CN219750285U - Novel divide material count structure - Google Patents
Novel divide material count structure Download PDFInfo
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- CN219750285U CN219750285U CN202321095629.XU CN202321095629U CN219750285U CN 219750285 U CN219750285 U CN 219750285U CN 202321095629 U CN202321095629 U CN 202321095629U CN 219750285 U CN219750285 U CN 219750285U
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- 239000000463 material Substances 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 3
- 230000005484 gravity Effects 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of packaging equipment, in particular to a novel material separating and counting structure, which comprises the following components: the rotary mechanism is used for receiving the products one by one and separating the products one by one, and comprises a water wheel type rotary mechanism, a feeding conveying belt used for conveying the products to the rotary mechanism and a receiving conveying belt used for receiving the products falling down by the rotary mechanism; the rotary mechanism comprises a wheel disc with a plurality of clamping grooves and a driving unit for driving the wheel disc to rotate, a detection sensor for detecting products and electrically connected with the driving unit is arranged on the side of the clamping grooves, and a counting sensor for counting is arranged on the material receiving conveyor belt. The utility model is provided with the waterwheel type rotary mechanism, can effectively separate materials, has simple structure and convenient operation, and effectively reduces the maintenance cost and the manufacturing cost of the mechanism.
Description
Technical Field
The utility model relates to the technical field of packaging equipment, in particular to a novel material separating and counting structure.
Background
For many products, the small bags of products need to be measured and packaged into a large bag of products for packaging and further processing.
Most of the current counting and packaging processes are performed manually, the work needs huge manual workload, and the counting deviation is large due to the reasons of manual responsibility, fatigue and the like. If the weight of each pouch product itself varies little, the pouch products can be counted in a weighed manner. There are also some devices that use multistage servo motors to accelerate sorting, distributing and counting of pouch products, but the manufacturing cost is high and the maintenance cost is also high.
Disclosure of Invention
The utility model aims to provide a novel material separating and counting structure which is low in manufacturing cost, low in maintenance cost and convenient to operate.
The technical scheme provided by the utility model is as follows: a novel material counting structure, comprising: the rotary mechanism is used for receiving the products one by one and separating the products one by one, and comprises a water wheel type rotary mechanism, a feeding conveying belt used for conveying the products to the rotary mechanism and a receiving conveying belt used for receiving the products falling down by the rotary mechanism;
the wheel rotating mechanism comprises a wheel disc with a plurality of clamping grooves and a driving unit for driving the wheel disc to rotate, when the wheel disc rotates, the clamping grooves are flush with a feeding conveying belt, the feeding conveying belt pushes products into the clamping grooves, detection sensors for detecting the products and electrically connected with the driving unit are arranged on the sides of the clamping grooves, after the wheel disc rotates by a certain angle after receiving the materials, the products flow into the bottom of the clamping grooves, after the wheel disc rotates by a certain angle again, the products fall onto the receiving conveying belt due to self gravity of the products, and a counting sensor for counting is arranged on the receiving conveying belt.
Further, a baffle is arranged on the side edge of the wheel disc, and the position of the detection sensor is adjustable and arranged on the baffle.
Further, the height of the clamping groove is larger than the thickness of one product and smaller than the thickness of two products.
Further, the position of the detection sensor in the clamping groove is larger than the length of one half of the product.
Further, two wheel discs are arranged, clamping grooves are corresponding, and one end of the feeding conveyer belt extends to the position between the two wheel discs.
Further, the wheel disc is arranged between the feeding conveyer belt and the receiving conveyer belt, and the height of the receiving conveyer belt is lower than that of the feeding conveyer belt.
Compared with the prior art, the novel material distribution counting structure has the advantages that the waterwheel type rotating mechanism is arranged between the feeding conveying belt and the receiving conveying belt, material distribution can be effectively carried out, the driving unit drives the wheel disc to rotate anticlockwise during material receiving, the clamping groove on the wheel disc is flush with the horizontal plane of the feeding conveying belt, products flow into the clamping groove, after the products move to the clamping groove by a certain distance, the detecting sensor detects the products, the driving unit drives the wheel disc to continue to rotate, after rotating by a certain angle, the clamping groove is in a vertical state, the products flow into the bottom of the clamping groove due to the weight of the products, the products are prevented from being thrown out of the clamping groove when the wheel disc rotates, at the moment, the other clamping groove flush with the feeding conveying belt bears the materials when the wheel disc rotates to a certain angle again, the products automatically flow out of the clamping groove to the receiving conveying belt due to self gravity of the products, the counting sensor on the receiving conveying belt, the products are counted, the quantity of each bag of products in the rear sequence is consistent, and the quantity of products packaged by the waterwheel disc is effectively prevented from being stacked when the waterwheel type rotating through the waterwheel type rotating mechanism, and the stacking quantity of products is effectively prevented. The utility model is provided with the waterwheel type rotary mechanism, can effectively separate materials, has simple structure and convenient operation, and effectively reduces the maintenance cost and the manufacturing cost of the mechanism.
Drawings
FIG. 1 is a schematic diagram of a novel structure for counting material in one embodiment;
fig. 2 is a schematic structural diagram of another view angle of a novel material-dividing and counting structure in the embodiment shown in fig. 1.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
Referring to fig. 1 and 2, the present embodiment provides a novel material-dividing and counting structure, which is suitable for packaging equipment, and the novel material-dividing and counting structure includes a rotary mechanism 10, a feeding conveyer belt 20 and a receiving conveyer belt 30, wherein the rotary mechanism 10 is arranged between the feeding conveyer belt 20 and the receiving conveyer belt 30, and the receiving conveyer belt 30 is lower than the feeding conveyer belt 20 in height, so that the rotary mechanism 10 can conveniently receive and discharge materials through the arrangement, and sorting products 40 can be effectively ensured;
the rotary mechanism 10 includes a wheel 100 with a plurality of clamping grooves 1001 and a driving unit 101 for driving the wheel 100 to rotate, when the driving unit 101 drives the wheel 100 to rotate anticlockwise, the clamping grooves 1001 are level with the horizontal plane of the feeding conveyor 20, and the feeding conveyor 20 pushes the product 40 into the clamping grooves 1001; in order to enable the feeding conveyer belt 20 to effectively push the products 40 into the clamping grooves 1001, two clamping grooves 1001 are arranged on the wheel discs 100, one end of the feeding conveyer belt 20 extends between the two wheel discs 100, by the arrangement, after the clamping grooves 1001 are flush with the horizontal plane of the feeding conveyer belt 20, the products 40 can be quickly pushed into the two clamping grooves 1001, and the production efficiency is improved; in this embodiment, the driving unit 101 adopts an intermittent device, and in other embodiments, the driving unit 101 adopts a transmission mode of a motor and a gear, and the intermittent rotation of the wheel disc 100 is realized by controlling the motor through cooperation of a sensor and a control device of the packaging device, so as to perform material separation.
In addition, be provided with the detection sensor 102 that is used for detecting product 40 and with drive unit 101 electric connection in the side of draw-in groove 1001, after detecting sensor 102 detects area product 40, drive unit 101 starts again, after the carousel 100 rotates certain angle behind the material receiving, draw-in groove 1001 is vertical state for product 40 flows into the bottom of draw-in groove 1001, when avoiding carousel 100 to rotate, prevent that product 40 from being thrown out draw-in groove 1001, after carousel 100 rotates certain angle again because the self gravity of product 40, fall into on receiving material conveyer belt 30, and be provided with the counting sensor 300 that is used for the count on receiving material conveyer belt 30, can count the quantity that product 40 carried through counting sensor 300, make things convenient for the accuracy of the quantity of follow-up packing product 40.
In order to avoid the product 40 falling off from the clamping groove 1001 during the conveying process, a baffle (not shown) is arranged on the side edge of the wheel disc 100, the baffle (not shown) is used for blocking, so that the product 40 is prevented from falling off from the clamping groove 1001, meanwhile, the detection sensor 102 is arranged at the position of the clamping groove 1001, which is greater than half of the length of the product 40, and the problem that the product 40 is blocked in the notch of the clamping groove 1001 and falls off due to uneven gravity of the product 40 can be avoided through the arrangement.
In addition, the detection sensor 102 may be disposed on a baffle (not shown in the figure), and a plurality of mounting holes disposed side by side are disposed on the baffle (not shown in the figure) at positions corresponding to the clamping grooves 1001, and different positions of the detection sensor 102 may be adjusted through the mounting holes, so that products 40 with different sizes may be detected, thereby improving practicality of the mechanism.
Preferably, in order to ensure that only one product 40 is loaded into each card slot 1001, for this purpose, the height of the card slot 1001 is set such that the height of the card slot 1001 is greater than the thickness of one product 40 and less than the thickness of two products 40, so that two or more stacked products 40 can be prevented from entering the card slot 1001 at the same time, the packaging quantity of the products 40 is effectively ensured, and the efficiency and accuracy of material distribution, material arrangement and counting of the mechanism are improved.
In summary, through setting up the wheel mechanism 10 that is the waterwheel between feeding conveyer belt 20 and receiving conveyer belt 30, can effectually divide the material, during receiving, by the rotatory anticlockwise rotation of drive unit 101 drive rim plate 100 intermittent type nature, make the draw-in groove 1001 on rim plate 100 and feeding conveyer belt 20 horizontal plane parallel and level, rim plate 100 stops the operation, make product 40 inflow draw-in groove 1001, after product 40 removes to draw-in groove 1001 certain distance, detect sensor 102 detects product 40, make drive unit 101 continue to drive rim plate 100 rotatory, after rotatory certain angle, draw-in groove 1001 is vertical state, product 40 inflow draw-in groove 1001's bottom, avoid product 40 to be thrown out draw-in groove 1001 when rim plate 100 rotates, at this moment, hold the material with another draw-in groove 1001 of feeding conveyer belt 20 parallel and level, after the rim plate 100 rotates certain angle again, because self gravity of product 40 makes product 40 flow out from draw-in groove 1001 and fall to receiving conveyer belt 30, receiving conveyer belt 30 carries out the transportation, and carry out the count by receiving conveyer belt 30 sensor 300 on the sensor 300, make product 40 count the number of bags and the number of products after the order to stack, the quantity is carried out, the product 40 is stacked, the quantity is guaranteed to the product is stacked, the quality is guaranteed to the product 40 is guaranteed to the accurate, and the number of products is stacked, and the number of each time is stacked, the product is guaranteed, and the number of the product 40 is stacked.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
Claims (6)
1. Novel divide material count structure, its characterized in that includes: the rotary mechanism is used for receiving the products one by one and separating the products one by one, and comprises a water wheel type rotary mechanism, a feeding conveying belt used for conveying the products to the rotary mechanism and a receiving conveying belt used for receiving the products falling down by the rotary mechanism;
the wheel rotating mechanism comprises a wheel disc with a plurality of clamping grooves and a driving unit for driving the wheel disc to rotate, when the wheel disc rotates, the clamping grooves are flush with a feeding conveying belt, the feeding conveying belt pushes products into the clamping grooves, detection sensors for detecting the products and electrically connected with the driving unit are arranged on the sides of the clamping grooves, after the wheel disc rotates by a certain angle after receiving the materials, the products flow into the bottom of the clamping grooves, after the wheel disc rotates by a certain angle again, the products fall onto the receiving conveying belt due to self gravity of the products, and a counting sensor for counting is arranged on the receiving conveying belt.
2. The novel material counting structure according to claim 1, wherein a baffle is arranged on the side edge of the wheel disc, and the position of the detection sensor is adjustable on the baffle.
3. The novel dispensing counting structure of claim 1, wherein the height of the clamping groove is greater than the thickness of one product and less than the thickness of two products.
4. The novel dispensing counting structure of claim 1, wherein the detection sensor is positioned at a location of the slot greater than one-half the length of the product.
5. The novel material-distributing counting structure according to claim 1, wherein two wheel discs are arranged, the clamping grooves correspond to each other, and one end of the feeding conveyer belt extends between the two wheel discs.
6. The novel material counting structure according to claim 1, wherein the wheel disc is arranged between the feeding conveyor belt and the receiving conveyor belt, and the height of the receiving conveyor belt is lower than that of the feeding conveyor belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321095629.XU CN219750285U (en) | 2023-05-09 | 2023-05-09 | Novel divide material count structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321095629.XU CN219750285U (en) | 2023-05-09 | 2023-05-09 | Novel divide material count structure |
Publications (1)
Publication Number | Publication Date |
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CN219750285U true CN219750285U (en) | 2023-09-26 |
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Family Applications (1)
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CN202321095629.XU Active CN219750285U (en) | 2023-05-09 | 2023-05-09 | Novel divide material count structure |
Country Status (1)
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CN (1) | CN219750285U (en) |
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2023
- 2023-05-09 CN CN202321095629.XU patent/CN219750285U/en active Active
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