CN219745406U - Automatic flocking device is used in swab production - Google Patents
Automatic flocking device is used in swab production Download PDFInfo
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- CN219745406U CN219745406U CN202223559684.8U CN202223559684U CN219745406U CN 219745406 U CN219745406 U CN 219745406U CN 202223559684 U CN202223559684 U CN 202223559684U CN 219745406 U CN219745406 U CN 219745406U
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- feeding
- material receiving
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- receiving
- spin
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000003292 glue Substances 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 12
- 238000007598 dipping method Methods 0.000 claims abstract description 9
- 238000005485 electric heating Methods 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 84
- 238000004528 spin coating Methods 0.000 claims description 36
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 description 16
- 238000000576 coating method Methods 0.000 description 16
- 238000009987 spinning Methods 0.000 description 13
- 210000003128 head Anatomy 0.000 description 10
- 244000144992 flock Species 0.000 description 8
- 238000001746 injection moulding Methods 0.000 description 5
- 238000005070 sampling Methods 0.000 description 5
- 229920000297 Rayon Polymers 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012472 biological sample Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 210000000214 mouth Anatomy 0.000 description 1
- 210000003928 nasal cavity Anatomy 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
Abstract
The utility model relates to an automatic flocking device for swab production, which comprises a receiving mechanism, a glue dipping mechanism, a conveying mechanism, a flocking box and a drying box which are sequentially arranged; the bearing mechanism comprises a bearing table, and a bearing jig is arranged on the bearing table through a feeding mechanism; the glue dipping mechanism comprises a glue box, wherein a lifting structure is arranged on one side of the glue box and used for driving the glue throwing component to move, and a yielding groove is formed in the position, opposite to the glue throwing component, of the glue box; the conveying mechanism comprises a receiving table, a receiving structure is arranged on the receiving table, a chain wheel is arranged on the receiving table through a bracket, a conveying chain is arranged on the chain wheel, and hooks are uniformly distributed on the conveying chain; the flocking box and the drying box are arranged opposite to the conveying chain in a penetrating way, an electrostatic generator and a velvet discharging structure are arranged in the flocking box, and an electric heating tube is fixed on the inner side wall of the drying box. The utility model has the advantages of high automation degree, high efficiency and good flocking effect.
Description
Technical Field
The utility model relates to the technical field of swab production, in particular to an automatic flocking device for swab production.
Background
The sampling swab that is used often includes swab pole and swab head, and the swab pole is handheld position, and the swab head is fixed in the part that can effectively adsorb biological sample of swab pole one end, when using, holds the swab pole and stretches into sampling position with the swab head, like position such as oral cavity, nasal cavity, and the sample that waits for the swab head to await measuring is taken out after this absorption, then will adsorb the swab head that awaits measuring the sample and place in preserving fluid, send to the detection center.
The existing sampling swab is manufactured through an injection molding machine, flocking is needed at the position of a swab head, and at present, in the subsequent flocking process, the sampling swab coming out of the injection molding machine needs to be manually glued, manually transported and the like, so that the labor intensity of workers is high, the efficiency is low, and the quality uniformity of the sampling swab is poor and cannot meet the production requirements.
Disclosure of Invention
To the above-mentioned not enough of prior art, the technical problem that this patent application will solve is how to provide an automation degree height, efficient, and the effectual automatic flocking device is used in production of swab.
In order to solve the technical problems, the utility model adopts the following technical scheme:
an automatic flocking device for swab production comprises a receiving mechanism, a glue dipping mechanism, a conveying mechanism, a flocking box and a drying box which are sequentially arranged;
the bearing mechanism comprises a bearing table, and a bearing jig is arranged on the bearing table through a feeding mechanism; the glue dipping mechanism comprises a glue box, wherein a lifting structure is arranged on one side of the glue box and used for driving the glue throwing component to move, and a yielding groove is formed in the position, opposite to the glue throwing component, of the glue box; the conveying mechanism comprises a receiving table, a receiving structure is arranged on the receiving table, a chain wheel is arranged on the receiving table through a bracket, a conveying chain is arranged on the chain wheel, and hooks are uniformly distributed on the conveying chain; the flocking box and the drying box are arranged opposite to the conveying chain in a penetrating way, an electrostatic generator and a velvet discharging structure are arranged in the flocking box, and an electric heating tube is fixed on the inner side wall of the drying box.
Thus, the ends of the swab rods of the test pieces processed by the injection molding machine are fixed together, and the swabs are arranged in rows. The swab out of the injection molding machine is placed on the receiving jig, the feeding structure drives the whirl coating assembly to move through the lifting structure, the whirl coating assembly is utilized to clamp the swab rod of the swab, then the lifting structure continues to descend, the swab head penetrates into the whirl coating box to carry out viscose, then the lifting structure drives the whirl coating assembly to ascend, the whirl coating assembly carries out whirl coating on the glue of the swab head, then the lifting structure drives the swab to move to the upside of the whirl coating box, the receiving structure moves to the upside of the whirl coating box, the swab is transferred to the receiving structure, the receiving structure hangs the swab on a conveying strip, the conveying chain drives the swab to enter the flocking box, the flocking structure sends out the flock to the flocking box, the electrostatic generator generates high-voltage static electricity to carry out flocking, so that the flock and the glue are adhered, and then the flock and the glue are heated and dried through the electric heating tube, so that the flock and the glue can be quickly solidified.
The jig comprises a base and a jig box fixedly mounted on the base, wherein the jig box is provided with a receiving cavity, guide blocks are oppositely fixed at the upper end and the lower end of the receiving cavity, the guide blocks are arranged at intervals, and the upper ends of the guide blocks are in inverted V shapes.
The feeding mechanism comprises two feeding guide rods, two ends of each feeding guide rod are fixedly arranged on a bearing table through feeding supports, feeding guide blocks are slidably matched on the feeding guide rods, a feeding plate is fixedly arranged on a base downwards, the base is fixedly arranged on the feeding plate, one end of the feeding plate, which is far away from a glue box, is fixedly connected with the outer end of the feeding guide block, one end of the feeding plate, which is close to the glue box, is provided with a feeding abdicating inclined surface which is obliquely arranged, two feeding supports are fixedly arranged on the bearing tables, feeding belt wheels are rotatably arranged on the feeding supports, a feeding motor is fixedly arranged on the feeding supports, an output shaft of the feeding motor is coaxially and fixedly connected with the feeding belt wheels, and the two feeding belt wheels are connected through a feeding belt.
The lifting structure comprises a vertically arranged frame, a screw rod vertically arranged is installed in the frame through a bearing, a lifting motor is fixed at the upper end of the frame, an output shaft of the lifting motor penetrates through the frame and is fixedly connected with the upper end of a feeding screw rod, a nut block is connected onto the feeding screw rod in a threaded mode, a lifting seat is fixed to the nut block, one end of the lifting seat is in sliding fit with the frame, and the lifting seat is connected with a spin coating assembly.
The spinning assembly comprises a rotating motor, the rotating motor is fixedly arranged on a lifting seat, an output shaft of the rotating motor penetrates through the lifting seat to be fixed with a spinning support, the spinning support is U-shaped, one end, close to the lifting seat, of the spinning support is fixed with a baffle, a spinning seat is arranged at an opening of the spinning support through a bearing, a spinning motor is fixed on the spinning support, one end of the spinning seat penetrates through the spinning support and is fixedly connected with an output shaft of the spinning motor, and a plurality of spinning electric clamping jaws are fixedly arranged on the spinning seat.
The material receiving structure comprises two material receiving guide rods, two ends of each material receiving guide rod are fixedly arranged on a material receiving table through material receiving supports, material receiving guide blocks are fixedly connected to the material receiving guide rods, material receiving plates are arranged on the material receiving guide blocks, two material receiving supports are respectively arranged at two ends of each material receiving table, material receiving belt wheels are rotatably arranged on the material receiving supports, material receiving motors are fixedly arranged on the material receiving supports, an output shaft of each material receiving motor is fixedly connected with each material receiving belt wheel coaxially, the two material receiving belt wheels are connected through material receiving belts, the material receiving belts are fixedly connected with the material receiving plates, material receiving yielding inclined planes are arranged at one ends of the material receiving plates, which are close to the rubber boxes, of the material receiving plates, transverse cylinders are fixedly arranged below the end parts of the material receiving plates, material receiving seats are fixedly arranged on piston rods of the transverse cylinders, vertical cylinders are fixedly arranged on the upper ends of the material receiving seats, and fixedly arranged mounting seats are fixedly arranged on the mounting jaws of the vertical cylinders.
The end part of the receiving plate is fixedly provided with a guide rail, and the receiving seat is provided with a guide groove which can be in sliding fit with the guide rail.
In summary, the utility model has the advantages of high automation degree, high efficiency and good flocking effect.
Drawings
Fig. 1 is a schematic structural view of an automated flocking device for swab production according to the present utility model.
Fig. 2 is a schematic structural view of the receiving mechanism.
Fig. 3 is a schematic view of the adhesive mechanism.
Fig. 4 is a schematic view of a conveying mechanism.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings. In the description of the present utility model, it should be understood that the azimuth or positional relationship indicated by the azimuth words such as "upper, lower" and "top, bottom", etc. are generally based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description and simplification of the description, and these azimuth words do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth or be constructed and operated in a specific azimuth, without limiting the scope of protection of the present utility model; the orientation word "inner and outer" refers to inner and outer relative to the contour of the respective component itself.
As shown in fig. 1-4, an automatic flocking device for swab production comprises a receiving mechanism, a glue dipping mechanism, a conveying mechanism, a flocking box 1 and a drying box 2 which are sequentially arranged;
the bearing mechanism comprises a bearing table 3, and a bearing jig is arranged on the bearing table through a feeding mechanism; the glue dipping mechanism comprises a glue box 4, wherein a lifting structure is arranged on one side of the glue box and used for driving the spin-coating assembly to move, and a yielding groove is formed in the position, opposite to the spin-coating assembly, of the glue box; the conveying mechanism comprises a receiving table 5, a receiving structure is arranged on the receiving table, a chain wheel 6 is arranged on the receiving table through a bracket, a conveying chain 7 is arranged on the chain wheel, and hooks 8 are uniformly distributed on the conveying chain; the flocking box and the drying box are arranged opposite to the conveying chain in a penetrating way, an electrostatic generator and a velvet discharging structure are arranged in the flocking box, and an electric heating tube 9 is fixed on the inner side wall of the drying box.
Thus, the ends of the swab stem of the injection molded swab 10 are secured together and the swabs are arranged in rows. The swab out of the injection molding machine is placed on the receiving jig, the feeding structure drives the whirl coating assembly to move through the lifting structure, the whirl coating assembly is utilized to clamp the swab rod of the swab, then the lifting structure continues to descend, the swab head penetrates into the whirl coating box to carry out viscose, then the lifting structure drives the whirl coating assembly to ascend, the whirl coating assembly carries out whirl coating on the glue of the swab head, then the lifting structure drives the swab to move to the upside of the whirl coating box, the receiving structure moves to the upside of the whirl coating box, the swab is transferred to the receiving structure, the receiving structure hangs the swab on a conveying strip, the conveying chain drives the swab to enter the flocking box, the flocking structure sends out the flock to the flocking box, the electrostatic generator generates high-voltage static electricity to carry out flocking, so that the flock and the glue are adhered, and then the flock and the glue are heated and dried through the electric heating tube, so that the flock and the glue can be quickly solidified.
In this embodiment, accept the tool and include base and the tool box 11 of fixed mounting on the base, the tool box has and accepts the chamber, it is right to be fixed with guide block 12 to accept the upper end and the lower extreme in chamber, the interval sets up between the guide block, the upper end of guide block is the shape of falling V. The swab is inserted between the two guide blocks, and the upper ends of the guide blocks are in an inverted V shape, so that the swab is convenient to insert.
In this embodiment, feeding mechanism includes two feeding guide arms 13, feeding guide arm's both ends are through feeding support fixed mounting on accepting the bench, sliding fit has the feeding guide block on the feeding guide arm, the base is fixed with feeding plate 14 downwards, and base 15 fixed mounting is on the feeding plate, the one end that the glue case was kept away from to the feeding plate and the outer end fixed connection of feeding guide block, the one end that the feeding plate is close to the glue case has the inclined plane of stepping down of the pay-off that the slope set up, accepting and being fixed with two pay-off supports on the bench, rotate on the pay-off support and install the pay-off band pulley, be fixed with feeding motor 16 on the pay-off support, feeding motor's output shaft and the coaxial fixed connection of pay-off band pulley, two pay-off band pulleys pass through feeding belt 17 connection, feeding belt and feeding guide block fixed connection. The feeding motor drives the feeding belt to act through the feeding belt wheel, and the feeding belt drives the feeding guide block and the feeding plate to move, so that the feeding plate drives the base and the jig box to move to the upper part of the glue box.
In this embodiment, the elevation structure includes the frame 21 of vertical setting, install the screw rod 22 of vertical setting through the bearing in the frame, the upper end of frame is fixed with elevator motor 23, elevator motor's output shaft passes the upper end fixed connection of frame and feeding screw, threaded connection has the nut piece on the feeding screw, the nut piece is fixed with lifting seat 24, the one end and the frame slip laminating of lifting seat, lifting seat is connected with the spin coating subassembly. The lifting motor drives the screw rod to rotate, and then the lifting seat is driven by the nut block to realize lifting.
In this embodiment, the spin-coating subassembly includes rotating electrical machines 25, rotating electrical machines fixed mounting is on the lift seat, the output shaft of rotating electrical machines passes the lift seat and is fixed with spin-coating support 26, the spin-coating support is the U-shaped, the one end that the spin-coating support is close to the lift seat is fixed with baffle 27, spin-coating support's opening part is installed through the bearing and is spun the spin-coating seat 28, be fixed with spin-coating motor 29 on the spin-coating support, spin-coating support and spin-coating motor's output shaft fixed connection are passed to spin-coating support's one end, a plurality of spin-coating electric clamping jaws 30 of fixed mounting on the spin-coating seat. The rotating motor drives the spin coating support to rotate, the spin coating motor drives the spin coating seat to rotate, and the spin coating electric clamping jaw is used for clamping the swab in the jig box. After the glue dipping, the rotating electric motor drives the glue throwing seats to vertically arrange, and then the glue throwing motor drives the glue throwing seats to rotate, so that the baffle can block glue and avoid the glue from being discharged from the yielding groove.
In this embodiment, connect the material structure and include two material guide arms 31, connect the both ends of material guide arm to pass through material support fixed mounting and connect the material bench, be fixed with on the material guide arm and connect the material guide block, connect to install on the material guide block and connect the flitch 32, two material holders that connect all install at the both ends of material bench, connect to rotate on the material support and install and connect the material band pulley, fixed mounting has and connects material motor 33 on the material holder, connect the output shaft and the coaxial fixed connection of material band pulley of material motor, two material band pulleys are connected through material connecting belt 34, connect material belt and connect flitch fixed connection, connect the one end that the flitch is close to the gluey case to be provided with and connect the material slope of stepping down, two material boards pass through reinforcing plate 35 fixed connection, connect the tip below that the flitch is close to the gluey case to be fixed with horizontal cylinder 36, the piston rod of horizontal cylinder is fixed with and connects the material seat 37, the upper end of material seat is fixed with vertical cylinder 38, the fixed with the piston rod 39 of vertical seat, electric mounting jaw 40 connects the material seat. Connect the material motor to drive and connect the material band pulley and rotate, and then drive and connect the material belt to drive and connect the flitch and remove, and then drive and connect the electronic clamping jaw of material and remove to gluey case top, afterwards, vertical cylinder drive connect the electronic clamping jaw of material and upwards remove, horizontal cylinder drive connect the electronic clamping jaw horizontal migration of material, carry out the centre gripping to the swab, then reset, vertical cylinder drive swab upwards remove, hang the swab on the couple, horizontal cylinder and vertical cylinder reset.
In this embodiment, the end of the receiving plate is fixed with a guide rail 41, and the receiving seat is provided with a guide groove capable of sliding fit with the guide rail. The stability is improved.
In this embodiment, a counterweight is installed on the spin-coating base.
Specifically, the device also comprises a PLC controller for controlling the actions of the electric elements.
Finally, it should be noted that: various modifications and alterations of this utility model may be made by those skilled in the art without departing from the spirit and scope of this utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (7)
1. An automatic flocking device for swab production is characterized by comprising a receiving mechanism, a glue dipping mechanism, a conveying mechanism, a flocking box and a drying box which are sequentially arranged;
the bearing mechanism comprises a bearing table, and a bearing jig is arranged on the bearing table through a feeding mechanism; the glue dipping mechanism comprises a glue box, wherein a lifting structure is arranged on one side of the glue box and used for driving the glue throwing component to move, and a yielding groove is formed in the position, opposite to the glue throwing component, of the glue box; the conveying mechanism comprises a receiving table, a receiving structure is arranged on the receiving table, a chain wheel is arranged on the receiving table through a bracket, a conveying chain is arranged on the chain wheel, and hooks are uniformly distributed on the conveying chain; the flocking box and the drying box are arranged opposite to the conveying chain in a penetrating way, an electrostatic generator and a velvet discharging structure are arranged in the flocking box, and an electric heating tube is fixed on the inner side wall of the drying box.
2. The automated flocking device for swab manufacturing according to claim 1, wherein the receiving jig comprises a base and a jig box fixedly mounted on the base, the jig box has a receiving cavity, guide blocks are fixedly aligned at the upper end and the lower end of the receiving cavity, the guide blocks are arranged at intervals, and the upper ends of the guide blocks are in an inverted V shape.
3. The automatic flocking device for swab production according to claim 2, wherein the feeding mechanism comprises two feeding guide rods, two ends of each feeding guide rod are fixedly installed on the carrying platform through feeding brackets, feeding guide blocks are slidably matched with the feeding guide rods, a feeding plate is downwards fixed on the base, the base is fixedly installed on the feeding plate, one end, far away from the rubber box, of the feeding plate is fixedly connected with the outer end of each feeding guide block, one end, close to the rubber box, of the feeding plate is provided with a feeding abdicating inclined surface which is obliquely arranged, two feeding supports are fixed on the carrying platform, feeding pulleys are rotatably installed on the feeding supports, a feeding motor is fixedly arranged on the feeding brackets, an output shaft of each feeding motor is fixedly connected with each feeding pulley coaxially, and the two feeding pulleys are connected with the feeding guide blocks through feeding belts.
4. The automatic flocking device for swab production according to claim 3, wherein the lifting structure comprises a vertically arranged frame, a vertically arranged screw rod is installed in the frame through a bearing, a lifting motor is fixed at the upper end of the frame, an output shaft of the lifting motor penetrates through the frame and is fixedly connected with the upper end of a feeding screw rod, a nut block is connected to the feeding screw rod in a threaded manner, a lifting seat is fixed on the nut block, one end of the lifting seat is in sliding fit with the frame, and the lifting seat is connected with the spin coating assembly.
5. The automatic flocking device for swab production according to claim 3, wherein the spin-coating assembly comprises a rotating motor, the rotating motor is fixedly installed on the lifting seat, an output shaft of the rotating motor penetrates through the lifting seat to be fixed with a spin-coating support, the spin-coating support is U-shaped, one end, close to the lifting seat, of the spin-coating support is fixedly provided with a baffle, an opening of the spin-coating support is provided with a spin-coating seat through a bearing, the spin-coating support is fixedly provided with a spin-coating motor, one end of the spin-coating seat penetrates through the spin-coating support to be fixedly connected with an output shaft of the spin-coating motor, and a plurality of spin-coating electric clamping jaws are fixedly installed on the spin-coating seat.
6. The automatic flocking device for swab production according to claim 1, wherein the material receiving structure comprises two material receiving guide rods, two ends of each material receiving guide rod are fixedly installed on the material receiving table through material receiving brackets, material receiving guide blocks are fixedly connected with the material receiving guide rods, material receiving plates are installed on the material receiving guide blocks, two material receiving supports are installed at two ends of each material receiving table, material receiving belt wheels are rotatably installed on the material receiving brackets, material receiving motors are fixedly installed on the material receiving supports, an output shaft of each material receiving motor is fixedly connected with the corresponding material receiving belt wheel coaxially, the two material receiving belt wheels are connected through material receiving belts, material receiving belts are fixedly connected with the material receiving plates, one ends, close to the rubber boxes, of the material receiving plates are provided with material receiving inclined planes, the two material receiving plates are fixedly connected through reinforcing plates, transverse cylinders are fixedly arranged below the end portions, close to the rubber boxes, piston rods of the transverse cylinders are fixedly provided with material receiving seats, the upper ends of the material receiving seats are fixedly provided with vertical air cylinders, the vertical material receiving seats are fixedly provided with piston rods, and the electric clamping jaws are fixedly installed.
7. The automated flocking device according to claim 6, wherein the end of the receiving plate is fixed with a guide rail, and the receiving seat is provided with a guide groove capable of sliding fit with the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223559684.8U CN219745406U (en) | 2022-12-30 | 2022-12-30 | Automatic flocking device is used in swab production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223559684.8U CN219745406U (en) | 2022-12-30 | 2022-12-30 | Automatic flocking device is used in swab production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219745406U true CN219745406U (en) | 2023-09-26 |
Family
ID=88084554
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223559684.8U Active CN219745406U (en) | 2022-12-30 | 2022-12-30 | Automatic flocking device is used in swab production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219745406U (en) |
-
2022
- 2022-12-30 CN CN202223559684.8U patent/CN219745406U/en active Active
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