CN219733572U - Novel high-efficiency permanent magnet linear type automobile damping power generation system - Google Patents

Novel high-efficiency permanent magnet linear type automobile damping power generation system Download PDF

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CN219733572U
CN219733572U CN202222498861.XU CN202222498861U CN219733572U CN 219733572 U CN219733572 U CN 219733572U CN 202222498861 U CN202222498861 U CN 202222498861U CN 219733572 U CN219733572 U CN 219733572U
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power generation
top plate
permanent magnet
damping power
circuit
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慈浩宇
张珂
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North China Electric Power University
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North China Electric Power University
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Abstract

The utility model relates to a novel high-efficiency permanent magnet linear automobile damping power generation system which comprises a damping power generation device, a charging adjustment circuit and a storage battery, wherein the output end of the damping power generation device is sequentially connected with the charging adjustment circuit and the storage battery, and the output end of the storage battery is connected with an electric appliance. Compared with the traditional rotary power generation, the utility model uses the permanent magnet to replace electric excitation, so that the power generation structure is simpler and the electric appliance control is simpler and more convenient. Especially in the occasion that is the oscillating motion form to the power supply, owing to the device has saved motion conversion device such as rack lead screw and turbine screw, the permanent magnet generator that adopts high-energy neodymium iron boron to make can directly become the electric energy, has small, light in weight, power is big, output efficiency is high characteristics, produces damping force through magnet up-and-down motion simultaneously, slows down the amplitude, improves the comfort level.

Description

一种新型高效率永磁直线式汽车减震发电系统A new type of high-efficiency permanent magnet linear automotive shock-absorbing power generation system

技术领域Technical field

本实用新型属于汽车减震器技术领域,尤其是一种新型高效率永磁直线式汽车减震发电系统。The utility model belongs to the technical field of automobile shock absorbers, in particular to a new high-efficiency permanent magnet linear automobile shock-absorbing power generation system.

背景技术Background technique

随着经济的高速发展,世界能源匮乏问题日趋严重,对于能源的回收利用成为焦点。我国汽车产业已成为国民经济发展的重要基石,然而汽车对原油的消耗和对环境的破坏都极其巨大,给我国的环保事业带来了巨大压力,因此车辆的节能减排备受关注。在汽车行驶过程,经过不平的路面会产生振动并耗散大量能量,不仅影响了乘坐的舒适性,还带来了巨大的能源浪费。为了使车架与车身的振动迅速衰减、改善汽车行驶的平顺性和舒适性,汽车悬架系统上一般都装有是双向作用筒式减震器,但其往复运动的机械能最终会转化为无用的内容并对减震器造成一定的损耗,因而寿命较短。随着汽车技术的进步,为了提升汽车阻尼减震性能、回收利用能源,市面上逐渐出现高端电磁减震器,但其大多使用齿条丝杠和涡轮螺杆等运动转化装置,材料价格昂贵,不利于我国汽车产业大规模普及,实现节能减排。With the rapid development of the economy, the world's energy shortage problem is becoming increasingly serious, and energy recycling has become a focus. my country's automobile industry has become an important cornerstone of the development of the national economy. However, automobiles consume huge amounts of crude oil and damage the environment, which has put great pressure on my country's environmental protection cause. Therefore, vehicle energy conservation and emission reduction have attracted much attention. When a car is driving, uneven road surfaces will produce vibrations and dissipate a large amount of energy, which not only affects ride comfort but also causes huge energy waste. In order to quickly attenuate the vibration of the frame and body and improve the smoothness and comfort of the car, the car suspension system is generally equipped with a two-way acting cylindrical shock absorber, but the mechanical energy of its reciprocating motion will eventually be converted into useless content and cause certain losses to the shock absorber, resulting in a shorter service life. With the advancement of automobile technology, in order to improve the damping and shock absorption performance of automobiles and recycle energy, high-end electromagnetic shock absorbers are gradually appearing on the market. However, most of them use motion conversion devices such as rack screws and turbine screws, and the materials are expensive and unavailable. It is conducive to the large-scale popularization of my country's automobile industry and the realization of energy conservation and emission reduction.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提出一种新型高效率永磁直线式汽车减震发电系统,具有体积小、重量轻、功率大、输出效率高的特点,同时通过磁铁上下运动产生阻尼力,减缓振幅、提高舒适度。The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a new high-efficiency permanent magnet linear automobile shock-absorbing power generation system, which has the characteristics of small size, light weight, high power and high output efficiency, and simultaneously moves up and down through the magnet Generate damping force, slow down the amplitude and improve comfort.

本实用新型解决其技术问题是采取以下技术方案实现的:The utility model solves its technical problems by adopting the following technical solutions:

一种新型高效率永磁直线式汽车减震发电系统,包括减震发电装置、充电调整电路和蓄电池,所述减震发电装置的输出端依次连接充电调整电路和蓄电池,蓄电池的输出端连接用电器。A new type of high-efficiency permanent magnet linear automobile shock-absorbing power generation system, including a shock-absorbing power generation device, a charging adjustment circuit and a battery. The output end of the shock-absorbing power generation device is connected to the charging adjustment circuit and the battery in turn, and the output end of the battery is connected to Electrical appliances.

而且,所述减震发电装置包括支架、第一顶板、第二顶板、发电设备和松岗电机,其中,支架包括底座以及安装在底座顶部四角的四根支柱,第一顶板和第二顶板通过滑动轴承套装在四根支柱的中部,第二顶板设置在第一顶板的下方,套装在支柱上第一顶板和第二顶板对应的滑动轴承通过弹簧相连,第一顶板上方设有重物,第二顶板上方设有发电设备,松岗电机设置在底座的顶部,松岗电机连接第二顶板,用于驱动第二顶板进行往复动作。Moreover, the shock-absorbing power generation device includes a bracket, a first top plate, a second top plate, power generation equipment and a Songgang motor. The bracket includes a base and four pillars installed at the four corners of the top of the base. The first top plate and the second top plate pass through The sliding bearing is set in the middle of the four pillars, and the second top plate is set below the first top plate. The sliding bearings corresponding to the first top plate and the second top plate are set on the pillars and are connected through springs. There is a weight above the first top plate. There is power generation equipment above the second top plate, and the Songgang motor is installed on the top of the base. The Songgang motor is connected to the second top plate and used to drive the second top plate to perform reciprocating movements.

而且,所述发电设备包括活塞导筒以及缠绕在筒壁上的感应线圈,筒壁以及活塞导筒导杆通过活塞弹簧连接,筒壁固定在第二顶板上方,活塞导筒导杆的顶部与第一顶板下方连接,活塞导筒导杆的底部设有活塞,活塞的底部设有磁场发生装置;活塞垂直方向设有通孔,用于流通气流或液体。Moreover, the power generation equipment includes a piston guide cylinder and an induction coil wrapped around the cylinder wall. The cylinder wall and the piston guide cylinder guide rod are connected through a piston spring. The cylinder wall is fixed above the second top plate, and the top of the piston guide cylinder guide rod is connected to the second top plate. The bottom of the first top plate is connected, a piston is provided at the bottom of the piston guide cylinder and the guide rod, and a magnetic field generating device is provided at the bottom of the piston; a through hole is provided in the vertical direction of the piston for circulating air flow or liquid.

而且,所述磁场发生装置采用径向充磁结构进行磁铁的布置,同时磁铁之间设置6mm的绝缘材料,Moreover, the magnetic field generating device adopts a radial magnetizing structure to arrange the magnets, and at the same time, 6mm of insulating material is placed between the magnets.

而且,所述充电调整电路包括升压电路、整流电路和滤波电路,其中升压电路的输入端分别连接减震发电装置线圈引出的两条导线,升压电路、整流电路和滤波电路依次连接,滤波电路的输出端连接蓄电池。Moreover, the charging adjustment circuit includes a boost circuit, a rectifier circuit and a filter circuit, wherein the input ends of the boost circuit are respectively connected to two wires drawn from the coil of the shock-absorbing power generation device, and the boost circuit, rectifier circuit and filter circuit are connected in sequence. The output end of the filter circuit is connected to the battery.

而且,所述升压电路采用低功耗MAX系列高效升压集成电路。Moreover, the boost circuit uses low-power MAX series high-efficiency boost integrated circuits.

而且,所述整流电路采用二极管桥式整流,其中二极管的导通压降小、反向电流小。Moreover, the rectifier circuit adopts diode bridge rectification, in which the conduction voltage drop of the diode is small and the reverse current is small.

而且,所述滤波电路由超级电容和稳压管并联构成。Moreover, the filter circuit is composed of a supercapacitor and a voltage regulator tube connected in parallel.

本实用新型的优点和积极效果是:The advantages and positive effects of this utility model are:

本实用新型包括减震发电装置、充电调整电路和蓄电池,减震发电装置的输出端依次连接充电调整电路和蓄电池,蓄电池的输出端连接用电器。相比于传统的旋转式发电,本实用新型用永磁体代替了电励磁,使发电结构更为简单,电器控制更为简便。尤其在对于动力源为振荡运动形式的场合,由于装置省去了齿条丝杠和涡轮螺杆等运动转化装置,采用高能量的钕铁硼制造出来的永磁发电机,可将机械能直接变为电能,具有体积小、重量轻、功率大、输出效率高的特点,同时通过磁铁上下运动产生阻尼力,减缓振幅、提高舒适度。The utility model includes a shock-absorbing power generation device, a charging adjustment circuit and a storage battery. The output end of the shock-absorbing power generation device is connected to the charging adjustment circuit and the storage battery in sequence, and the output end of the storage battery is connected to an electrical appliance. Compared with traditional rotary power generation, the utility model uses permanent magnets instead of electric excitation, making the power generation structure simpler and the electrical control more convenient. Especially when the power source is in the form of oscillation motion, since the device eliminates the need for motion conversion devices such as rack screws and turbine screws, the permanent magnet generator made of high-energy neodymium iron boron can directly convert mechanical energy into Electric energy has the characteristics of small size, light weight, high power and high output efficiency. At the same time, the up and down movement of the magnet generates damping force to slow down the amplitude and improve comfort.

附图说明Description of the drawings

图1为本实用新型的结构框图;Figure 1 is a structural block diagram of the utility model;

图2为本实用新型减震发电装置的结构图;Figure 2 is a structural diagram of the utility model's shock-absorbing power generation device;

图3为本实用新型发电设备的结构图,(1)为主视图,(2)为剖视图;Figure 3 is a structural diagram of the power generation equipment of the present invention, (1) is a main view, (2) is a cross-sectional view;

图4为本实用新型充电调整电路图。Figure 4 is a charging adjustment circuit diagram of the present utility model.

标号说明:Label description:

1-支架、2-第一顶板、3-第二顶板、4-发电设备、5-松岗电机、6-底座、7-支柱、8-滑动轴承、9-弹簧、10-重物、11-活塞导筒、12-感应线圈、13-活塞弹簧、14-活塞、15-磁场发生装置。1-bracket, 2-first top plate, 3-second top plate, 4-power generation equipment, 5-Songgang motor, 6-base, 7-pillar, 8-sliding bearing, 9-spring, 10-weight, 11 -Piston guide cylinder, 12-induction coil, 13-piston spring, 14-piston, 15-magnetic field generating device.

具体实施方式Detailed ways

以下结合附图对本实用新型做进一步详述。The utility model will be further described in detail below in conjunction with the accompanying drawings.

一种新型高效率永磁直线式汽车减震发电系统,如图1所示,包括、充电调整电路和蓄电池,所述减震发电装置的输出端依次连接充电调整电路和蓄电池,蓄电池的输出端连接用电器。A new high-efficiency permanent magnet linear automobile shock-absorbing power generation system, as shown in Figure 1, includes a charging adjustment circuit and a battery. The output end of the shock-absorbing power generation device is connected to the charging adjustment circuit and the battery in turn, and the output end of the battery Connect electrical appliances.

如图2所示,减震发电装置包括支架1、第一顶板2、第二顶板3、发电设备4和松岗电机5,其中,支架包括底座6以及安装在底座顶部四角的四根支柱7,第一顶板和第二顶板通过滑动轴承8套装在四根支柱的中部,第二顶板设置在第一顶板的下方,套装在支柱上第一顶板和第二顶板对应的滑动轴承通过弹簧9相连,第一顶板上方设有重物10,第二顶板上方设有发电设备,松岗电机设置在底座的顶部,松岗电机连接第二顶板,用于驱动第二顶板进行往复动作。As shown in Figure 2, the shock-absorbing power generation device includes a bracket 1, a first top plate 2, a second top plate 3, power generation equipment 4 and a Songgang motor 5. The bracket includes a base 6 and four pillars 7 installed at the four corners of the top of the base. , the first top plate and the second top plate are set in the middle of the four pillars through sliding bearings 8, the second top plate is set below the first top plate, and the corresponding sliding bearings of the first top plate and the second top plate set on the pillars are connected through springs 9 , a weight 10 is arranged above the first top plate, and a power generation device is arranged above the second top plate. The Songgang motor is arranged on the top of the base. The Songgang motor is connected to the second top plate and is used to drive the second top plate to perform reciprocating movements.

如图3(1)所示,发电设备包括活塞导筒11以及缠绕在筒壁上的感应线圈12,筒壁以及活塞导筒导杆通过活塞弹簧13连接,筒壁固定在第二顶板上方,活塞导筒导杆的顶部与第一顶板下方连接,如图3(2)所示,活塞导筒导杆的底部设有活塞14,活塞的底部设有磁场发生装置15;活塞垂直方向设有通孔,用于流通气流或液体。As shown in Figure 3(1), the power generation equipment includes a piston guide 11 and an induction coil 12 wrapped around the cylinder wall. The cylinder wall and the piston guide rod are connected through a piston spring 13. The cylinder wall is fixed above the second top plate. The top of the piston guide rod is connected to the bottom of the first top plate. As shown in Figure 3(2), the bottom of the piston guide rod is provided with a piston 14, and the bottom of the piston is provided with a magnetic field generating device 15; the vertical direction of the piston is provided with a A through hole for the passage of air or liquid.

磁场发生装置采用径向充磁结构进行磁铁的布置,同时磁铁之间设置6mm的绝缘材料。The magnetic field generating device adopts a radial magnetizing structure to arrange the magnets, and a 6mm insulating material is set between the magnets.

径向充磁结构比轴向充磁结构的磁通密度要显著高很多,并且由于轴向充磁结构同磁极方向排斥力过大,导致加工难度大、组装困难,因此本实用新型采用径向充磁结构来充当磁铁布置方式的设计方案;再者不同排布方式的间隙对气隙磁场产生的电磁密度有主要影响,通过ANSYS分析可得磁铁与磁铁之间的间隔6mm时,感应电压峰值最高,感应电压曲线对称性强且比较圆滑,所以本实用新型采用6mm厚的绝缘材质放置于磁铁与磁铁之间;为将磁铁放置于活塞杆上并依图3中径向充磁结构排布,本实用新型采用两片同磁极N38的磁瓦,因同磁极的磁瓦之间有排斥力的作用,中间采用502胶水粘黏。为减少磁铁的磨损,本实用新型将磁铁与绝缘垫片放置并挤压固定于活塞内,活塞上钻两个小孔,用以通过气流或液体,小孔的大小可控制减震硬度,线圈则绕制在活塞所运动的内缸体外壁,线圈与活塞能相对运动,线圈绕制长度应略长于磁铁运动最下端,具体示意图如图3。The magnetic flux density of the radial magnetized structure is significantly higher than that of the axial magnetized structure, and because the repulsive force of the axial magnetized structure in the same magnetic pole direction is too large, it is difficult to process and assemble. Therefore, this utility model adopts the radial magnetized structure. The magnetized structure serves as a design solution for the magnet arrangement; in addition, the gaps in different arrangements have a major impact on the electromagnetic density generated by the air gap magnetic field. Through ANSYS analysis, it can be found that when the distance between magnets is 6mm, the peak value of the induced voltage The highest, the induced voltage curve is highly symmetrical and relatively smooth, so this utility model uses a 6mm thick insulating material placed between the magnet and the magnet; in order to place the magnet on the piston rod and arrange it according to the radial magnetization structure in Figure 3 , this utility model uses two magnetic tiles with the same magnetic pole N38. Because there is a repulsive force between the magnetic tiles with the same magnetic pole, 502 glue is used to stick them in the middle. In order to reduce the wear of the magnet, the utility model places the magnet and the insulating gasket and squeezes them into the piston. Two small holes are drilled on the piston to pass the air flow or liquid. The size of the small holes can control the shock absorption hardness. The coil Then it is wound on the outer wall of the inner cylinder where the piston moves. The coil and the piston can move relative to each other. The winding length of the coil should be slightly longer than the lowest end of the magnet movement. The specific schematic diagram is shown in Figure 3.

如图4所示,充电调整电路包括升压电路、整流电路和滤波电路,其中升压电路的输入端分别连接减震发电装置线圈引出的两条导线,升压电路、整流电路和滤波电路依次连接,滤波电路的输出端连接蓄电池。As shown in Figure 4, the charging adjustment circuit includes a boost circuit, a rectifier circuit and a filter circuit. The input ends of the boost circuit are respectively connected to the two wires drawn from the coil of the shock-absorbing power generation device. The boost circuit, rectifier circuit and filter circuit are in sequence. connection, the output end of the filter circuit is connected to the battery.

由于汽车减震器发电是将汽车振动能量转换成电能,对外输出电压、电流供给电瓶,再通过电瓶供给车载用电系统,因此系统中还应包括电路调整单元。目前车载蓄电池的电压有12V和24V,对于12V蓄电池而言,其充电电压一般为14V~16V。该模块本实用新型采用上述定子感应线圈引出两条导线,接入本实用新型下面设计的充电调整电路,充电调整电路由升压电路、整流电路和滤波电路组成。升压电路采用低功耗MAX系列高效升压集成电路(空载电流小于5微安)且其芯片即为发电装置提供;整流电路采用二极管桥式整流,由四个异通压降小、反向电流小的二极管构成;滤波电路采用并联,由超级电容(0.1F~1000F)和稳压管构成。从而实现15V的稳压输出(转换效率约为93%)。Since the automobile shock absorber generates electricity by converting the vibration energy of the automobile into electrical energy, outputting voltage and current to the battery, and then supplying the vehicle power system through the battery, the system should also include a circuit adjustment unit. Currently, the voltages of vehicle batteries are 12V and 24V. For 12V batteries, the charging voltage is generally 14V~16V. This module of the utility model uses the above-mentioned stator induction coil to lead out two wires, which are connected to the charging adjustment circuit designed below the utility model. The charging adjustment circuit is composed of a boost circuit, a rectifier circuit and a filter circuit. The boost circuit adopts low-power consumption MAX series high-efficiency boost integrated circuit (no-load current less than 5 microamps), and its chip is provided for the power generation device; the rectifier circuit adopts diode bridge rectification, consisting of four different channels with small voltage drop and reverse It is composed of diodes with small forward current; the filter circuit is connected in parallel and consists of super capacitor (0.1F~1000F) and voltage regulator tube. This achieves a regulated output of 15V (conversion efficiency is approximately 93%).

本实用新型的工作过程为:The working process of this utility model is:

由松岗电机(120w,0-1350rpm)带动第二顶板向上滑动,随之弹簧支撑的第一顶板开始滑动,伴着松岗电机的转动,两木板因承重不同,做上下相对振动,从而导致两个顶板中间的磁铁与线圈上下相对运动,线圈切割磁感线产生交变感应电流,经过放大电路、整流电路、滤波电路便可储存于蓄电池中为用电器稳定供电。The Songgang motor (120w, 0-1350rpm) drives the second top plate to slide upward, and then the first top plate supported by the spring begins to slide. With the rotation of the Songgang motor, the two wooden boards vibrate relative to each other up and down due to different load-bearings, resulting in The magnet and the coil in the middle of the two top plates move relative to each other up and down. The coil cuts the magnetic induction line to generate an alternating induction current. After passing through the amplifier circuit, rectifier circuit, and filter circuit, it can be stored in the battery to provide stable power supply for electrical appliances.

需要强调的是,本实用新型所述的实施例是说明性的,而不是限定性的,因此本实用新型包括并不限于具体实施方式中所述的实施例,凡是由本领域技术人员根据本实用新型的技术方案得出的其他实施方式,同样属于本实用新型保护的范围。It should be emphasized that the embodiments described in the present utility model are illustrative rather than restrictive. Therefore, the present utility model includes but is not limited to the embodiments described in the specific embodiments. Other implementation modes derived from the new technical solution also belong to the protection scope of the present utility model.

Claims (7)

1. Novel high-efficiency permanent magnet linear automobile damping power generation system is characterized in that: the power generation device comprises a damping power generation device, a charging adjustment circuit and a storage battery, wherein the output end of the damping power generation device is sequentially connected with the charging adjustment circuit and the storage battery, and the output end of the storage battery is connected with an electric appliance;
the damping power generation device comprises a support, a first top plate, a second top plate, power generation equipment and a loose post motor, wherein the support comprises a base and four support posts arranged at four corners of the top of the base, the first top plate and the second top plate are sleeved at the middle parts of the four support posts through sliding bearings, the second top plate is arranged below the first top plate, the sliding bearings corresponding to the first top plate and the second top plate are sleeved on the support posts and connected through springs, a weight is arranged above the first top plate, the power generation equipment is arranged above the second top plate, the loose post motor is arranged at the top of the base, and the loose post motor is connected with the second top plate and used for driving the second top plate to reciprocate.
2. The novel high-efficiency permanent magnet linear automobile damping power generation system according to claim 1, wherein the system is characterized in that: the power generation equipment comprises a piston guide cylinder and an induction coil wound on the cylinder wall, wherein the cylinder wall is connected with a guide rod of the piston guide cylinder through a piston spring, the cylinder wall is fixed above a second top plate, the top of the guide rod of the piston guide cylinder is connected with the lower part of a first top plate, a piston is arranged at the bottom of the guide rod of the piston guide cylinder, and a magnetic field generating device is arranged at the bottom of the piston; the piston is provided with a through hole in the vertical direction for circulating air flow or liquid.
3. The novel high-efficiency permanent magnet linear automobile damping power generation system according to claim 2, wherein: the magnetic field generating device adopts a radial magnetizing structure to arrange the magnets, and meanwhile, 6mm insulating materials are arranged between the magnets.
4. The novel high-efficiency permanent magnet linear automobile damping power generation system according to claim 1, wherein the system is characterized in that: the charging adjustment circuit comprises a booster circuit, a rectifying circuit and a filter circuit, wherein the input end of the booster circuit is respectively connected with two wires led out by a coil of the damping power generation device, the booster circuit, the rectifying circuit and the filter circuit are sequentially connected, and the output end of the filter circuit is connected with the storage battery.
5. The novel high-efficiency permanent magnet linear automobile damping power generation system according to claim 4, wherein: the boosting circuit adopts a MAX series high-efficiency boosting integrated circuit with low power consumption.
6. The novel high-efficiency permanent magnet linear automobile damping power generation system according to claim 4, wherein: the rectifying circuit adopts diode bridge type rectification, wherein the conduction voltage drop of a diode is small, and the reverse current is small.
7. The novel high-efficiency permanent magnet linear automobile damping power generation system according to claim 4, wherein: the filter circuit is formed by connecting a super capacitor and a voltage stabilizing tube in parallel.
CN202222498861.XU 2022-09-21 2022-09-21 Novel high-efficiency permanent magnet linear type automobile damping power generation system Active CN219733572U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222498861.XU CN219733572U (en) 2022-09-21 2022-09-21 Novel high-efficiency permanent magnet linear type automobile damping power generation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222498861.XU CN219733572U (en) 2022-09-21 2022-09-21 Novel high-efficiency permanent magnet linear type automobile damping power generation system

Publications (1)

Publication Number Publication Date
CN219733572U true CN219733572U (en) 2023-09-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222498861.XU Active CN219733572U (en) 2022-09-21 2022-09-21 Novel high-efficiency permanent magnet linear type automobile damping power generation system

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