feed motor rear end, the longitudinal rotation of feed axle is connected at the interior middle part of feed channel, the epaxial fixedly connected with feeding dials the roller of feed. The feeding motor works to drive the feeding shaft to rotate, the feeding shaft rotates to drive the feeding poking roller to rotate, and the feeding poking roller pokes the nylon fiber to be opened in the feeding channel into the shell of the opener.
Further, the swing control unit comprises fixed blocks, tracks, driven gears, racks, driving gears and a swing motor, wherein two fixed blocks are fixedly connected to the upper side of the middle of the opener shell, a transverse track is fixedly connected between the two fixed blocks, the racks are connected in the tracks in a sliding mode, the driven gears are fixedly connected to the front ends of the two prisms respectively, the bottoms of the two driven gears are connected with the racks in a meshed mode, the swing motor is fixedly connected to the middle of the front side of the opener shell, the driving gears are fixedly connected to the output shaft of the swing motor, and the driving gears are connected with the racks in a meshed mode. The swing motor adopts a servo motor and can rotate positively and negatively, and the swing motor works to drive the driving gear to rotate positively and negatively so as to drive the rack to move left and right along the track, and the two driven gears can be driven to rotate positively and negatively at a certain angle through the rack, so that the prism and the corresponding round sleeve can rotate positively and negatively at a certain angle.
Compared with the prior art, the utility model has the beneficial effects that: this efficient nylon fiber opener has following benefit:
1. putting nylon fibers to be opened into a feeding channel, sliding the nylon fibers to the left end in an opener shell, enabling an opening force unit to work to mobilize three opening roller shafts to rotate in the opener shell, sequentially opening the nylon fibers by means of gilling heads on the opening roller shafts, discharging the nylon fibers through an opening at the right end of the opener shell, driving two prisms to rotate positively and negatively at a certain angle by a swing control unit, and driving a round sleeve to rotate positively and negatively, and carding the nylon fibers by comb teeth at the bottom of the round sleeve;
2. simultaneously, nylon fibers which rotate along with the gill heads on the opening roll shafts are blocked, so that the nylon fibers are prevented from rotating around one opening roll shaft all the time and not entering the action range of the next opening roll shaft, the carding function is realized, the opening effect is good, and the opening efficiency is improved;
3. set up the broach between adjacent roll that opens, will block along with the nylon fiber that the epaxial gill head of roll turned that opens, do benefit to the nylon fiber and enter into next roll's scope of opening action, comb nylon fiber simultaneously, can accelerate the progress of opening, avoid opening the roll idle running, improved the efficiency of opening.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
fig. 3 is a schematic view of a rear view cross-section structure of the present utility model.
In the figure: the device comprises a shell of a opener, a 2 top cover, a 3 feeding motor, a 4 feeding shaft, a 5 feeding poking roller, a 6 top cover handle, a 7 swing control unit, a 71 fixing block, a 72 track, a 73 driven gear, a 74 rack, a 75 driving gear, a 76 swing motor, an 8 loosening force unit, a 81 driven wheel I, a 82 belt, a 83 power belt pulley, a 84 conveying belt, a 85 driving wheel, a 86 motor, a 9 outlet adjusting unit, a 91 crank, a 92 screw, a 93 fixing block, a 94 adjusting plate, 10 prisms, a 11 round sleeve, 12 comb teeth, a 13 loosening roller shaft and a 14 gill head.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: a high-efficiency nylon fiber opener comprises an opener shell 1, a swinging control unit 7 and an opening loosening force unit 8;
the left end of the opener shell 1 is provided with a feeding channel which is inclined upwards to the left, the rear side of the opening at the top of the opener shell 1 is movably connected with the rear side of the top cover 2 through a hinge, the front side of the top cover 2 is provided with a top cover handle 6, the inner bottom of the opener shell 1 is rotationally connected with three opening roll shafts 13 which are equidistantly arranged, the opening roll shafts 13 are annularly arranged in an array manner and are provided with gill heads 14, the inner top of the opener shell 1 is rotationally connected with two prisms 10, a round sleeve 11 is sleeved on the prisms 10, and comb teeth 12 are equidistantly arranged at the bottom of the round sleeve 11;
the swing control unit 7 is installed at the top of the front side of the opener housing 1, and the swing control unit 7 is connected with the front ends of the two prisms 10;
the swing control unit 7 comprises a fixed block 71, a track 72, a driven gear 73, a rack 74, a driving gear 75 and a swing motor 76, wherein the two fixed blocks 71 are fixedly connected to the upper side of the middle part of the opener shell 1, the transverse track 72 is fixedly connected between the two fixed blocks 71, the rack 74 is slidably connected to the track 72, the front ends of the two prisms 10 are respectively fixedly connected with the driven gear 73, the bottoms of the two driven gears 73 are in meshed connection with the rack 74, the swing motor 76 is fixedly connected to the middle part of the front side of the opener shell 1, the driving gear 75 is fixedly connected to the output shaft of the swing motor 76, and the driving gear 75 is in meshed connection with the rack 74. The swing motor 76 adopts a servo motor and can rotate positively and negatively, the swing motor 76 works to drive the driving gear 75 to rotate positively and negatively, so as to drive the rack 74 to move left and right along the track 72, and the two driven gears 73 can be driven to rotate positively and negatively at a certain angle through the rack 74, so that the prism 10 and the corresponding round sleeve 11 can rotate positively and negatively at a certain angle.
The loosening force unit 8 is installed at the bottom of the front side of the opener housing 1, and the loosening force unit 8 is connected to the front ends of the three loosening roller shafts 13.
The loosening force unit 8 comprises a driven wheel 81, a belt 82 and a power belt pulley 83, wherein the front ends of the three loosening roller shafts 13 are respectively and fixedly connected with the driven wheel 81, the three driven wheels 81 are in transmission connection through the belt 82, and the front end of one loosening roller shaft 13 is fixedly connected with the power belt pulley 83. The opening roller shaft 13 can synchronously rotate through the transmission of the driven wheel 81 and the belt 82.
The loosening force unit 8 further comprises a conveyor belt 84, a driving wheel 85 and a motor 86, the motor 86 is fixedly connected to the middle bottom of the opener shell 1, the driving wheel 85 is fixedly connected to an output shaft of the motor 86, and the driving wheel 85 is in transmission connection with the power belt pulley 83 through the conveyor belt 84. The motor 86 operates to drive the driving wheel 85 to rotate, and the driving wheel 85 drives the power belt pulley 83 to rotate through the conveying belt 84, so that the three opening roller shafts 13 synchronously rotate.
The nylon fiber to be opened is put into the feeding channel and then slides to the left end in the opener shell 1, the opening force unit 8 works to mobilize three opening roller shafts 13 to rotate in the opener shell 1, nylon fibers are sequentially opened by means of the gill heads 14 on the opening roller shafts 13 and then discharged through the opening at the right end of the opener shell 1, the swing control unit 7 drives the two prisms 10 to rotate positively and negatively at a certain angle, so that the round sleeve 11 is driven to rotate positively and negatively, comb teeth 12 at the bottom of the round sleeve 11 comb the nylon fibers, and meanwhile, the nylon fibers are prevented from rotating around one opening roller shaft 13 all the time and do not enter the action range of the next opening roller shaft 13 along with the gill heads 14 on the opening roller shafts 13.
Referring to fig. 1-3, the opening machine further comprises an outlet adjusting unit 9, the outlet adjusting unit 9 comprises a crank 91, a screw 92, fixing blocks 93 and an adjusting plate 94, the top of the right side face of the opening machine shell 1 is fixedly connected with the fixing blocks 93, the screw 92 is connected with the two fixing blocks 93 in an internal thread manner, the crank 91 is respectively and fixedly connected with the tops of the two screw 92, and the bottoms of the two screw 92 are rotatably connected with the front side and the rear side of the top of the adjusting plate 94. The crank 91 is rotated to drive the screw 92 to rotate, and the adjusting plate 94 can be driven to lift through the threaded action of the screw 92 and the fixed block 93, so that the size of the opening at the right end of the opener shell 1 is adjusted, the discharging speed of the opened nylon fibers is changed, and the opening effect is improved if the discharging speed is low.
Referring to fig. 1-3, the feeding device further comprises a feeding motor 3, a feeding shaft 4 and a feeding poking roller 5, wherein the feeding motor 3 is arranged in the middle of the front side of the feeding channel, an output shaft at the rear end of the feeding motor 3 is fixedly connected with the feeding shaft 4, the feeding shaft 4 is longitudinally and rotatably connected with the middle in the feeding channel, and the feeding poking roller 5 is fixedly connected with the feeding shaft 4. The feeding motor 3 works to drive the feeding shaft 4 to rotate, the feeding shaft 4 rotates to drive the feeding poking roller 5 to rotate, and the feeding poking roller 5 pokes the nylon fibers to be opened in the feeding channel into the opener shell 1.
The working principle of the high-efficiency nylon fiber opener provided by the utility model is as follows:
the feeding motor 3 works to drive the feeding shaft 4 to rotate, the feeding shaft 4 rotates to drive the feeding poking roller 5 to rotate, the feeding poking roller 5 pokes nylon fibers to be opened in a feeding channel into the opener shell 1, the opening force unit 8 works to mobilize three opening roller shafts 13 to rotate in the opener shell 1, the driving gear 75 is driven to sequentially open the nylon fibers by means of the gill heads 14 on the opening roller shafts 13, then the nylon fibers are discharged through the opening at the right end of the opener shell 1, the swing control unit 7 drives the two prisms 10 to do positive and negative reciprocating rotation at a certain angle, thereby driving the round sleeve 11 to do positive and negative reciprocating rotation, the comb teeth 12 at the bottom of the round sleeve 11 comb the nylon fibers, simultaneously, along with the nylon fibers rotating on the gill heads 14 on the opening roller shafts 13, the nylon fibers are prevented from always rotating around one opening roller shaft 13 and not entering the action range of the next opening roller shaft 13, the swing motor 76 adopts a servo motor, the positive and negative rotation can drive the driving gear 75 to sequentially open the nylon fibers by means of the opening roller shafts 72, and the driving gear 74 can drive the two driven gears 73 to do not rotate around the certain angle to make the round sleeve 11 to rotate along with the opening roller shafts 12 to do positive and negative reciprocating rotation, and negative rotation of the nylon fibers on the round sleeve 13 simultaneously, and the comb teeth 12 can not rotate along with the certain angle of the opening roller shafts 13.
It should be noted that the input ends of the swing motor 76, the motor 86 and the feeding motor 3 disclosed in the above embodiments are connected to the output end of the external power source through an external PLC controller, and the external PLC controller controls the swing motor 76, the motor 86 and the feeding motor 3 to operate by a method commonly used in the art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A high efficiency nylon fiber opener which characterized in that: comprises an opener shell (1), a swinging control unit (7) and an opening loosening force unit (8);
opener outer casing (1): the left end is provided with a feeding channel inclined towards the upper left, the rear side of the top opening of the opener shell (1) is movably connected with the rear side of the top cover (2) through a hinge, the front side of the top cover (2) is provided with a top cover handle (6), three opening roll shafts (13) which are equidistantly arranged are rotationally connected in the opener shell (1), gill heads (14) are annularly arranged on the opening roll shafts (13) in an array manner, two prisms (10) are rotationally connected to the inner top of the opener shell (1), round sleeves (11) are sleeved on the prisms (10), and comb teeth (12) are equidistantly arranged at the bottoms of the round sleeves (11);
swing control unit (7): the swing control unit (7) is arranged at the top of the front side of the opener shell (1) and is connected with the front ends of the two prisms (10);
opening and loosening force unit (8): the front bottom of the opener shell (1) is installed, and the opening loosening force unit (8) is connected with the front ends of the three opening roller shafts (13).
2. The high efficiency nylon fiber opener of claim 1 wherein: the loosening force unit (8) comprises a driven wheel I (81), a belt (82) and a power belt pulley (83), wherein the driven wheel I (81) is fixedly connected to the front ends of the three loosening roller shafts (13) respectively, the three driven wheel I (81) are in transmission connection through the belt (82), and the power belt pulley (83) is fixedly connected to the front end of one of the loosening roller shafts (13).
3. A high efficiency nylon fiber opener as defined in claim 2, wherein: the loosening force unit (8) further comprises a conveying belt (84), a driving wheel (85) and a motor (86), the motor (86) is fixedly connected to the middle bottom of the opener shell (1), the driving wheel (85) is fixedly connected to an output shaft of the motor (86), and the driving wheel (85) is in transmission connection with the power belt pulley (83) through the conveying belt (84).
4. The high efficiency nylon fiber opener of claim 1 wherein: still include export regulating unit (9), export regulating unit (9) include crank (91), screw rod (92), fixed block (93) and regulating plate (94), right flank top fixedly connected with fixed block (93) of opener shell (1), two fixed block (93) internal thread connection have screw rod (92), and two screw rod (92) top is fixedly connected with crank (91) respectively, and the bottom rotation of two screw rods (92) is connected with the front and back side of the top of regulating plate (94).
5. The high efficiency nylon fiber opener of claim 1 wherein: still include feeding motor (3), feed axle (4) and feeding and dial roller (5), the front side middle part of feed channel is equipped with feeding motor (3), the output shaft fixed connection feed axle (4) of feed motor (3) rear end, feed axle (4) vertical rotation is connected at the interior middle part of feed channel, fixedly connected with feeding dials roller (5) on feed axle (4).
6. The high efficiency nylon fiber opener of claim 1 wherein: the swing control unit (7) comprises fixed blocks (71), a track (72), driven gears (73), racks (74), a driving gear (75) and a swing motor (76), wherein two fixed blocks (71) are fixedly connected to the upper side of the middle of the opener shell (1), the two fixed blocks (71) are fixedly connected with the transverse track (72), the racks (74) are slidably connected in the track (72), the front ends of the two prisms (10) are fixedly connected with the driven gears (73) respectively, the bottoms of the two driven gears (73) are connected with the racks (74) in a meshed mode, the swing motor (76) is fixedly connected to the middle of the front side of the opener shell (1), the driving gear (75) is fixedly connected to an output shaft of the swing motor (76), and the driving gear (75) is connected with the racks (74) in a meshed mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321035246.3U CN219752529U (en) | 2023-05-04 | 2023-05-04 | Efficient nylon fiber opener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321035246.3U CN219752529U (en) | 2023-05-04 | 2023-05-04 | Efficient nylon fiber opener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219752529U true CN219752529U (en) | 2023-09-26 |
Family
ID=88090279
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321035246.3U Active CN219752529U (en) | 2023-05-04 | 2023-05-04 | Efficient nylon fiber opener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219752529U (en) |
-
2023
- 2023-05-04 CN CN202321035246.3U patent/CN219752529U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |