CN219733647U - Nickel electrolysis pit pump vacuum drainage tank - Google Patents
Nickel electrolysis pit pump vacuum drainage tank Download PDFInfo
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- CN219733647U CN219733647U CN202321199498.XU CN202321199498U CN219733647U CN 219733647 U CN219733647 U CN 219733647U CN 202321199498 U CN202321199498 U CN 202321199498U CN 219733647 U CN219733647 U CN 219733647U
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229910052759 nickel Inorganic materials 0.000 title claims abstract description 8
- 238000005868 electrolysis reaction Methods 0.000 title abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 107
- 239000010865 sewage Substances 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000001502 supplementing effect Effects 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 8
- 239000007924 injection Substances 0.000 description 8
- 239000002351 wastewater Substances 0.000 description 8
- 239000012535 impurity Substances 0.000 description 5
- 238000005086 pumping Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Sewage (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域Technical field
本实用新型涉及真空引水技术领域,具体涉及一种镍电解地坑泵真空引水罐。The utility model relates to the technical field of vacuum water diversion, and specifically relates to a nickel electrolytic pit pump vacuum water diversion tank.
背景技术Background technique
现用的耐腐耐磨砂浆泵均为离心泵,主要由电动机、泵壳、泵盖、叶轮、副叶轮、轴承座、联轴器及密封件等部件组成。当泵壳内充满液体时,电动机带动叶轮旋转产生离心力,将叶轮中的液体高速甩向泵壳,随之进入泵出口管道,将溶液输送至相应的槽罐。而用于地面废水收集的泵均属于悬臂式单级单吸离心泵,其安装位置在液面以上,存在停泵后再次启泵不能抽液和抽液困难的问题,此时需要多次启动且引水效果不好,另外,泵的安装位置离启动控制开关距离较远的情况还需两人共同配合操作,地面废水收集效率低且劳动强度大。The current corrosion-resistant and wear-resistant mortar pumps are centrifugal pumps, which are mainly composed of motors, pump casings, pump covers, impellers, auxiliary impellers, bearing seats, couplings, seals and other components. When the pump casing is filled with liquid, the motor drives the impeller to rotate to generate centrifugal force, which throws the liquid in the impeller toward the pump casing at high speed, and then enters the pump outlet pipe to transport the solution to the corresponding tank. The pumps used for ground wastewater collection are all cantilever-type single-stage single-suction centrifugal pumps. They are installed above the liquid level. There are problems such as failure to pump liquid and difficulty in pumping liquid when restarted after stopping the pump. In this case, multiple starts are required. And the water diversion effect is not good. In addition, if the pump is installed far away from the start control switch, two people need to work together to operate it. The ground wastewater collection efficiency is low and the labor intensity is high.
中国实用新型专利CN201120296127.4公开一种工业液体自动补水真空引水罐,下口置于工业液体容器液面以下的进水管穿过引水罐体底部并且上口处于引水罐体腔内的上部,注水口设置在引水罐体上顶面,出水口设置在引水罐体下部侧面,出水口连接工业离心泵,有置于工业液体容器底部的潜水泵,有注水管连接潜水泵与注水口,注水管与注水口的连接处装置注水电磁阀;引水罐体外部设有浮子液位控制装置,浮子液位控制装置与注水电磁阀、潜水泵电连接。本实用新型克服了现有装置当引水罐体内工业液体液位保持不了正常状态时需要人工补充的缺陷,自动控制,不影响正常生产,省时省力,安装方便,运行可靠。Chinese utility model patent CN201120296127.4 discloses an automatic replenishing vacuum water diversion tank for industrial liquids. The lower mouth is placed below the liquid level of the industrial liquid container and the water inlet pipe passes through the bottom of the water diversion tank and the upper mouth is located at the upper part of the water diversion tank body cavity. The water injection port It is set on the top surface of the water diversion tank, and the water outlet is set on the lower side of the water diversion tank. The water outlet is connected to the industrial centrifugal pump. There is a submersible pump placed at the bottom of the industrial liquid container. There is a water injection pipe connecting the submersible pump and the water injection port. The water injection pipe is connected to the water injection port. A water injection solenoid valve is installed at the connection point of the water injection port; a float level control device is provided outside the water diversion tank, and the float level control device is electrically connected to the water injection solenoid valve and the submersible pump. The utility model overcomes the defect of the existing device that requires manual replenishment when the industrial liquid level in the water diversion tank cannot be maintained in a normal state. It is automatically controlled, does not affect normal production, saves time and effort, is easy to install, and is reliable in operation.
然上述装置在实际使用中,由于没有过滤装置,对相对干净的污水进行抽水时,水泵可以正常运行,而对污水进行抽水时,由于其中的杂质含量较大,容易造成水泵的堵塞,所以需要经常疏通维护,不便于实际的生产使用。However, in actual use of the above device, since there is no filtering device, the water pump can operate normally when pumping relatively clean sewage. However, when pumping sewage, due to the large impurity content in it, it is easy to cause the water pump to be blocked, so it is necessary to Frequent dredging and maintenance are not convenient for actual production and use.
实用新型内容Utility model content
本实用新型目的在于提供一种镍电解地坑泵真空引水罐,以解决上述背景技术中存在的问题。The purpose of this utility model is to provide a nickel electrolytic pit pump vacuum water diversion tank to solve the problems existing in the above background technology.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the present utility model adopts the following technical solutions:
一种镍电解地坑泵真空引水罐,包括罐体,所述罐体顶部设置有补水口和浮子液位计安装口,罐体底部设置有排污口;罐体侧部上方设置有进水口,进水口上安装有第一过滤网;罐体侧部下方设置有出水口,出水口上安装有第二过滤网,第二过滤网的网孔直径小于第一过滤网的网孔直径。A nickel electrolytic pit pump vacuum water diversion tank includes a tank body. The top of the tank body is provided with a water replenishment port and a float level gauge installation port. The bottom of the tank body is provided with a sewage outlet; a water inlet is provided above the side of the tank body. A first filter screen is installed on the water inlet; a water outlet is provided below the side of the tank; a second filter screen is installed on the water outlet; the mesh diameter of the second filter screen is smaller than the mesh diameter of the first filter screen.
与现有技术相比,本实用新型具有如下有益效果:Compared with the existing technology, the utility model has the following beneficial effects:
通过在进水口和出水口法兰连接处设置第一过滤网和第二过滤网,减少了真空引水罐内杂质含量,降低了水泵堵塞风险;同时由于第一过滤网的网孔直径大于第二过滤网的网孔直径,确保在相同管径条件下进水口的液体通过效率大于出水口的液体通过效率,兼顾过滤挡渣的同时,避免多次补水,提高了真空引水系统的运行连贯性。By arranging the first filter screen and the second filter screen at the flange connection between the water inlet and the water outlet, the impurity content in the vacuum water diversion tank is reduced, and the risk of water pump clogging is reduced; at the same time, because the mesh diameter of the first filter screen is larger than that of the second filter screen, The mesh diameter of the filter ensures that the liquid passing efficiency at the water inlet is greater than the liquid passing efficiency at the water outlet under the same pipe diameter. It not only filters slag but also avoids multiple water refills, improving the operational consistency of the vacuum water diversion system.
附图说明Description of the drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图中,1-罐体、2-补水口、3-浮子液位计安装口、4-排污口、5-进水口、6-出水口、7-第一过滤网、8-第二过滤网、9-液位观察窗。In the picture, 1-tank, 2-water supply port, 3-float level gauge installation port, 4-sewage outlet, 5-water inlet, 6-water outlet, 7-first filter, 8-second filter , 9-Liquid level observation window.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的解释说明。The utility model will be further explained below in conjunction with the accompanying drawings.
如图1所示,一种镍电解地坑泵真空引水罐,包括罐体1,罐体1顶部设置有补水口2和浮子液位计安装口3,罐体1底部设置有排污口4;罐体1侧部上方设置有进水口5,进水口5上安装有第一过滤网7;罐体1侧部下方设置有出水口6,出水口6上安装有第二过滤网8,第二过滤网8的网孔直径小于第一过滤网7的网孔直径。罐体1上还设有液位观察窗9,液位观察窗9上设置有刻度。As shown in Figure 1, a nickel electrolytic pit pump vacuum water diversion tank includes a tank 1. The top of the tank 1 is provided with a water replenishing port 2 and a float level gauge installation port 3. The bottom of the tank 1 is provided with a sewage outlet 4; A water inlet 5 is provided above the side of the tank 1, and a first filter 7 is installed on the water inlet 5; a water outlet 6 is provided below the side of the tank 1, and a second filter 8 is installed on the water outlet 6. The mesh diameter of the filter screen 8 is smaller than the mesh diameter of the first filter screen 7 . The tank 1 is also provided with a liquid level observation window 9, and the liquid level observation window 9 is provided with a scale.
本实用新型的工作原理如下:在保持原地坑泵技术参数、安装位置、结构和尺寸等参数不变的情况下,在地坑泵进口的前端加装一个真空引水罐,泵启动前,将水注满真空引水罐和泵腔,泵启动后,先抽取真空引水罐内的废水,随着罐内液位的下降,罐内形成真空,压力低于地坑液面的大气压力时,废水沿着进水管进入真空引水罐。当泵的排液和吸入管路的进液达到平衡后,真空引水罐内的液位保持稳定,即达到稳定工作状态,地坑内的废水沿着吸入管进入真空引水罐并随着泵的运行将废水输送至相应槽罐。The working principle of this utility model is as follows: while keeping the technical parameters, installation position, structure and size of the in-situ pit pump unchanged, a vacuum water diversion tank is installed at the front end of the inlet of the pit pump. Before starting the pump, Water fills the vacuum diversion tank and pump chamber. After the pump is started, the wastewater in the vacuum diversion tank is first extracted. As the liquid level in the tank drops, a vacuum is formed in the tank. When the pressure is lower than the atmospheric pressure of the pit liquid surface, the wastewater Follow the water inlet pipe into the vacuum water tank. When the liquid discharge from the pump and the liquid inlet from the suction pipe reach a balance, the liquid level in the vacuum water diversion tank remains stable, that is, a stable working state is reached. The wastewater in the pit enters the vacuum water diversion tank along the suction pipe and follows the operation of the pump. Transport wastewater to appropriate tanks.
使用时,将本实新型真空引水罐按要求并入离心泵抽水管路,注水至最高水位线,浮子液位计安装口3内安装的浮子液位计与补水口2上连接的补水管路通过DCS工控系统进行联动控制;一旦罐体1内的水位低于设计最低水位线(图中下三角标识)时,浮子液位计向DCS工控系统发出补水信号,自动打开补水管路,经补水口2向罐体1内补水;当补水至最高水位线(图中上三角标识)时,浮子液位计向DCS工控系统发出停水信号,自动关闭补水管路,停止补水。此外,当浮球液位计故障时,可通过液位观察窗9观察罐体1内的水位,手动补水,保证抽水作业不受影响。真空引水罐的正常工作水位在最高水位线与最低水位线之间。When in use, the vacuum water diversion tank of the present invention is incorporated into the centrifugal pump water pipeline as required, and water is injected to the highest water level. The float level gauge installed in the float level gauge installation port 3 is connected to the water supply pipeline connected to the water supply port 2. Linkage control is carried out through the DCS industrial control system; once the water level in tank 1 is lower than the designed minimum water level (marked by the lower triangle in the figure), the float level gauge sends a water replenishment signal to the DCS industrial control system and automatically opens the water replenishment pipeline. Port 2 replenishes water into tank 1; when the water replenishment reaches the highest water level (marked by the upper triangle in the figure), the float level gauge sends a water stop signal to the DCS industrial control system, automatically closing the water replenishment pipeline and stopping water replenishment. In addition, when the float level gauge fails, the water level in the tank 1 can be observed through the liquid level observation window 9 and water can be replenished manually to ensure that the pumping operation is not affected. The normal working water level of the vacuum water diversion tank is between the highest water level and the lowest water level.
启动离心泵抽水时,废水中的大颗粒杂质被设置在进水口5上的第一过滤网7过滤,只有少部分小颗粒杂质进入罐体1,罐体1内废水又经出水口6的第二过滤网8过滤才进入离心泵,从而避免了离心泵被堵塞;第一过滤网7的网孔直径大于第二过滤网8的网孔直径,确保在相同管径条件下进水口的液体通过效率大于出水口的液体通过效率,兼顾过滤挡渣的同时,避免多次补水,提高真空引水系统的运行连贯性。离心泵停止抽水后,由于第一过滤网7设置于进水管管口,位于水下,因此第一过滤网7前的部分杂质又随水流回退进入废水池,从而避免第一过滤网堵塞。如需对第一过滤网7和第二过滤网8进行清洗更换,仅需打开进水口5和出水口6上的管道法兰连接处,即可对其进行清洗更换;相比与传统内置滤筒的真空引水罐,本实用新型真空引水罐缩短了检修时长,方便了岗位员工操作,降低了劳动强度。When the centrifugal pump is started to pump water, the large particle impurities in the wastewater are filtered by the first filter 7 set on the water inlet 5. Only a small amount of small particle impurities enter the tank 1. The wastewater in the tank 1 passes through the first filter 7 of the water outlet 6. The second filter screen 8 is filtered before entering the centrifugal pump, thereby preventing the centrifugal pump from being blocked; the mesh diameter of the first filter screen 7 is larger than the mesh diameter of the second filter screen 8, ensuring that the liquid in the water inlet can pass through under the same pipe diameter. The efficiency is greater than the liquid passage efficiency of the water outlet. It not only filters slag but also prevents multiple water refills and improves the operational consistency of the vacuum water diversion system. After the centrifugal pump stops pumping water, since the first filter screen 7 is installed at the mouth of the water inlet pipe and is located underwater, some impurities in front of the first filter screen 7 will flow back into the waste pool with the water flow, thereby avoiding clogging of the first filter screen. If you need to clean and replace the first filter screen 7 and the second filter screen 8, you only need to open the pipe flange connection on the water inlet 5 and the water outlet 6 to clean and replace them; compared with the traditional built-in filter The vacuum water diversion tank of the utility model shortens the maintenance time, facilitates the operation of the employees at the post, and reduces the labor intensity.
长时间运行后,如需对真空引水罐进行清洗,只需打开罐体1底部排污口4,即可对真空引水罐进行冲洗。清洗完毕后,关闭排污口4,重新补水至最高水位线即可。After long-term operation, if you need to clean the vacuum water diversion tank, you only need to open the drain port 4 at the bottom of the tank 1 to flush the vacuum water diversion tank. After cleaning, close the sewage outlet 4 and refill the water to the highest water level.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321199498.XU CN219733647U (en) | 2023-05-18 | 2023-05-18 | Nickel electrolysis pit pump vacuum drainage tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321199498.XU CN219733647U (en) | 2023-05-18 | 2023-05-18 | Nickel electrolysis pit pump vacuum drainage tank |
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| Publication Number | Publication Date |
|---|---|
| CN219733647U true CN219733647U (en) | 2023-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321199498.XU Active CN219733647U (en) | 2023-05-18 | 2023-05-18 | Nickel electrolysis pit pump vacuum drainage tank |
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| Country | Link |
|---|---|
| CN (1) | CN219733647U (en) |
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2023
- 2023-05-18 CN CN202321199498.XU patent/CN219733647U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240412 Address after: 737104 No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region after: China Address before: No.98, Jinchuan Road, Jinchuan District, Jinchang City, Gansu Province 737100 Patentee before: JINCHUAN GROUP Co.,Ltd. Country or region before: China |
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| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: No. 31 Beijing Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province 737100 Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region after: China Address before: No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province Patentee before: Jinchuan Group Nickel Cobalt Co.,Ltd. Country or region before: China |
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| CP03 | Change of name, title or address |