CN219748964U - Crimping machine for cooling water pipe connector - Google Patents
Crimping machine for cooling water pipe connector Download PDFInfo
- Publication number
- CN219748964U CN219748964U CN202321140690.1U CN202321140690U CN219748964U CN 219748964 U CN219748964 U CN 219748964U CN 202321140690 U CN202321140690 U CN 202321140690U CN 219748964 U CN219748964 U CN 219748964U
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- China
- Prior art keywords
- water pipe
- joint
- cooling water
- jig
- deck plate
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- 239000000498 cooling water Substances 0.000 title claims abstract description 56
- 238000002788 crimping Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 238000003825 pressing Methods 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 230000006835 compression Effects 0.000 claims abstract description 17
- 238000007906 compression Methods 0.000 claims abstract description 17
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000009434 installation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Automatic Assembly (AREA)
Abstract
The utility model relates to the technical field of water pipe connectors, and discloses a cooling water pipe connector crimping machine, which comprises: the device comprises a frame, a water pipe positioning structure for clamping a cooling water pipe, a joint jig for clamping a joint and a pressing mechanism; the rack comprises a deck plate, the water pipe positioning structure, the joint jig and the pressing mechanism are all arranged on the deck plate, the joint jig is slidably arranged at one end position of the deck plate, which is positioned on the water pipe positioning structure, and the power output end of the pressing mechanism can push the joint jig to slide towards one side, which is close to the water pipe positioning structure, so that the joint is in compression joint with the end part of the cooling water pipe; and a CCD detection assembly is further arranged on the frame and aligned with the assembling position of the joint and the cooling water pipe so as to detect whether the compression joint is in place or not. The crimping machine can realize semi-automatic crimping assembly, and improves the assembly efficiency.
Description
Technical Field
The utility model relates to the technical field of water pipe connectors, in particular to a cooling water pipe connector crimping machine.
Background
The cooling water pipe is electromechanical equipment which takes water as cooling medium to take away heat of high temperature parts of the engine and ensure normal working temperature of the engine. In practical applications of water-cooled engines, a cooling water pipe is connected between the engine and the cooling system for circulating heat exchange of water. Most of the existing cooling water pipes adopt rubber pipes or metal pipes, and when the rubber pipes are used as the cooling water pipes, the cooling water pipes and the water pipe joints are assembled in a pressure welding mode because the rubber pipes have certain elasticity.
At present, when assembling the water pipe joint, mainly rely on manual operation, when the packaging efficiency is lower, the packaging quality is difficult to obtain guaranteeing, has influenced actual production greatly, and needs the manual work to carry out quality inspection after the equipment is accomplished, and packaging efficiency is low on the whole, and manufacturing cost is high.
Disclosure of Invention
The utility model aims to provide a cooling water pipe joint crimping machine which can realize semi-automatic crimping assembly and improve the assembly efficiency.
In order to achieve the above object, the present utility model provides a cooling water pipe joint crimping machine, comprising: the device comprises a frame, a water pipe positioning structure for clamping a cooling water pipe, a joint jig for clamping a joint and a pressing mechanism;
the rack comprises a deck plate, the water pipe positioning structure, the joint jig and the pressing mechanism are all arranged on the deck plate, the water pipe positioning structure and the pressing mechanism are fixedly arranged on the deck plate, the joint jig is slidably arranged on the deck plate and positioned at one end of the water pipe positioning structure, and the power output end of the pressing mechanism can push the joint jig to slide towards one side close to the water pipe positioning structure so as to press the joint to the end part of the cooling water pipe;
and a CCD detection assembly is further arranged on the frame and aligned with the assembling position of the joint and the cooling water pipe so as to detect whether the compression joint is in place or not.
Preferably, the press-in mechanism includes: the device comprises a servo motor, a screw rod, a sliding block and a pushing part;
the servo motor is arranged on the deck plate, the screw rod is connected with the power output end of the servo motor, the sliding block is meshed with the screw rod, the sliding block is slidably arranged on the deck plate, and the pushing part is arranged on the sliding block;
the servo motor can drive the screw rod to rotate so as to drive the sliding block and the pushing part to slide along the table panel, and then the pushing part is matched and abutted with the joint jig so as to push the joint jig.
Preferably, the water pipe positioning structure includes: the device comprises a profiling bracket, a pressing jig and a first driving mechanism;
the utility model discloses a copying machine, including the copying support, the copying support is fixed mounting in on the deck plate, the U-shaped draw-in groove that runs through its at least one end is used for holding condenser tube's middle section is seted up to the top surface of copying support, the compaction tool is located the one end of copying support, the compaction tool includes supporting seat and compact heap, the supporting seat install in on the deck plate, first actuating mechanism install in on the deck plate, the compact heap install in first actuating mechanism's power take off end, first actuating mechanism can drive the compact heap is relative the supporting shoe is closed or is separated, works as the compact heap is relative when the supporting shoe is closed, the compact heap with be formed with the pressfitting groove that is used for joint condenser tube's tip between the supporting shoe.
Preferably, the device further comprises a cushion block, wherein the profiling bracket, the pressing jig, the first driving mechanism and the joint jig are all arranged on the cushion block;
the table top board is provided with a guide rail, the cushion block is detachably arranged on the table top board, and the installation position of the cushion block can be adjusted along the extending direction of the guide rail.
Preferably, the device further comprises a second driving mechanism, the second driving mechanism comprises a compression cylinder and a mounting bracket, the mounting bracket is fixedly mounted on the table panel, the compression cylinder is arranged on the mounting bracket, and the power output end of the compression cylinder extends downwards to be matched and abutted to the top of the compression block, so that the compression block is matched and compact with the supporting block.
Preferably, the method further comprises: the sliding base is arranged on the table top and is adjustable in installation position, the pressing jig and the first driving mechanism are fixedly arranged on the sliding base, and the joint jig is slidably arranged on the sliding base.
Preferably, the joint jig includes: the copying seat is slidably mounted on the table panel, a clamping groove for clamping the connector is formed in the copying seat, and opposite photoelectric switches for detecting whether the connector is mounted in the clamping groove or not are respectively mounted on two sides of the copying seat.
Preferably, two joint jigs and two pressing mechanisms are arranged, the two joint jigs are arranged at two ends of the water pipe positioning structure in a one-to-one correspondence mode, and the two pressing mechanisms push the joint jigs to slide in a one-to-one correspondence mode.
Preferably, the frame further comprises a box body, the box body is covered on the periphery of the table panel, the water pipe positioning structure, the joint jig and the pressing mechanism are all arranged in the box body, an operation port is formed in the front side of the box body, and safety gratings are respectively arranged on two opposite side edges of the operation port.
Preferably, the rack further comprises a base, the deck plate is mounted on the top surface of the base, an accommodating space is formed in the base, and a material rack is arranged in the accommodating space.
The utility model provides a cooling water pipe joint crimping machine, which has the beneficial effects that compared with the prior art:
the power output end of the pressing mechanism can push the joint jig to slide towards one side close to the water pipe positioning structure, and then the joint is pressed and connected to the end part of the cooling water pipe, so that semi-automatic assembly of the cooling water pipe and the joint is realized, and compared with the existing manual assembly, the technical scheme of the utility model improves the assembly efficiency, reduces the production cost and improves the assembly quality;
the CCD detection assembly can detect the assembly state of the cooling water pipe in the pressing mechanism and the joint in the pressing mechanism, so that the appearance detection is more convenient.
Drawings
Fig. 1 is a schematic diagram of an internal top view structure of a cooling water pipe joint crimping machine according to an embodiment of the present utility model.
Fig. 2 is an enlarged schematic view of a water pipe positioning structure of a cooling water pipe joint crimping machine according to an embodiment of the present utility model.
Fig. 3 is an enlarged schematic view of a structure of a joint fixture of a cooling water pipe joint crimping machine according to an embodiment of the present utility model.
Fig. 4 is an enlarged schematic structural view of a press-in mechanism of a cooling water pipe joint crimping machine according to an embodiment of the present utility model.
Fig. 5 is a schematic diagram of an external structure of a frame including a box of the cooling water pipe joint crimping machine according to the embodiment of the present utility model.
Fig. 6 is a schematic left view of a frame of a cooling water pipe joint crimping machine according to an embodiment of the present utility model, including a box.
In the figure:
1. a frame; 11. a deck plate; 111 guide rails; 12. a case; 13. an operation port; 14. a safety grating; 15. a base; 16. a material rack;
2. a cooling water pipe; 3. a water pipe positioning structure; 31. profiling bracket, 32, pressing jig; 321. a support base; 322. a compaction block; 33. a first driving mechanism; 34. a cushion block; 35. a second driving mechanism; 351. a compacting cylinder; 352. a mounting bracket; 36. a sliding base;
4. a joint; 5. a joint jig; 51. a profiling seat; 52. a clamping groove; 53. an opposite-emission photoelectric switch;
6. a press-in mechanism; 61. a servo motor; 62. a screw rod; 63. a slide block; 64. a pushing part; 7. and a CCD detection assembly.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model.
It is to be understood that in the description of the present utility model, the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. The terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, i.e., features defining "first," "second," may explicitly or implicitly include one or more such features. Furthermore, unless otherwise indicated, the meaning of "a plurality" is two or more.
As shown in fig. 1 to 4, an embodiment of the present utility model provides a cooling water pipe joint crimping machine, including: the device comprises a frame 1, a water pipe positioning structure 3 for clamping a cooling water pipe 2, a joint jig 5 for clamping a joint 4 and a press-in mechanism 6;
the rack 1 comprises a deck plate 11, the water pipe positioning structure 3, the joint jig 5 and the pressing mechanism 6 are all arranged on the deck plate 11, the water pipe positioning structure 3 and the pressing mechanism 6 are both fixedly arranged on the deck plate 11, the joint jig 5 is slidably arranged on the deck plate 11 at one end position of the water pipe positioning structure 3, and the power output end of the pressing mechanism 6 can push the joint jig 5 to slide towards one side close to the water pipe positioning structure 3 so as to press the joint 4 on the end part of the cooling water pipe 2;
the frame 1 is also provided with a CCD detection component 7, and the CCD detection component 7 is aligned with the assembly position of the joint 4 and the cooling water pipe 2 so as to detect whether the compression joint is in place or not.
Through the arrangement, the joint jig 5 is slidably mounted on the table panel 11 at one end of the water pipe positioning structure 3, the power output end of the pressing mechanism 6 can push the joint jig 5 to slide towards one side close to the water pipe positioning structure 3, the joint 4 is further pressed against the end of the cooling water pipe 2, whether the pressing is in place or not can be automatically detected through the CCD detection assembly 7, and finally semi-automatic assembly of the cooling water pipe 2 and the joint 4 is realized.
As shown in fig. 1 and 4, the press-in mechanism 6 includes: a servo motor 61, a screw 62, a slider 63, and a pushing portion 64; the servo motor 61 is arranged on the table panel 11, the screw rod 62 is connected with the power output end of the servo motor 61, the sliding block 63 is meshed with the screw rod 62, the sliding block 63 is slidably arranged on the table panel 11, and the pushing part 64 is arranged on the sliding block 63; the servo motor 61 can drive the screw rod 62 to rotate so as to drive the sliding block 63 and the pushing portion 64 to slide along the table panel 11, and then the pushing portion 64 is matched and abutted with the joint jig 5 to push the joint jig 5.
As shown in fig. 1 and 3, the water pipe positioning structure 3 includes: a profiling bracket 31, a pressing jig 32 and a first driving mechanism 33;
the profiling bracket 31 is fixedly arranged on the table panel 11, the top surface of the profiling bracket 11 is provided with a U-shaped clamping groove penetrating through at least one end of the profiling bracket for accommodating the middle section of the cooling water pipe 2, the pressing jig 32 is arranged at one end of the profiling bracket 31, the pressing jig 32 comprises a supporting seat 321 and a pressing block 322, the supporting seat 321 is arranged on the table panel 11, the first driving mechanism 33 is arranged on the table panel 11, the pressing block 322 is arranged at the power output end of the first driving mechanism 33, the first driving mechanism 33 can drive the pressing block 322 to be closed or separated relative to the supporting block 321, and when the pressing block 322 is closed relative to the supporting block 321, a pressing groove for clamping the end part of the cooling water pipe 2 is formed between the pressing block 322 and the supporting block 321, so that the end part of the cooling water pipe 2 can be clamped by the pressing jig 32, and the cooling water pipe 2 cannot slide in the pressing process.
In one embodiment, the water pipe positioning structure 3 further comprises a cushion block 34, and the profiling bracket 31, the pressing jig 32, the first driving mechanism 33 and the joint jig 5 are all arranged on the cushion block 34; the table top 11 is provided with a guide rail 111, the cushion block 34 is detachably mounted on the table top 11, and the mounting position of the cushion block 34 can be adjusted along the extending direction of the guide rail 111. Thereby make profile modeling support 31, compress tightly tool 32 and the joint tool 5 position on the cushion 34 can remove along guide rail 111, make the workman can be easier carry out condenser tube 2 and connect 4's material loading installation through the regulation of position, make things convenient for the crimping equipment of follow-up automation.
In one embodiment, the water pipe positioning structure 3 further comprises a second driving mechanism 35, the second driving mechanism 35 comprises a pressing cylinder 351 and a mounting bracket 352, the mounting bracket 352 is fixedly mounted on the table panel 11, the pressing cylinder 351 is arranged on the mounting bracket 352, and the power output end of the pressing cylinder 351 extends downwards to be matched and abutted against the top of the pressing block 322, so that the matching between the pressing block 322 and the supporting block 321 is compact. Thereby further enabling the end of the cooling water pipe 2 to be clamped by the clamping jig 32 without slipping off the cooling water pipe 2 during crimping.
In one embodiment, the water tube positioning structure 3 further comprises: the sliding base 36, the installation position of the sliding base 36 on the deck plate 11 is adjustable, the compression jig 32 and the first driving mechanism 33 are fixedly installed on the sliding base 36, the joint jig 5 is slidably installed on the sliding base 36, and in the use process, the position of the compression jig 32 compared with the square bracket 31 can be adjusted, so that the positioning requirements of cooling water pipes 2 with different sizes are met.
Specifically, as shown in fig. 3, the joint jig 5 includes: the profiling seat 51, the profiling seat 51 slidable mounting is on the deck plate 11, has offered the draw-in groove 52 that is used for the joint of joint on the profiling seat 51, installs respectively along the both sides of profiling seat 51 and is used for detecting whether install the correlation photoelectric switch 53 of joint 4 in the draw-in groove 52, the user of convenience in time discovers the situation of not installing joint 4.
Preferably, referring to fig. 1 and 2, two connector jigs 5 and two pressing mechanisms 6 are provided, the two connector jigs 5 are arranged at two ends of the water pipe positioning structure 3 in one-to-one correspondence, and the two pressing mechanisms 6 push the connector jigs 5 to slide in one-to-one correspondence, so that the assembly and press connection of the connectors 4 can be performed on two ends of the cooling water pipe 2 at one time.
In one embodiment, as shown in fig. 5-6, the rack 1 further includes a box 12, the box 12 is covered on the periphery of the table panel 11, the water pipe positioning structure 3, the joint jig 5 and the pressing mechanism 6 are all disposed in the box 12, an operation opening 13 is formed in the front side of the box 12, and safety gratings 14 are respectively disposed on two opposite side edges of the operation opening 13. The box 12 is matched with the structure of the safety grating 14, so that the crimping machine is safer to use.
The frame 1 further comprises a base 15, the deck plate 11 is mounted on the top surface of the base 15, the base 15 is provided with a containing space, a material rack 16 is arranged in the containing space, and the material rack 16 can be used for storing cooling water pipes which need to be processed or are processed.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present utility model, and these modifications and substitutions should also be considered as being within the scope of the present utility model.
Claims (10)
1. A cooling water pipe joint crimping machine, characterized by comprising: the device comprises a frame, a water pipe positioning structure for clamping a cooling water pipe, a joint jig for clamping a joint and a pressing mechanism;
the rack comprises a deck plate, the water pipe positioning structure, the joint jig and the pressing mechanism are all arranged on the deck plate, the water pipe positioning structure and the pressing mechanism are fixedly arranged on the deck plate, the joint jig is slidably arranged on the deck plate and positioned at one end of the water pipe positioning structure, and the power output end of the pressing mechanism can push the joint jig to slide towards one side close to the water pipe positioning structure so as to press the joint to the end part of the cooling water pipe;
and a CCD detection assembly is further arranged on the frame and aligned with the assembling position of the joint and the cooling water pipe so as to detect whether the compression joint is in place or not.
2. The cooling water pipe joint crimping machine according to claim 1, wherein the press-in mechanism includes: the device comprises a servo motor, a screw rod, a sliding block and a pushing part;
the servo motor is arranged on the deck plate, the screw rod is connected with the power output end of the servo motor, the sliding block is meshed with the screw rod, the sliding block is slidably arranged on the deck plate, and the pushing part is arranged on the sliding block;
the servo motor can drive the screw rod to rotate so as to drive the sliding block and the pushing part to slide along the table panel, and then the pushing part is matched and abutted with the joint jig so as to push the joint jig.
3. The cooling water pipe joint crimping machine according to claim 1, wherein the water pipe positioning structure includes: the device comprises a profiling bracket, a pressing jig and a first driving mechanism;
the utility model discloses a copying machine, including the copying support, the copying support is fixed mounting in on the deck plate, the U-shaped draw-in groove that runs through its at least one end is used for holding condenser tube's middle section is seted up to the top surface of copying support, the compaction tool is located the one end of copying support, the compaction tool includes supporting seat and compact heap, the supporting seat install in on the deck plate, first actuating mechanism install in on the deck plate, the compact heap install in first actuating mechanism's power take off end, first actuating mechanism can drive the compact heap is relative the supporting seat is closed or is separated, works as the compact heap is relative when the supporting seat is closed, the compact heap with be formed with the pressfitting groove that is used for joint condenser tube's tip between the supporting seat.
4. The cooling water pipe joint crimping machine of claim 3, further comprising a cushion block, wherein the profiling bracket, the pressing jig, the first driving mechanism and the joint jig are all mounted on the cushion block;
the table top board is provided with a guide rail, the cushion block is detachably arranged on the table top board, and the installation position of the cushion block can be adjusted along the extending direction of the guide rail.
5. The cooling water pipe joint crimping machine according to claim 4, further comprising a second driving mechanism, wherein the second driving mechanism comprises a compression cylinder and a mounting bracket, the mounting bracket is fixedly mounted on the table panel, the compression cylinder is arranged on the mounting bracket, and a power output end of the compression cylinder extends downwards to be matched and abutted to the top of the compression block, so that the compression block is matched with the supporting seat compactly.
6. The cooling water pipe joint crimping machine according to claim 3, further comprising: the sliding base is arranged on the table top and is adjustable in installation position, the pressing jig and the first driving mechanism are fixedly arranged on the sliding base, and the joint jig is slidably arranged on the sliding base.
7. The cooling water pipe joint crimping machine according to claim 1, wherein the joint jig includes: the copying seat is slidably mounted on the table panel, a clamping groove for clamping the connector is formed in the copying seat, and opposite photoelectric switches for detecting whether the connector is mounted in the clamping groove or not are respectively mounted on two sides of the copying seat.
8. The cooling water pipe joint crimping machine according to any one of claims 1 to 7, wherein two joint jigs and two pressing mechanisms are provided, the two joint jigs are provided at both end positions of the water pipe positioning structure in one-to-one correspondence, and the two pressing mechanisms push each joint jig to slide in one-to-one correspondence.
9. The cooling water pipe joint crimping machine according to any one of claims 1 to 7, wherein the frame further comprises a box body, the box body is covered on the periphery of the table panel, the water pipe positioning structure, the joint jig and the pressing mechanism are all arranged in the box body, an operation port is formed in the front side of the box body, and safety gratings are respectively arranged on two opposite side edges of the operation port.
10. The cooling water pipe joint crimping machine according to any one of claims 1 to 7, wherein the frame further comprises a base, the deck plate is mounted on a top surface of the base, the base has a receiving space thereon, and a material rack is disposed in the receiving space.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321140690.1U CN219748964U (en) | 2023-05-12 | 2023-05-12 | Crimping machine for cooling water pipe connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321140690.1U CN219748964U (en) | 2023-05-12 | 2023-05-12 | Crimping machine for cooling water pipe connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219748964U true CN219748964U (en) | 2023-09-26 |
Family
ID=88084867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321140690.1U Active CN219748964U (en) | 2023-05-12 | 2023-05-12 | Crimping machine for cooling water pipe connector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219748964U (en) |
-
2023
- 2023-05-12 CN CN202321140690.1U patent/CN219748964U/en active Active
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