CN219751806U - Integral push-in type rapid loading platform for materials - Google Patents
Integral push-in type rapid loading platform for materials Download PDFInfo
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- CN219751806U CN219751806U CN202320469805.5U CN202320469805U CN219751806U CN 219751806 U CN219751806 U CN 219751806U CN 202320469805 U CN202320469805 U CN 202320469805U CN 219751806 U CN219751806 U CN 219751806U
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Abstract
The utility model discloses an integral push-in type rapid loading platform for materials, which comprises long fork teeth, a roller lifting device, a push-pull device, a bearing plate and a control unit, wherein the long fork teeth are arranged on the long fork teeth; the long fork teeth are arranged on the upper surface of the supporting plate and are used for placing tray materials; the roller lifting device is positioned at the bottom of the long fork teeth; the push-pull device is fixedly connected with one end of the long fork teeth, and can push and elongate the fork teeth to realize the movement of pallet materials; the control unit is arranged in the push-pull device, connected with the roller lifting device and used for driving the roller lifting device to lift; therefore, the integral push-in type rapid loading platform for the materials can reduce the operation power consumption, improve the loading efficiency, has wide application range and strong universality, and can be effectively used in indoor flat environments and under outdoor complex terrains.
Description
Technical Field
The utility model belongs to the technical field of logistics, and particularly relates to an integral push-in type rapid loading platform for materials.
Background
How to realize rapid vehicle loading of materials is always a bottleneck problem in the logistics industry. The traditional loading mode of carrying the shoulder bar by people only can realize scattered loading of materials, has low loading efficiency and consumes a large amount of manpower. The semi-automatic loading mode of forklift, forklift or ground ox is adopted, and the pallet is used as a basic transportation unit, so that the number of times of carrying cargoes can be reduced, and a large amount of manual work is needed.
The standard container is adopted to load the pallet materials, and then the whole container materials are loaded at one time, so that the loading efficiency can be further improved. In the existing method for loading materials in a whole container at one time, the pallet materials are firstly placed on an integrated bottom plate during loading, then the pallet and the materials are pushed into a carriage of a transport vehicle or a container by adopting high thrust, and after the materials are blocked by using a baffle plate, the bottom plate is pulled out, so that the materials are prevented from being carried out during pulling out of the integrated bottom plate. The method is not light enough, and when the integrated bottom plate and materials are pushed, stronger friction force can be generated, so that the operation power consumption is too high.
Accordingly, there is a need for a lightweight load device that reduces operational power consumption.
Disclosure of Invention
The utility model aims to solve the technical problems that the bottom of a pallet material is easy to be damaged, the loading efficiency is low and the weight is not light enough when the pallet material is transported by a transport vehicle or a container; the method aims to reduce the running power consumption and improve the loading efficiency; the method has wide application range and strong universality, and can be effectively used in indoor flat environments and outdoor complex terrains.
The utility model adopts the technical scheme that:
an integral push-in type rapid loading platform for materials comprises long fork teeth (1), a roller lifting device (2), a push-pull device (3), a bearing plate (4) and a control unit (5).
The long fork teeth (1) are arranged on the upper surface of the supporting plate (4) and are used for placing tray materials;
the roller lifting device (2) is positioned at the bottom of the long fork tooth (1);
the push-pull device (3) is fixedly connected with one end of the long fork tooth (1) and can push and pull the long fork tooth (1) to realize the movement of pallet materials;
the control unit (5) is arranged in the push-pull device (3) and is connected with the roller lifting device (2); the control unit (5) is used for driving the roller lifting device (2) to lift.
As an alternative implementation manner, in the embodiment of the utility model, the integral push-in type rapid loading platform for materials further comprises a butt strap (6), wherein the butt strap (6) is arranged on the supporting plate (4) and is far away from one end of the push-pull device (3); the access board (6) is hinged with the supporting board (4) and is used for connecting the supporting board (4) with a transport vehicle or a container when a gap exists between the supporting board (4) and the transport vehicle or the container.
As an alternative embodiment, in an embodiment of the utility model, the push-pull device (3) comprises a housing (31), a motor (32) and a drive mechanism (33);
the bottom of the shell (31) is fixedly connected with the long fork teeth (1);
the motor (32) is fixed inside the shell (31);
the driving mechanism (33) is fixed at the bottom of the shell (31) and moves on the bearing plate (4) to drive the long fork teeth (1) to move.
As an alternative embodiment, in the embodiment of the utility model, the driving mechanism (33) comprises a transmission gear set (331) and a power wheel (332);
the transmission gear set (331) is connected with the motor (32) and transmits the power of the motor (32) to the power wheel (332);
the power wheel (332) is fixed at the bottom of the shell (31).
As an alternative embodiment, in an embodiment of the utility model, the push-pull device (3) further comprises a driven wheel (34) and a telescopic spring (35);
the driven wheels (34) are positioned at two sides of the bottom of the shell (31) and are used for supporting the push-pull device (3) and adjusting the direction of the long fork teeth (1);
one end of the telescopic spring (35) is connected with the shell (31), and the other end of the telescopic spring is connected with the motor (32); when the pallet materials are placed on the long fork teeth (1), the telescopic springs (35) are compressed, and the power wheels (332) move along the compression direction of the telescopic springs (35) so that the driven wheels (34) and the power wheels (332) bear load at the same time.
As an alternative implementation manner, in the embodiment of the utility model, the roller lifting device (2) comprises a control lever device (21), a sliding wheel set (22), a connecting piece (23) and a hydraulic cylinder (24);
one end of the control lever device (21) is hinged to the bottom of the long fork tooth (1), and the other end of the control lever device is fixed with the sliding wheel set (22);
the connecting piece (23) is respectively connected with the control lever device (21) and the hydraulic cylinder (24);
one end of the long fork tooth (1) with the roller lifting device (2) is provided with a sliding wheel groove (11); the roller lifting device (2) is arranged in the sliding wheel groove (11) when being folded.
As an alternative implementation manner, in the embodiment of the present utility model, the sliding wheel groove (11) and the roller lifting device (2) are further disposed in the middle of the long fork tooth (1).
As an alternative implementation manner, in the embodiment of the utility model, the integral push-in type rapid loading platform for materials further comprises a plurality of lifting columns (7); the lifting columns (7) are respectively connected with the lower surface of the bearing plate (4);
the height of the lifting column (7) can be respectively adjusted, so that the long fork teeth (1) can be kept horizontal during operation.
As an optional implementation manner, in an embodiment of the present utility model, the control unit (5) includes a control signal receiving module, a motor control module, a height control module, and a lifting control module;
the control signal receiving module is used for receiving an external control signal and transmitting the external control signal to the corresponding motor control module, the height control module and the lifting control module; the motor control module is used for controlling the rotation direction and the rotation speed of the motor (32) according to the received external control signal; the height control module is used for controlling the height of the lifting column (7) according to the received external control signal; the lifting control module is used for controlling the operation of the hydraulic cylinder (24) according to the received external control signal.
As an alternative embodiment, in the embodiment of the utility model, the push-pull device (3) is fixedly connected with 2 long fork teeth (1).
Compared with the prior art, the embodiment of the utility model has the following beneficial effects:
according to the utility model, the control unit is used for controlling the lifting of the roller lifting device, when the tray materials are required to be pushed, the tray materials are placed on the long fork teeth, the roller lifting device is used for lifting the long fork teeth, so that the materials placed on the long fork teeth are lifted, the friction force between the fork teeth and the support plate and the bottom of the transport vehicle or the container during pushing is reduced, the damage of the traditional friction force unloading mode to the bottom of the transport vehicle or the container is avoided, the operation power consumption of equipment is greatly reduced, and the loading efficiency is improved; the lifting columns with the heights capable of being respectively adjusted are used for keeping horizontal operation, so that the lifting column can be effectively used in indoor flat environments and under outdoor complex terrains, and the lifting column is high in universality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an integral push-in type rapid loading platform for materials according to the present utility model.
Fig. 2 is a schematic structural diagram of a push-pull device of an integral push-in type rapid loading platform for materials according to the present utility model.
Fig. 3 is a schematic structural view of a long fork and roller lifting device of an integral push-in type rapid loading platform for materials according to the present utility model.
In the figure: 1. a long tine; 2. a roller lifting device; 3. a push-pull device; 4. a bearing plate; 5. a control unit; 6. a butt strap; 21. a control lever device; 22. a sliding wheel set; 23. a connecting piece; 24. a hydraulic cylinder; 31. a housing; 32. a motor; 33. a driving mechanism; 34. driven wheel; 35. a telescopic spring; 331. a drive gear set; 332. and a power wheel.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Example 1:
as shown in fig. 1, the integral push-in type rapid loading platform for materials provided by the utility model comprises long fork teeth (1), a roller lifting device (2), a push-pull device (3), a bearing plate (4) and a control unit (5);
the long fork teeth (1) are arranged on the upper surface of the supporting plate (4) and are used for placing tray materials; the roller lifting device (2) is positioned at the bottom of the long fork teeth (1); the push-pull device (3) is fixedly connected with one end of the long fork tooth (1) and can push-pull the long fork tooth (1) to realize the movement of pallet materials; the control unit (5) is arranged in the push-pull device (3) and is connected with the roller lifting device (2); the control unit (5) is used for driving the roller lifting device (2) to lift.
When the tray supplies need to be moved, under the control of the control unit (5), the roller lifting device (2) lifts the long fork teeth (1) from the surface of the supporting plate (4), and the push-pull device (3) pushes the long fork teeth (1) and the tray supplies placed on the long fork teeth to move to a designated loading position.
After the pallet supplies move to the appointed position, the roller lifting device (2) descends to the height of a part under the control of the control unit (5), so that the bottom of the pallet supplies is contacted with the carriage of the transport vehicle or the bottom of the container, and then the push-pull device (3) pulls the long fork teeth (1) to withdraw from the initial position, so that the movement of the pallet supplies is completed.
After the long fork teeth (1) return to the initial position, under the control of the control unit (5), the roller lifting device (2) puts down the long fork teeth (1), so that the long fork teeth (1) are directly arranged on the supporting plate (4), and the long fork teeth (1) are prevented from accidentally sliding under the action of external force.
Therefore, the implementation of the integral push-in type rapid loading platform for materials described in fig. 1 is beneficial to reducing the friction force between the fork teeth (1) and the bearing plate (4) and the bottom of the carriage or the container of the transport vehicle, avoiding the damage to the bottom of the transport vehicle or the container caused by the traditional friction force unloading mode, greatly reducing the running power consumption of equipment and improving the loading efficiency.
Example 2:
the difference between this embodiment and the above embodiment is that:
as shown in fig. 1, the integral push-in type rapid loading platform for materials further comprises a butt strap (6); the access board (6) is arranged on the bearing board (4), is far away from one end of the push-pull device (3), and is hinged with the bearing board (4).
When the bearing plate (4) is abutted against the transport vehicle or the container, the butt strap (6) naturally sags, and the long fork teeth (1) and the pallet materials placed on the long fork teeth directly enter the transport vehicle or the container from the bearing plate (4).
When a gap exists between the supporting plate (4) and the transport vehicle or the container, the supporting plate (4) is connected with the transport vehicle or the container by the aid of the butt strap (6), long fork teeth (1) can smoothly enter the transport vehicle or the container through the butt strap (6), loading operation is completed, and the adaptability of the platform is improved.
Example 3:
the difference between this embodiment and the above embodiment is that:
as shown in fig. 2, the push-pull device (3) includes a housing (31), a motor (32), and a driving mechanism (33); the bottom of the shell (31) is fixedly connected with the long fork teeth (1); the motor (32) is fixed inside the shell (31); the driving mechanism (33) is fixed at the bottom of the shell (31) and comprises a transmission gear set (331) and a power wheel (332); the transmission gear set (331) is connected with the motor (32); the power wheel (332) is fixed at the bottom of the shell (31).
During loading operation, the motor (32) transmits power to the power wheel (332) through the transmission gear set (331), so that the push-pull device (3) drives the long fork teeth (1) to move back and forth on the bearing plate (4).
Example 4:
the difference between this embodiment and the above embodiment is that:
as shown in fig. 2, the push-pull device (3) further comprises a driven wheel (34) and a telescopic spring (35); the driven wheels (34) are positioned at two sides of the bottom of the shell (31); one end of the telescopic spring (35) is connected with the shell (31), and the other end is connected with the motor (32).
When the pallet materials are placed on the long fork teeth (1), the telescopic springs (35) are compressed, the power wheels (332) move along the compression direction of the telescopic springs (35), the driven wheels (34) and the power wheels (332) bear load simultaneously, the weight of the push-pull device (3) can be evenly dispersed to the power wheels (332) and the driven wheels (34) on two sides, and the stability of the pallet materials in the loading process is ensured.
The driven wheel (34) is a universal wheel and can be used for adjusting the direction of the long fork teeth (1), so that the loading position of the pallet material can be flexibly adjusted.
Example 5:
the difference between this embodiment and the above embodiment is that:
as shown in fig. 3, the roller lifting device (2) comprises a control lever device (21), a sliding wheel set (22), a connecting piece (23) and a hydraulic cylinder (24); one end of the control lever device (21) is hinged at the bottom of the long fork tooth (1), and the other end is fixed with a sliding wheel set (22); the connecting piece (23) is respectively connected with the control lever device (21) and the hydraulic cylinder (24); when the hydraulic cylinder (24) works, the control lever device (21) is adjusted through the connecting piece (23), and the height of the long fork teeth (1) is adjusted.
One end of the long fork teeth (1) with the roller lifting device (2) is provided with a sliding wheel groove (11); when the roller lifting device (2) is folded, the roller lifting device is arranged in the sliding wheel groove (11), so that the friction force between the long fork teeth (1) and the supporting plate (4) is increased, and sliding is avoided.
Optionally, a sliding wheel groove (11) and a roller lifting device (2) are further arranged in the middle of the long fork teeth (1), so that the bearing capacity of the long fork teeth (1) is increased.
Example 6:
the difference between this embodiment and the above embodiment is that:
as shown in fig. 1, the integral push-in type rapid loading platform for materials further comprises a plurality of lifting columns (7) which are respectively connected with the lower surfaces of the supporting plates (4).
During non-loading operation, each lifting column (7) is reduced to the lowest height, so that the storage and the transportation are convenient.
When in loading operation, if the loading device is positioned in an indoor flat environment, the lifting columns (7) are lifted to the same height, so that the height of the bearing plate (4) is ensured to be matched with the height of the transport vehicle or the container; if the fork is positioned in a complex field terrain, the height of each lifting column (7) is respectively adjusted, so that the long fork teeth (1) are ensured to be kept horizontal during operation.
Example 7:
the difference between this embodiment and the above embodiment is that:
the control unit (5) comprises a control signal receiving module, a motor control module, a height control module and a lifting control module; after receiving the external control signal, the control signal receiving module forwards the external control signal to the corresponding motor control module, the height control module and the lifting control module respectively.
When the motor control module receives the forward signal, the motor (32) is controlled to rotate at a specified speed in a corresponding direction, so that the driving mechanism (33) drives the long fork teeth (1) to move to the tray material loading position; when the motor control module receives the backward signal, the motor (32) is controlled to rotate in the opposite direction at a designated speed, so that the driving mechanism (33) drives the long fork teeth (1) to return to the initial position.
When the height control module receives the height adjustment signal, the height of each lifting column (7) is adjusted to a specified value.
When the lifting control module receives a lifting signal, a hydraulic cylinder (24) is controlled to drive the roller lifting device (2) to lift the long fork teeth (1) from the bearing plate (4); when the lifting control module receives a hover signal, the hydraulic cylinder (24) is controlled to drive the roller lifting device (2) to reduce the lifting height of the long fork teeth (1), so that the long fork teeth (1) are not contacted with the bottom of the pallet material and the bottom of the transport vehicle or the container; when the lifting control module receives the homing signal, the long fork teeth (1) are put back to the surface of the supporting plate (4).
Example 8:
the difference between this embodiment and the above embodiment is that:
as shown in fig. 3, the push-pull device (3) is fixedly connected with 2 long fork teeth (1), and the 2 long fork teeth (1) bear pallet materials together.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency are therefore intended to be embraced therein
All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. The integral push-in type rapid loading platform for the materials is characterized by comprising long fork teeth (1), a roller lifting device (2), a push-pull device (3), a supporting plate (4) and a control unit (5);
the long fork teeth (1) are arranged on the upper surface of the supporting plate (4) and are used for placing tray materials;
the roller lifting device (2) is positioned at the bottom of the long fork tooth (1);
the push-pull device (3) is fixedly connected with one end of the long fork tooth (1) and can push and pull the long fork tooth (1) to realize the movement of pallet materials;
the control unit (5) is arranged in the push-pull device (3) and is connected with the roller lifting device (2); the control unit (5) is used for driving the roller lifting device (2) to lift.
2. The integral push-in type rapid loading platform for materials according to claim 1, further comprising a butt strap (6), wherein the butt strap (6) is arranged on the supporting plate (4) and is far away from one end of the push-pull device (3); the access board (6) is hinged with the supporting board (4) and is used for connecting the supporting board (4) with a transport vehicle or a container when a gap exists between the supporting board (4) and the transport vehicle or the container.
3. A quick loading platform for integral push-in type supplies according to claim 1, characterized in that said push-pull device (3) comprises a housing (31), a motor (32) and a driving mechanism (33);
the bottom of the shell (31) is fixedly connected with the long fork teeth (1);
the motor (32) is fixed inside the shell (31);
the driving mechanism (33) is fixed at the bottom of the shell (31) and moves on the bearing plate (4) to drive the long fork teeth (1) to move.
4. A quick load platform for integral push-in type supplies according to claim 3, characterized in that said driving mechanism (33) comprises a transmission gear set (331) and a power wheel (332);
the transmission gear set (331) is connected with the motor (32) and transmits the power of the motor (32) to the power wheel (332);
the power wheel (332) is fixed at the bottom of the shell (31).
5. -a quick loading platform for integral push-in type supplies according to claim 3, characterized in that said push-pull device (3) also comprises a driven wheel (34) and a telescopic spring (35);
the driven wheels (34) are positioned at two sides of the bottom of the shell (31) and are used for supporting the push-pull device (3) and adjusting the direction of the long fork teeth (1);
one end of the telescopic spring (35) is connected with the shell (31), and the other end of the telescopic spring is connected with the motor (32); when the pallet materials are placed on the long fork teeth (1), the telescopic springs (35) are compressed, and the power wheels (332) move along the compression direction of the telescopic springs (35) so that the driven wheels (34) and the power wheels (332) bear load at the same time.
6. The integral push-in type rapid loading platform for materials according to claim 1, wherein the roller lifting device (2) comprises a control lever device (21), a sliding wheel set (22), a connecting piece (23) and a hydraulic cylinder (24);
one end of the control lever device (21) is hinged to the bottom of the long fork tooth (1), and the other end of the control lever device is fixed with the sliding wheel set (22);
the connecting piece (23) is respectively connected with the control lever device (21) and the hydraulic cylinder (24);
one end of the long fork tooth (1) with the roller lifting device (2) is provided with a sliding wheel groove (11); the roller lifting device (2) is arranged in the sliding wheel groove (11) when being folded.
7. The integral push-in type rapid loading platform for materials according to claim 6, wherein the sliding wheel groove (11) and the roller lifting device (2) are further arranged in the middle of the long fork teeth (1).
8. A quick loading platform for integral push-in type supplies according to claim 6, characterized in that it further comprises a plurality of lifting columns (7); the lifting columns (7) are respectively connected with the lower surface of the bearing plate (4);
the height of the lifting column (7) can be respectively adjusted, so that the long fork teeth (1) can be kept horizontal during operation.
9. The integral push-in type rapid loading platform for materials according to claim 8, wherein the control unit (5) comprises a control signal receiving module, a motor control module, a height control module and a lifting control module;
the control signal receiving module is used for receiving an external control signal and transmitting the external control signal to the corresponding motor control module, the height control module and the lifting control module;
the motor control module is used for controlling the rotation direction and the rotation speed of the motor (32) according to the received external control signal;
the height control module is used for controlling the height of the lifting column (7) according to the received external control signal;
the lifting control module is used for controlling the operation of the hydraulic cylinder (24) according to the received external control signal.
10. A quick loading platform for integral push-in type supplies according to claim 1, characterized in that said push-pull device (3) is fixedly connected to 2 of said long fork teeth (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320469805.5U CN219751806U (en) | 2023-03-13 | 2023-03-13 | Integral push-in type rapid loading platform for materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320469805.5U CN219751806U (en) | 2023-03-13 | 2023-03-13 | Integral push-in type rapid loading platform for materials |
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| CN219751806U true CN219751806U (en) | 2023-09-26 |
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| CN202320469805.5U Active CN219751806U (en) | 2023-03-13 | 2023-03-13 | Integral push-in type rapid loading platform for materials |
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| CN (1) | CN219751806U (en) |
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